Patterned liquid crystal alignment using ink-jet printed nanoparticles and use thereof to produce patterned, electro-optically addressable devices; ink-jet printable compositions

Abstract

Ink-jet printable compositions including nanoparticles capped with a protective layer of hydrocarbon chains and a single solvent exhibiting a single evaporation rate and having a specifically defined viscosity and surface tension that result in uniform and printable alignment layers for liquid crystal materials. Patterned liquid crystal-containing cells are also disclosed including one or more layers including the same or different nanoparticles capped with a protective layer of hydrocarbon chains printed on a surface of a substrate or even another nanoparticle-containing layer. Methods for producing the cells are also disclosed, including the step of printing a pattern on one or more portions of a cell surface utilizing a composition comprising the capped nanoparticles. Devices including the cells are also disclosed.

Claims

1. A printed, patterned liquid crystal device, comprising: at least two substantially transparent substrates; a substantially transparent conductive electrode layer operatively connected to each substrate; optionally an alignment layer located on at least one of the substantially transparent conductive electrode layers; a first printed layer located on a portion of one or more of the electrode layer and/or the alignment layer, and the first printed layer is in the form of a precisely printed pattern derived from a composition comprising a nanoparticle capped with a protective layer of hydrocarbon chain comprising a chiral group and a linkage compound and a solvent; and an electro-active liquid crystal material present between the at least two substantially transparent substrates and in contact with at least the first printed layer and another portion of one or more of the electrode layer and/or the alignment layer; wherein the electro-active liquid crystal material has a patterned hybrid-alignment induced by the first printed layer, and the liquid crystal device displays a dual alignment mode.

2. The printed, patterned liquid crystal device according to claim 1, wherein the first printed layer is present on two or more portions of the one or more of the electrode layer and/or the alignment layer with the first printed layer being derived from separate and distinct droplets of the composition.

3. The printed, patterned liquid crystal device according to claim 1, wherein a second printed layer derived from the composition is present on the first printed layer.

4. The printed, patterned liquid crystal device according to claim 3, wherein an additional printed layer derived from the composition is printed on the second printed layer.

5. The printed, patterned liquid crystal device according to claim 1, wherein the at least two substantially transparent substrates are flexible.

6. The printed, patterned liquid crystal device according to claim 1, wherein the device includes a second printed layer located on a portion of one or more of the electrode layer, the alignment layer, and the first printed layer, wherein the second printed layer is derived from a second composition comprising a different nanoparticle capped with a protective layer of hydrocarbon chains and a solvent.

7. The printed, patterned liquid crystal device according to claim 1, wherein the alignment layer is present and is located beneath at least one portion of the first printed layer, and wherein the liquid crystal material has a pre-tilt that is planar, tilted, or homeotropic.

8. The printed, patterned liquid crystal device according to claim 1, wherein said linkage compound comprises a thiol linkage, a bis-thiol linkage, thiosulfate linkage, phosphorus linkage, silane linkage, siloxane linkage, or carboxylate linkage.

9. The printed, patterned liquid crystal device according to claim 7, wherein the linkage compound comprises thiol linkage, a bis-thiol linkage, thiosulfate linkage, phosphorus linkage, silane linkage, siloxane linkage, or carboxylate linkage.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 shows (a) schematic image of the substrate design of an LC cell with ITO electrodes and alignment layers (continuous layer of 30 SiO.sub.x and multiple, separate, patterned printed layers of gold NPs); (b) schematic image of the hybrid structure of the cell with NPs printed on one of the surfaces featuring a homogeneous alignment layer (bottom), and a second surface with a homeotropic alignment layer (NP induced homeotropichybrid patterning), wherein the rubbing direction or easy axis of orientation of the SiO.sub.x alignment underlayer determine the direction of planar alignment in the non-printed domains in (a) and (b); (c) spherical pixels (droplets) printed using gold NPs (bright field micrograph), and (d) possible alignment/electro-optic pattern (homeotropic pixels in planar cell and vice versa using applied electric fields);

(2) FIG. 2 shows LC textures and alignment patterns in cells (cell gap: 5 m) created by printed NPs in the polarized light microscope (crossed polarizers): (a) MLC-6610 on bare ITO (top and bottom substrate); (b) MLC-6610 on the rubbed polyimide PI-2555homogeneous alignment; (c) MLC-6610 on rubbed polyimide PI-2555distorted (tilted) alignment; (d) 5CB on rubbed polyvinyl alcohol, wherein in all cells, two identical surface alignment layers are used, and the NPs are only printed on only portions of one of the substrates;

(3) FIG. 3 shows LC texture and alignment patterns of MLC-6610 in cells (cell gap: 5 m) with the NPs printed on the surface of 30 SiO.sub.x observed in polarized light optical microscope (crossed polarizers): (a) alpha-numerical pattern; (b) alphanumerical pattern (entire cell); (c) linear pattern; (d) large-feature, square pattern, wherein the opposite surface of these cells is covered with rubbed homeotropic polyimide SE-1211;

(4) FIG. 4 shows Electro-optic response of the LC cells under an applied DC electric field; LC material: Felix-2900-03; NPs printed on the various surfaces: (a) Substrate 1: ITO+30 SiO.sub.x+printed NPs, Substrate 2: ITO+ PI-1211 substrate; (b) two ITO+30 SiO.sub.x+printed NPs substrates; (c) Substrate 1: ITO+30 SiO.sub.x+printed NPs, Substrate 2: ITO+PI-1211+printed NPs;

