Circuit with a plurality of transistors and method for controlling such a circuit
10547291 ยท 2020-01-28
Assignee
Inventors
Cpc classification
H03K17/14
ELECTRICITY
H03K3/012
ELECTRICITY
H03K17/16
ELECTRICITY
International classification
H03K5/00
ELECTRICITY
H03K3/012
ELECTRICITY
Abstract
A circuit includes a transistor circuit including a first node, a second node, and a plurality of transistors coupled in parallel between the first node and the second node. The circuit further includes a drive circuit configured to switch on a first group of the plurality of transistors, the first group including a first subgroup and a second subgroup and each of the first subgroup and the second subgroup including one or more of the transistors. The drive circuit is further configured to switch off the first subgroup at the end of a first time period and switch off the second subgroup at a time instant before the end of the first time period.
Claims
1. A method for operating a circuit, the circuit comprising a first node, a second node and a plurality of transistors coupled in parallel between the first node and the second node, the method comprising in one drive cycle: switching on transistors of a first group of the plurality of transistors at the same time, the first group comprising a first subgroup and a second subgroup and each of the first subgroup and the second subgroup comprising one or more of the transistors; switching off the transistors of the first subgroup at the end of a first time period; and switching off the transistors of the second subgroup before the end of the first time period.
2. The method of claim 1, wherein a selection of the first subgroup of transistors is dependent on a load condition of the circuit.
3. The method of claim 2, wherein the load condition is dependent on a current through the circuit.
4. The method of claim 2, wherein the circuit is operated in a plurality of subsequent drive cycles, wherein the load condition is detected in one drive cycle; and wherein the detected load condition is used to select the first subgroup in a next drive cycle.
5. The method of claim 3, wherein the second subgroup of transistors has an overall chip-size, and wherein the second subgroup is selected such that the overall chip-size increases as the current through the circuit decreases.
6. The method of claim 1, further comprising: switching off a second group of the plurality of transistors during the first time period.
7. The method of claim 6, wherein a selection of the second group of transistors is dependent on a load condition of the circuit.
8. The method of claim 7, wherein the load condition is dependent on a current through the circuit.
9. The method of claim 6, wherein the circuit is operated in a plurality of subsequent drive cycles, wherein the load condition is detected in one drive cycle, and wherein the detected load condition is used to select the second group in a next drive cycle.
10. The method of claim 7, wherein the second group of transistors has an overall chip-size, and wherein the second group is selected such that the overall chip-size of the second group increases as the current through the circuit decreases.
11. The method of claim 1, wherein the transistors are IGBTs.
12. The method of claim 1, further comprising: applying a first voltage between the first node and the second node for an on-time, the first voltage configured to forward bias a plurality of diodes coupled in parallel between the first node and the second node in parallel to the plurality of transistors; applying a second voltage between the first node and the second node for an off-time after the on-time, the second voltage configured to reverse bias the diodes; and switching a first group of the diodes from an activation state to a deactivation state before the end of the on-time, the first group of diodes comprising one or more but less than all of the plurality of diodes.
13. The method of claim 12, wherein a selection of the first group of diodes is dependent on a load condition of the circuit.
14. The method of claim 13, wherein the load condition is dependent on a current through the circuit.
15. The method of claim 12, further comprising: deactivating a further group of the plurality of diodes during the on-time, the further group of diodes comprising one or more but less than all of the plurality of diodes.
16. The method of claim 12, wherein a selection of the further group of diodes is dependent on a load condition of the circuit.
17. The method of claim 16, wherein the load condition is dependent on a current through the circuit.
18. The method of claim 1, wherein a plurality of diodes is coupled in parallel between the first node and the second node in parallel to the plurality of transistors, the method further comprising: switching a group of the plurality of diodes from an activation state to a deactivation state for time periods in which the second subgroup of transistors is switched off, the group of diodes comprising one or more but less than all of the plurality of diodes.
19. The method of claim 6, wherein a plurality of diodes is coupled in parallel between the first node and the second node in parallel to the plurality of transistors, the method further comprising: switching a group of the plurality of diodes from an activation state to a deactivation state for time periods in which the second group of transistors is switched off, the group of diodes comprising one or more but less than all of the plurality of diodes.
20. A circuit, comprising: a transistor circuit comprising a first node, a second node, and a plurality of transistors coupled in parallel between the first node and the second node; and a drive circuit configured to: switch on a first group of the plurality of transistors at the same time, the first group comprising a first subgroup and a second subgroup and each of the first subgroup and the second subgroup comprising one or more of the transistors, switch off the first subgroup at the end of a first time period; and switch off the second subgroup before the end of the first time period.
21. The circuit of claim 20, wherein the drive circuit is configured to select the first subgroup of transistors dependent on a load condition of the circuit.
22. The circuit of claim 21, wherein the load condition is dependent on a current through the circuit.
23. The circuit of claim 21, wherein the transistor circuit is configured to operate in a plurality of subsequent drive cycles, wherein the drive circuit is configured to detect the load condition in one drive cycle and to use the detected load condition to select the first group in a next drive cycle.
24. The circuit of claim 22, wherein the first subgroup of transistors has an overall chip-size, and wherein the drive circuit is configured to select the first subgroup such that the overall chip-size increases as the current through the circuit increases.
25. The circuit of claim 20, wherein the drive circuit is further configured to deactivate a second group of the plurality of transistors during the first time period, the second group of transistors comprising one or more but less than all of the plurality of transistors.
26. The circuit of claim 25, wherein the drive circuit is configured to select the second group of transistors dependent on a load condition of the circuit.
27. The circuit of claim 26, wherein the load condition is dependent on a current through the circuit.
28. The circuit of claim 20, further comprising: a diode circuit comprising a plurality of diodes coupled in parallel between the first node and the second node in parallel to the plurality of transistors, the diode circuit configured to be forward biased in an on-time and reverse biased in an off-time; and a deactivation circuit configured to switch a second group of the plurality of diodes from an activation state to a deactivation state before the end of the on-time period, the second group of diodes comprising one or more but less than all of the plurality of diodes.
29. The circuit of claim 28, wherein the deactivation circuit comprises: at least one switch connected in series with at least one of the plurality of diodes; and wherein the drive circuit is further configured to switch on and switch off the at least one switch.
30. The circuit of claim 28, wherein the deactivation circuit is configured to select the second group of diodes dependent on a load condition of the circuit.
31. The circuit of claim 30, wherein the load condition is dependent on a current through the circuit.
32. The circuit of claim 28, wherein the deactivation circuit is further configured to deactivate a further group of the plurality of diodes during the on-time, the further group of diodes comprising one or more but less than all of the plurality of diodes.
33. The circuit of claim 28, further comprising: switching a third group of the plurality of diodes from an activation state to a deactivation state for time periods in which the second subgroup of transistors is switched off, the third group of diodes comprising one or more but less than all of the plurality of diodes.
34. The circuit of