(5) FIG. 5 shows (a) Hybrid cell filled with 5CB (bottom substrate: rubbed polyimide PI-2555+printed NPs on glass, top substrate: ITO on glass) showing NP printed domain with different pre-tilt (red arrow shows rubbing direction of PI-2555 substrate); (b) a 6 by 7 array of cells on a 77 inch glass wafer with square printed NP alignment patterns; (c) magnified section of the letter C printed with NPs on an ITO-coated glass substrate cell (top and bottom) showing the quality of the homeotropic alignment (contrast) and the sharp boundary to the homogeneous aligned domains (LC: TL203);

(6) FIG. 6 shows UV-vis spectrum of the dodecanethiolate-capped Au NPs;

(7) FIG. 7 shows TEM micrographs of the dodecanethiolate-capped Au NPs. Average NP size: 1.90.4 nm (from TEM image analysis using ImageJ of more than 100 particles);

(8) FIG. 8 shows TGA thermogram of the dodecanethiolate-capped Au NPs showing an onset of weight loss at 140 C. as reported by Joseph et al. using XPS analysis;

(9) FIG. 9 shows .sup.1H NMR spectrum of dodecanethiolate-capped Au NPs ([ppm]: 1.29 (CH.sub.2), 0.93 (CH.sub.3) with characteristic peak broadening;

(10) FIG. 10 shows jetting waveform used for the ink-jet printing of the nano-ink;

(11) FIG. 11 shows drop-watcher of Dimatrix printer (multi-nozzle-mode) using gold NP ink;

(12) FIG. 12 shows FIB-SEM images of the printed multi-layer of Au NPs. The two images presented are different regions on the substrate and are taken with magnifications of 25,000 (top) and 50,000 (bottom). The averaged thickness of the NP multi-layer was calculated to be 28 nm, i.e. about 5 layers of densely packed Au NPs;

(13) FIG. 13 shows determining the polar anchoring energy using the slope fitting method following. The result of W=6.810.sup.4J/m.sup.2 was obtained for the 4.8 m MLC6610 VA cell with the printed NPs used as the homeotropic alignment layer;

(14) FIG. 14 shows square alignment pattern (fully homeotropic) for various nematic LCs (Surface 1: ITO+30 SiO.sub.x+printed NPs; Surface 2: ITO+30 SiO.sub.x+printed NPs): (a) Felix-2900-03 (printed pattern at right), (b) MLC-6610 (printed pattern at top), and (c) TL203 (printed pattern top left);

(15) FIG. 15 shows dual electro-optic mode for Felix-2900-03 observed on cooling from the isotropic phase 3 C. below T.sub.Iso/N in a cell with the following substrates (left side with printed square feature): surface 1: ITO+30 SiO.sub.x+printed NPs; surface 2: ITO+30 SiO.sub.x+printed NPs. (a) E=0 V, (b) Field ON: E=5 V DC, (c) Field OFF: E=0 V, (d) Field ON: E=5 V, and (e) Field OFF: E=0 V. (DC or low frequency AC field, 0.5 Hz); and

(16) FIG. 16 shows dual electro-optic mode observed for <0 LC mixture MLC-6610 at room temperature in a cell (cell gap: 5 m) with the following substrates: surface 1: ITO+printed NPs with L-shaped feature (width: 200-300 m; surface 2: ITO. DC and AC (0.5 Hz1 kHz) voltages as indicated in the figure.

DETAILED DESCRIPTION OF THE INVENTION

(17) As described herein above, ink-jet printing of compositions including capped nanoparticles having a protective layer of hydrocarbon chains and a solvent is disclosed as a versatile and highly efficient means to pattern the alignment of liquid crystals, preferably nematic liquid crystals in one embodiment. Any homeotropic alignment patterns can be created quickly, for example ranging in size from 30 micron (850 dpi) to several inches.sup.2, with high accuracy that does not deteriorate with time. Depending upon the alignment underlayer, intermediate configurations between homeotropic and homeogeneous are also producible. In one embodiment nematic liquid crystals with both positive and negative dielectric anisotropy can be switched by applying a DC or AC electric field in the printed vertical domains with the substrate configuration determining the electro-optic response.

(18) Many liquid crystal-based electro-optical devices such as diffraction gratings, Fresnel zone plates, adaptive lenses, or sensors require patterned alignment surfaces. Typically such devices are fabricated using complicated techniques such as photolithography or photo-alignment. While these methods provide good resolutions and predictable results, they are time consuming, and the patterning surfaces do not actively influence the electro-optical response of the liquid crystal. In addition, there are limitations regarding the types of substrates that can be used.

(19) Printable Ink Compositions

(20) The ink-jet printable compositions of the present invention have to conform to the requirements of Piezo-based nozzles of the printer cartridges requiring specific viscosities and surface tension. For example, in one embodiment the compositions include a single solvent that provides a viscosity in a range generally of about 7 to about 15 cPs and preferably from about 10 to about 12 cPs. The solvent has a surface tension in a range generally from about 20 to about 50 dynes/cm and preferably from about 28 to about 42 dynes/cm.

(21) The capped nanoparticles should not aggregate substantially in the composition and the carrier fluid or solvent should have a boiling point under mild vacuum lower than 100 C. as well as sufficiently high vapor pressure to allow evaporation of the solvent without any substantial decomposition of the nanoparticles. Thus, it should be clear that after printing the ink-jet-printable compositions of the present invention, the printed layer derived from the composition comprising the capped nanoparticle and solvent is free of or substantially free of the solvent due to solvent evaporation.

(22) In view of the above, in one embodiment the solvent is o-xylene. Multi-solvent systems induce aggregation of the nanoparticles on the printed substrate during solvent evaporation, since one solvent usually displays a higher vapor pressure (or boiling point). Additionally, aggregation is seen because the nanoparticles show a different solubility in the solvents making up the multi-solvent carrier fluid.

(23) When deposited or fixed on a cell substrate, for example an electrode layer or alignment layer, the deposited nanoparticles capped with a protective layer of hydrocarbon chains are used to affect the alignment of the liquid crystal of the cell adjacent to the deposited capped nanoparticle-containing layer. Suitable nanoparticles include, or comprise a metallic, metal oxide, metal chalcogenide, or carbon-based core. In one embodiment, an ink-jet printable composition and layers and/or layer printed therewith comprises one or more of a nanoparticle comprising a metallic core, a nanoparticle containing a metal oxide core, a nanoparticle containing a metal chalcogenide core and a nanoparticle containing a carbon-based core.

(24) The metal of the metal core-containing nanoparticle may be, for example, gold, silver, platinum, or palladium. In a preferred embodiment, the metal is gold. Functionality is provided to the metal core-containing nanoparticles by bonding functional groups to the metal.

(25) A functional group may be bonded to the metal through any one of a variety of linkages, for example, the chiral group may be any group having one or more chiral centers. For example, the chiral group may be a chiral ester such as 6-sulfanylhexyl (2S)-(6-methoxy-2-naphthyl)propanoate, 12-sulfanyldodecyl (2S)-(6-methoxy-2-naphthyl)propanoate, (2S)-methylbutyl 7-sulfanylheptanoate, or an enantiomer thereof or any other chiral dopant structure known to induce a chiral nematic liquid crystal phase. Various metal core-containing nanoparticles are described for example in U.S. Pat. Nos. 8,071,181 and 8,294,838 and herein incorporated by reference.

(26) The nanoparticles comprising a metal chalcogenide core that are utilized in some embodiments to form a ink-jet printable composition and a printed layer include semiconductor quantum dots or rods. A quantum dot is a semiconductor nanoparticle that can confine the motion of electrode or holes in all three spatial directions. A quantum rod or nanorod is a semiconductor nanoparticle in the form of a rod. Quantum dots and rods may be made by, for example, colloidal synthesis, electrochemical techniques, or pyrolytic synthesis. Nanocluster and nanoparticle, as used herein, are synonymous and include, but are not limited to, quantum dots (e.g. CdTe and CdSe quantum dots and quantum rods). Various nanoparticles comprising a metal chalcogenide core are disclosed in U.S. Pat. No. 8,323,755, herein incorporated by reference.

(27) The carbon-based nanoparticles that are utilized in some embodiments of ink-jet printable compositions and layers printed therewith include, but are not limited to, carbon dots, graphene dots, and carbon nanotubes.

(28) The average size, herein the largest dimension of a capped nanoparticle, for example a diameter of a sphere, is no greater than 10 or 25 nanometers (nm). In one embodiment the capped nanoparticle average size ranges from about 1 to about 10 or 25 nm. In other embodiments, the average size is from 1 to 9 nm, 1 to 8 nm, 1 to 7 nm, 1 to 6 nm, 1 to 5 nm, 1 to 4 nm, 1 to 3 nm, or 1 to 2 nm. Unless otherwise noted herein, the average size of the capped nanoparticles provided is the average size of the core, for example a gold core, silver core, or CdTe core, of the capped nanoparticle, wherein the measurement of size does not include the functionality attached to the core. The average size of the nanoparticle can be measured using techniques that utilize, for example, x-ray scattering and/or transmission electron microscopy.

(29) The capped nanoparticles of the printable composition are present in an amount that does not substantially affect the viscosity of the solvent on one hand and also to provide for desired alignment characteristics on the other hand. That said, the concentration of the capped nanoparticles in the solvent ranges generally from about 10 to about 100 mg/ml, desirably from about 10 to about 75 mg/ml, and preferably from about 15 to about 50 mg/ml. In one embodiment the capped nanoparticles are present in a concentration that provides at least a monolayer surface coverage on a desired surface of the cell to which the printable composition is applied.

(30) The printable composition is formed in one embodiment by combining the components to form a solution, generally by mixing or dispersing the nanoparticles capped with a protective layer of hydrocarbon chain in the solvent. In one embodiment the solution is sonicated, for example in an ultrasonic water bath for a suitable period of time, for example one minute, before filling a printing cartridge therewith.

(31) Patterned Liquid Crystal Cells and Devices

(32) The liquid crystal cells of the present invention include a pair of substrates, see FIG. 1(b) for example. In one embodiment, the pair of substrates is substantially planar and disposed substantially parallel to each other. The substrates are maintained at a desired distance by spacers in various embodiments. The spacing range can vary, and in one embodiment ranges from about 1 to about 15 microns, desirably from about 3 to about 10 microns, and preferably from about 4 to about 7 microns. An electrode layer is present on each inner surface of the cell substrates. In some embodiments, one or more patterned electrode layers are utilized.

(33) If desired, an alignment layer is present on one or more portions of an electrode layer. In one embodiment an alignment layer is present on an electrode layer of one cell substrate. In a further embodiment, an alignment layer is present on each electrode layer of each cell substrate.

(34) The printed, capped nanoparticle-containing composition layer is present on one or more portions of a cell surface. For example, the printed layer can be printed directly on the electrode layer or an alignment layer when present, or both, depending upon the cell construction. In some embodiments each of a portion of an alignment layer and a printed capped nanoparticle-containing composition layer are in contact with an electrode layer. As noted herein, in view of the ability of the capped nanoparticle-containing printable composition to be applied to the desired cell surface with high precision, precise patterns can be formed. In addition, a plurality of different printable compositions each containing a different type of nanoparticle can be applied to a cell surface, resulting in multiple patterns comprising different nanoparticles.

(35) Furthermore, in various embodiments, a second layer of a printable capped nanoparticle-containing composition containing a same or different nanoparticle can be printed over a first layer printed on a cell surface. Multiple stacked layers of a printed, capped nanoparticle-containing composition can be utilized to affect the alignment of the liquid crystal mixture utilized in the cell. Thus, one can tune the pre-tilt angle of the liquid crystal. In some embodiments, the pre-tilt of the liquid crystal can be overridden by printing multiple layers of the printable nanoparticle-containing composition over one another. In various embodiments, the printed composition can be present on a portion of each substrate, for example one or more of an electrode layer and/or alignment layer of a lower substrate and one or more of an electrode layer and/or alignment layer of an upper substrate.

(36) As various printers have two or more different ink-jet nozzles, two or more different nanoparticle-containing printable compositions can be printed simultaneously which allows for rapid cell construction.

(37) A liquid crystal layer is present between the substrates and in contact with at least the printed capped nanoparticle-containing composition and further an alignment layer when present and not covered by a printed layer. As utilized herein, the term layer does not require a uniform thickness, and imperfections or uneven thicknesses can be present so long as the layer performs its intended purpose.

(38) The substrates utilized in the present invention must provide desired optical transmission and preferably are transparent. The substrates can be planer or curved. Furthermore, in some embodiments the substrates are flexible. Various materials can be utilized as known in the art, such as, but not limited to, glass, quartz, or a polymer. Glass is preferred in an embodiment where flexibility is not required. In some embodiments, the substrate is a non-birefringent material, or aligned and compensated to minimalize the effect of the birefringence.

(39) The conductive electrode layer can be deposited on a substrate by any known method. The electrode layer material can be any inorganic, substantially transparent conductive material. Examples of suitable materials include, but are not limited to, a metal oxide such as indium oxide, tin oxide, and indium tin oxide, and preferably are indium tin oxide in one embodiment. The electrode layer must be sufficiently thick to provide desired conductivity. That said, the thickness of the conductive electrode layer ranges generally from about 5 to about 250 nm.

(40) When present, the alignment layer is used to induce a particular directional orientation in the liquid crystal when no voltage is applied to the cell. Various materials suitable for use as alignment layers are known in the art. For example, alignment layers include, but are not limited to, polyimide, polyvinyl alcohol, and 30 SiO.sub.x. The thickness of the alignment layer should be sufficient to impart the desired directional orientation to the liquid crystal material. In some embodiments, the alignment layer has a thickness that ranges generally from about 50 to about 500 nm. In some embodiments, the alignment layer can be treated by rubbing to impart a substantially homogeneous molecular orientation to the liquid crystal material prior to an electric field being applied to the cell.

(41) Generally any liquid crystal material that has an orientational order that can be controlled in the presence of an electric field can be utilized. In various embodiments, nematic, smectic, or cholesteric phase forming liquid crystals or polymer-containing liquid crystals such as polymer liquid crystals, polymer dispersed liquid crystals, or polymer stabilized liquid crystals can be utilized. Nematic liquid crystals are preferred in one embodiment. The nematic liquid crystals may have positive dielectric anisotropy, >0 or negative dielectric anisotropy, <0. Non-limiting examples of suitable nematic liquid crystals include, but are not limited to, cyanobiphenyl derivatives such as Felix-2900-3,4-n-pentyl-4-cyanobiphenyl (5CB), 4-n-octyl-4-cyanobiphenyl (8CB), or 4-n-octyloxy-4-cyanobiphenyl (80CB).

(42) While the homeotropic anchoring of the LC molecules on the NPs defines the director orientation in the vicinity of the NPs, in the blank areas (non-printed) of the cell without NPs, the director orientation depends on the exposed surface of the substrate. Hence, to achieve controlled director configuration over the entire thin LC film, one needs to define the boundary conditions for the director everywhere, including the blank (non-patterned) areas. The simplest solution would be to first deposit an alignment layer on the desired portions or areas of the electrode layer and then print the NPs directly atop, ensuring that the alignment layer underneath the particles does not disrupt the homeotropic alignment induced by the NPs themselves. To create the maximum amplitude of the optical axis modulation in the cell, the alignment under-layer needs to provide homogeneous alignment of the LC.

(43) As the under-layer, we tested the performance of several standard alignment layer materials with varying polar anchoring energies such as polyimide PI-2555 (anchoring energy 1 mJ/m.sup.2, see M. Feller, W. Chen, Y. Shen, Phys. Rev. A 1991, 43, 6778.1), polyvinyl alcohol (anchoring energy 10.sup.1 mJ/m.sup.2, see Y. Cui, R. S. Zola, Y.-C. Yang, D.-K. Yang, J. Appl. Phys. 2012, 111, 063520), and SiO.sub.x films evaporated at 30 with respect to the evaporation direction, which provides zero pre-tilt alignment with the low anchoring energy of 10.sup.2 mJ/m.sup.2, see G. Durand, Liq. Cryst.1993, 14, 159.

(44) The homogeneous alignment layers of PI-2555 and PVA were deposited using the standard process (spin-coating of the solution, evaporating of the solvent, and baking). The 30 SiO.sub.x was deposited onto the pre-cleaned ITO-covered glass substrates. The quality of homogeneous alignment was tested by assembling a test cell made of two alignment layer surfaces and filling it with one of the used LCs, here Felix-2900-03 (for phase transition temperatures and other properties of all LCs used and tested, see Table 1). The proposed design of the substrate of the LC cell is shown in FIG. 1a.

(45) TABLE-US-00001 TABLE 1 List and properties of used LCs and LC mixtures. Transition temperatures/ C. LC Phase sequence EO Properties Felix-2900-03 Cr 52 (SmA 45) N 70 Iso = +0.62 (at T/T.sub.Iso/N = 0.95) 5CB Cr 25 N 35 Iso = +14.2, n = 0.1973 MLC-6610 T.sub.Iso/N = 79 = 3.1, n = ~0.07 TL203 T.sub.Iso/N = 74.6 = +11.0, n = 0.2013

(46) To define the director across the entire cell, the boundary conditions must also be set at the other surface. One possibility is assembling a LC cell using two identical substrates with printed NPs. In this case, an additional step of aligning the patterns on the two substrates is needed. To eliminate this additional step, using a solid homeotropic alignment layer on the second substrate would lead to homeotropic director configuration over the printed areas and a hybrid configuration over the non-printed areas (FIG. 1b). Although such configuration does not lead to the maximum possible amplitude of the optical axis direction, this approach provides the simplest production process with the elimination of the afore-mentioned pattern alignment step. It is important to induce a small pre-tilt to the homeotropic alignment layer to avoid director configuration degeneracy and prevent domains of the different molecular orientation from forming in the cell. To realize this, an alignment layer such as the homeotropic polyimide alignment layer SE-1211 was deposited on pre-cleaned ITO-coated glass substrates for the second (top) substrate intended to be used for the hybrid cells. A solution of SE-1211 (Solvent type 26 from Nissan Chemicals, concentration 1:2) was spin-coated at 5000 rpm for 30 seconds, pre-baked at 80 C. for 5 minutes, and baked at 210 C. for 45 minutes. After baking, the substrates were unidirectionally rubbed to induce a pre-tilt of 5 with respect to the cell's plane normal (and the quality of the homeotropic alignment was checked by assembling a test cell made of two such substrates covered with SE-1211 and again observing the alignment of Felix-2900-03).

(47) To demonstrate the versatility of this approach, we also printed NPs on bare ITO surfaces to show that patterned NP-induced LC alignment without the use of any alignment under-layer can be realized as well. In this case, the NPs were only printed either only on one or both of the surfaces.

(48) The size of the printed droplet (pixel size) depends on the volume of the droplet (defined by the cartridge, for most experiments we used 10 pL) and the substrate. In the case of SiO.sub.x, the resulting droplet size is around 75 m (340 dpi resolution), see The droplet or pixel size depends on the wettability of the substrate, e.g., 75 m on SiO.sub.x vs. 70 m on pre-cleaned glass, respectively, for a 10 pL droplet. Using a cartridge with a droplet volume of 1 pL results in the pixel size around 30 m (850 dpi resolution) as shown in FIG. 1c, but since alignment and unique electro-optic response (FIG. 1d), see H. Qi, B. Kinkead, T. Hegmann, Adv. Funct. Mater. 2008, 18, 212 and M. Urbanski, B. Kinkead, H. Qi, T. Hegmann, H.-S. Kitzerow, Nanoscale 2010, 2, 1118, are independent of pixel size we will discuss the results for the 10 pL cartridges. To achieve homogeneous features (pixels) we made use of the precision overprinting feature of the printer, where the same pattern can be precisely printed a second time over an existing pattern (i.e. about four to six layers of NPs). Using this approach, the designed printed patterns had the droplet spacing of 75 m corresponding to the pixel size. Various printing patterns were designed using bitmap graphic editor and imported as 1-bit bitmap files into the printer software. The one-nozzle printing mode was used for the slower but more consistent printing, but multi-nozzle printing could be used as well as noted herein. After printing, the substrates were placed in the vacuum oven for several hours at 35-40 C. to ensure complete evaporation of the solvent (o-xylene). The thickness of dried printed layer was determined by FIB-SEM.

(49) From the SEM image, the average thickness of the dual layer overprinted NP pixel was determined to be 28 nm (see experimental section for more details). This was found to be in excellent agreement with theoretical estimations, which gave the layer thickness of 29.5 nm for the double layer (for a printed droplet 70 m in diameter). The various cells were assembled with either only one or both substrates featuring printed NP patterns. Spherical silica spacers sprayed over one of the substrates controlled the cell gap to 50.2 m. The cells were filled with the LC using the vacuum chamber (because the capillary method for the 5 m gap sometimes led to the appearance of air bubbles in the cell). The printed patterns were stable under these filling conditions and did not smear out.

(50) The quality of LC alignment in the test cells with printed NPs on the various surfaces was visually assessed using polarized light optical microscopy in the nematic phase of the LC. For Felix-2900-03, the observation temperature was typically a few degrees below the nematic-isotropic transition temperature (70 C.), for the room-temperature nematic LCs (SCB, MLC-6610, and TL203), all experiments were performed at room temperature.

(51) To characterize the aligning properties of the NPs, we measured the polar anchoring energy using Yokoyama-van Sprang method, see H. Yokoyama, H. A. van Sprang, J. Appl. Phys. 1985, 57, 4520, enhanced by Lavrentovich and co-workers, see Y. Nastishin, R. Polak, S. Shiyanovskii, V. Bodnar, and O. Lavrentovich J. Appl. Phys. 1999, 86, 4199, and expanded to the homeotropic case by Wu et al., see X. Nie, Y. H. Lin, T. X. Wu, H. Wang, Z. Ge, S. T. Wu, J. Appl. Phys. 2005, 98, 013516, which is based on the measurement of optical phase retardation as a function of applied voltage. We obtained a value of 6.810.sup.4 J/m.sup.2 (Figure S8, SI), which is, remarkably, of the same order of magnitude as reported for some commercially available nematic LC mixtures on homeotropic polyimide alignment layers, see Y. Nastishin, R. Polak, S. Shiyanovskii, V. Bodnar, and O. Lavrentovich J. Appl. Phys. 1999, 86, 4199 and X. Nie, Y. H. Lin, T. X. Wu, H. Wang, Z. Ge, S. T. Wu, J. Appl. Phys. 2005, 98, 013516.

(52) The nematic texture of the cell without alignment layers (ITO only) with the NPs printed on one of the surfaces is shown in FIG. 2a. The LC used here is MLC-6610 with a negative . One can see high quality homeotropically aligned features with sharp edges surrounded by a Schlieren texture in the non-printed areas, which is expected of the ITO surface. It is clear that the absence of NPs on the one of the surfaces does not prevent the induction of homeotropic alignment. We nevertheless tested printing NPs on both surfaces. After aligning the two printed features (substrates), high-quality homeotropic alignment was observed in the printed areas, regardless of the LC used.

(53) Printing NPs on a planar polyimide PI-2555 layer leads to the homogeneous alignment of the LC along the rubbing direction of the polyimide (FIG. 2b). One can see traces of the printed NP droplets in the homogeneous LC texture. In some cases, however, the printed NP droplets led to the distorted director configuration that showed as the high contrast imprint when observed in the polarized light optical microscope (FIG. 2c). The same effect was also observed for all other tested LCs. Using of another polymer alignment layer such as PVA gave similar results (FIG. 2d).

(54) Assuming that the anchoring of the LC to the polymer alignment layer was overwhelming the LC-NP anchoring, we tested the alignment layer with the lower anchoring energySiO.sub.x evaporated at 30 (FIG. 3). In this case, we were able to obtain excellent contrast, patterned alignment films with high-quality homeotropic and homogeneous director configurations over the entire nematic phase range of each LC tested. We were able to print any arbitrary patterns (FIGS. 3a, b), but the best quality pattern is obtained in the case of printing lines that are aligned across the movement of the printing head (FIG. 3c). FIG. 3d demonstrates the uniformity of the homeotropic alignment in the case of some of the larger printed features.

(55) We have previously reported that thiol-capped gold NPs doped into a nematic LC matrix or deposited on the LC cell surface induce homeotropic alignment that may change to a homogeneous (planar) configuration under the action of an applied low-frequency electric field or DC electric field; effectively making the LC material with a positive dielectric anisotropy act like one with the negative dielectric anisotropy as a result of the formation of electro-hydrodynamic instabilities (convection rolls), see H. Qi, B. Kinkead, T. Hegmann, Adv. Funct. Mater. 2008, 18, 212, H. Qi, T. Hegmann, ACS Appl. Mater. Interf. 2009, 1, 1731. and M. Urbanski, B. Kinkead, H. Qi, T. Hegmann, H.-S. Kitzerow, Nanoscale 2010, 2, 1118.

(56) We demonstrated that the LC cells with the printed NPs display this dual alignment mode as well, if the boundary conditions are chosen correctly. For these experiments, some of the cells were filled with the Felix-2900-03 material (used previously) and driven by a DC electric field (FIG. 4). We found that the effect depends on the surface alignment layer underneath the printed NPs as well as on surface of the other substrate.

(57) The cell in FIG. 4a features one substrate coated subsequently with ITO, 30 SiO.sub.x, and printed NPs and a second substrate with ITO and PI-1211 (as detailed above), and showed an asymmetrical dielectric response, depending on the polarity of the electric field, and an imperfect parallel director configuration in the field-on-state. A negative DC-field returns the cell into the homeotropic state. Switching the field off also returns the cell to the homeotropic state. The cell in FIG. 4b is made of two identical substrates (ITO+30 SiO.sub.x+printed NPs). This particular configuration sometimes shows an irreversible switching effect. After the application of a positive DC-field the homeotropic-parallel configuration transition occurs, but switching the field OFF does not return the cell in the initial homeotropic state, which appears to support the involvement of convection rolls (accumulated charges on the NPs) in this process. Printing NPs on both surfaces (FIG. 4c and S10) eliminates this irreversibility, and these cells recover the homeotropic alignment after a positive or negative DC voltage is applied and turned OFF. Particularly relevant for display applications based on the vertical alignment mode (VA mode), the nematic mixture with <0 (MLC-6610; =3) can be switched with both an AC (1 kHz) or DC applied electric field, and shows no irreversibility.

(58) Overall, as noted above it was found that the most important aspect of the NP printing process is ink formulation. Material ink-jet printers, i.e. their piezo-based cartridges, are very sensitive to the rheological properties of the ink. If either viscosity or surface tension is out of the manufacturer's recommended range, it becomes extremely difficult to print with acceptable precision.

(59) Another important parameter is the printing substrate. First, wetting between substrate and ink defines droplet pixel size as well as adhesion characteristics. Second, the anchoring properties of the surface play a crucial role in obtaining the desired alignment and electro-optical characteristics of an LC cell in the domains with printed NPs. A prerequisite condition for successful homeotropic alignment of nematic LCs on printed NPs is a stronger anchoring of the LC to the NPs in comparison to the homogeneous alignment under-layer. Using this double-layer alignment method, we have shown that it is possible to manufacture cells with either homeotropic-hybrid or homeotropic-homogeneous director modulation. However, in the latter case, an additional step of substrate alignment is required. With the example of the NPs printed on the surface of PI-2555, it is clear that intermediate configurations between homeotropic and homogeneous are possible as well. Hence, by tuning the LC and the printing surface, it is likely possible to achieve any desired director modulation in a thin nematic LC film (FIG. 5a).

(60) While the current results clearly demonstrate the possibility to utilize this method for patterned alignment of nematic LCs, some improvements are needed for a consistent process that can be applied for large-scale fabrication in industrial settings. Most importantly, the droplet volume of the printer cartridge limits the resolution of the printed patterns. With existing sub-femtoliter ink-jet printers it should be possible to drastically reduce the pixel size and obtain resolutions comparable to photo-alignment and photolithography techniques, but in a much simpler and much easier and rapidly re-configurable process. This allows creating electro-optical devices that can work in the optical range, such as Bragg gratings and Fresnel lenses, among others. The resolution demonstrated here limits the applicability of the patterned alignment LC devices to the longer wavelengths of light, such as IR and beyond.

(61) Also, the obtained samples on SiO.sub.x show homogeneous textures with two distinct domains, which are related to the degeneracy of the hybrid alignment in these domains. The 30 SiO.sub.x, due to the symmetry of the evaporation process gives exactly zero pre-tilt alignment, and the induced pre-tilt of the rubbed homeotropic alignment layer reduces the number of domains but does not eliminate them completely. More careful choice of the homeotropic alignment layer and control over the baking/rubbing process may eliminate these defects completely.

(62) The electro-optical effect of the dual alignment mode proposed in earlier work, where the gold NPs were introduced in the LC bulk or uniformly deposited on surfaces, was reproduced, and may lead to additional useful applications of patterned LC devices with printed NP patterns. Advancing this study related to this effect is the subject of future work.

(63) Already established techniques for defining homeotropic director modulations in LCs including photo-alignment, see: O. Yaroshchuk, Y. Reznikov, J. Mater. Chem. 2012, 22, 286; for a review summarizing work up to 2000: K. Ichimura, Chem. Rev. 2000, 100, 1847, electrode patterning, see K. H. Kim, S. K. Kim, SID Digest, 2003, 34, 1208, and ion-beam alignment, see (a) P. K. Son, J. H. Park, S. S. Cha, J. C. Kim, T.-H. Yoon, S. J. Rho, B. K. Jeon, J. S. Kim, S. K. Lim, K. H. Kim, Appl. Phys. Lett. 2006, 88, 263512; (b) P. K. Son, S.-W. Choi, Surf. Interf. Analysis 2012, 44, 763, or UVO (ultraviolet/ozone) treatment, see J. B. Kim, C. J. Choi, J. S. Park, S. J. Jo, B. H. Hwang, M. K. Jo, D. Kang, S. J. Lee, Y. S. Kim, H. K. Bail, Adv. Mater. 2008, 20, 3073, can readily be applied to form high-resolution patterns. In contrast, ink-jet printing provides unmatched simplicity, flexibility, and the possibility to use a wide range of substrates (including flexible plastic), and requires no spin coating, baking or additional wet processes. The ink-jet printing process is easily scalable and allows printing large batches of the NP patterned substrates for smaller devices in one run without complex preparations (FIG. 5b). Another attractive feature is the simplicity of pattern preparation. Only a quick and simple bitmap graphics file needs to be created for printing of the pattern (FIG. 5c), ranging in size from microns to larger features (see cover suggestion), even entire panels.

(64) In conclusion, we have demonstrated a new technique for obtaining patterned structures with modulated director configuration in LC thin films using ink-jet printing of nanoparticles capped with a protective layer of hydrocarbon chain, for example alkylthiol-capped gold NPs featuring a unique electro-optic response for >0 nematic LCs, see M. Urbanski, B. Kinkead, H. Qi, T. Hegmann, H.-S. Kitzerow, Nanoscale 2010, 2, 1118, in the printed patterned domains. The printed patterns are at least stable over several months, and do not show any deterioration with respect to the alignment quality or any migration of the NPs into the bulk of the aligned LC film. This approach allows production of low-cost electro-optical LC devices featuring a wide range of substrate materials including flexible, see G. C. Jensen, C. E. Krause, G. A. Sotzing, J. F. Rusling, Phys. Chem. Chem. Phys. 2011, 13, 4888, and uneven substrates due to the use of a printing jet as a non-contact technique. The approach applies to various unique types of nanomaterials (metal, carbon-based as well as magnetic and semiconducting metal chalcogenides, etc.), and builds on very easy design and fabrication processes used already in the LCD manufacturing industry for the printing of alignment layers. Applications include adaptive LC Fresnel lenses, Bragg diffraction gratings, vertical alignment mode LCDs (with or without patterned pixel design), and flexible LCDs, among others.

EXAMPLES

(65) For the NP synthesis, all reagents were purchased from Sigma Aldrich except for hydrogen tetrachloroaurate (Alfa-Aesar). All solvents used were of EMD Millipore grade purified by a PureSolv solvent purification system (Innovative Technology Inc). Visible absorption spectra of the NPs in toluene were recorded using a dual cell OLIS14 clarity spectrophotometer. Transmission electron microscopy (TEM) analysis was performed with a FEI Tecnai TF20 TEM instrument at an accelerating voltage of 200 kV. Samples were prepared by evaporating a drop of dilute toluene solution of particles onto a carbon-coated copper TEM grid (400 mesh) and dried overnight. The .sup.1H NMR spectra were recorded in CDCl.sub.3 at ambient temperature on a Bruker DMX 400 MHz spectrometer and referenced internally to residual solvent peaks at 7.26 (.sup.1H). A Haake MARS rheometer was used to measure the viscosity of the nano-ink.

(66) For printing, we used the desktop material ink-jet printer Fujifilm Dimatix DMP-2800 (Santa Clara, Calif.) and the cartridges DMCLCP-11610 and DMCLCP-11601. The used NP solution was mildly sonicated in a standard ultrasonic water bath for 1 minute before filling the printer cartridge. The cartridge was filled with the nano-ink according to the manufacturer's instructions. The cartridge was cleaned before the printing using the standard cleaning cycle (Spit-Purge-Blot). Occasionally, even initially well-dispersed NPs show some tendency for aggregation and clogging of the printing nozzles (i.e. the NP dry out in the nozzle, where the solvent evaporated). In such case, if the cartridge was not used for a prolonged period of time (usually several days), de-clogging by heating to 50 C. and running the cleaning cycle several times solved this issue. We found that the lifetime of a filled cartridge is at least 6 months after initial filling, after which time it becomes more difficult to de-clog. Jetting of the ink out of the nozzles is controlled by a jetting waveform that defines the application of voltage to the piezo-elements inside the cartridge, see FIG. 10 for a desirable waveform.

(67) Focused ion beam assisted scanning electron microscopy (FIB-SEM) was performed on a FEI-Helios Nanolab 650 instrument at an accelerating voltage of 2 kV to measure the printed NP film/feature thickness. For these measurements, two layers of the NPs were printed right on top of one another on a pre-cleaned glass substrate (without ITO or an alignment layer), realized by the precise positioning of the substrate feature of the materials printer. The solvent was evaporated and the substrate was vacuum-dried at 35-40 C. The sample for FIB-SEM was prepared by coating the dried printed film on a glass substrate with a protective layer of palladium and platinum to protect the sample underneath from damage during the gallium ion milling employed to expose a cross-section of the printed sample area.

(68) For the preparation of substrates for printing, a homogeneous alignment layer of SiO.sub.x evaporated at 30 was deposited using the vacuum thermal evaporation system produced by Kurt J. Lesker Company (Jefferson Hills, Pa.). Homogeneous alignment materials PI-2555 and polyvinyl alcohol (PVA) were purchased from HD Microsystems and Sigma Aldrich, respectively. The homeotropic alignment material SE-1211 was purchased from Nissan Chemicals. ITO-covered glass substrates were purchased from Colorado Concept Coating (Loveland, Colo.).

(69) For the cell assembly, UV-sensitive adhesive Norland 68 and 5 m silica spheres spacers from Nippon were used. A vacuum LC cell filling station from LC Technologies was used for the filling of the cells.

(70) The liquid crystals used in the experiments were 5-n-heptyl-2-(4-n-octyloxy-phenyl)pyrimidine (Felix-2900-03) from Synthon Chemicals, 4-cyano-4-pentylbiphenyl (5CB) from TCI, the positive mixture TL203, and the negative mixture MLC-6610 both from Merck (see Table S1, SI).

(71) Assembled and filled LC cells were observed using a polarized light optical microscope (Olympus BX-53). The azimuthal axis of the liquid crystal director was approximately at 45 with respect to the axis of the crossed polarizer and analyzer. The temperature of the cell was controlled by a hot stage (Linkam LTS420E). A function generator card (National Instruments PCI-5402) was used to drive the cells for electro-optics observations. A digital oscilloscope (Agilent DSOX2012A) was used to control the driving waveform.

(72) All glassware used for preparation and storage of nanoparticles (NPs) and nano-ink was treated with aqua regia, rinsed with deionized (DI) water (Millipore, resistivity 18.2 M) and acetone, and then dried at 120 C. Gold NPs capped with dodecanethiol were synthesized using the two-phase Brust-Schiffrin method, see M. Brust, M. Walker, D. Bethell, D. J. Schiffrin, R. Whyman, J. Chem. Soc., Chem. Comm. 1994, 801. Briefly, tetraoctylammonium bromide (347 mg, 0.63 mmol) was dissolved in dry toluene (25 mL) and was added to HAuCl.sub.43H.sub.2O (100 mg, 0.25 mmol) dissolved in DI water (10 mL). The mixture was allowed to vigorously stir for 15 minutes to ensure complete transfer of AuCl.sub.4.sup. into the toluene phase (color changes to orange). Dodecanethiol (0.97 mL, 4.06 mmol) was added, and the color immediately changed from orange to grey-white. Then, sodium borohydride (19 mg, 0.507 mmol), dissolved in DI water (1 mL), was added over a time period of 30 seconds. The color of the organic layer changed to reddish-brown. The reaction mixture was allowed to stir for three hours. Thereafter, the aqueous layer was removed and the organic layer evaporated under vacuum at 70 mbar (keeping the temperature below 45 C.). The NPs were then precipitated by adding 250 mL of ethanol, and this solution was kept at 4 C. for four hours. The precipitate formed was collected by centrifugation. The re-dispersion and precipitation process was repeated twice. Finally, particles were washed with methanol and acetone followed by DI water. The obtained black precipitate was then dissolved in chloroform, the solvent removed under vacuum, and the particles dried under dry nitrogen (covering the flask with aluminum foil). The purified NPs were characterized by .sup.1H NMR spectroscopy, UV-vis spectrophotometry, and HR-TEM analysis/imaging. The obtained gold NPs were stable and did not show signs of decomposition over a period of several months. The NPs size determined by TEM image analysis was determined to 1.90.4 nm. The synthesized gold NPs did not show a weak surface plasmon resonance peak, which further supported that particles are smaller than 5 nm, see A. Henglein, D. Meisel, Langmuir 1998, 14, 7392., and A. Henglein, Langmuir 1998, 14, 6738.

(73) The polar anchoring energy was measured in the following experiment following the method described in X. Nie, Y. H. Lin, T. X. Wu, H. Wang, Z. Ge, S. T. Wu, J. Appl. Phys. 2005, 98, 013516. A vertical alignment (VA) liquid crystal cell with the cell gap of 4.8 m was made with the NPs printed on both surfaces (ITO-covered glass substrates). The cell was filled with the liquid crystal mixture MLC6610 with negative dielectric anisotropy (=3.1). The cell was placed between crossed polarizers with the azimuthal projection of the director at the 45 angle to the polarizers' transmission axis. Optical transmission of the system as a function of applied AC-voltage (f=10 kHz) was measured. This curve was used to calculate the cell's phase retardation R as a function of applied voltage V, the values of threshold voltage, and the maximum phase retardation of the cell R.sub.0. We used the theoretical value of the cell capacitance instead of experimental one, which slightly decreases (usually within 5%) the accuracy of the measurement, but makes the experiment much simpler. The anchoring energy value was calculated using the fitting slope method from the normalized phase retardation as the function of the reduced voltage V-V (see FIG. 13).

(74) While in accordance with the patent statutes the best mode and preferred embodiment have been set forth, the scope of the invention is not limited thereto, but rather by the scope of the attached claims.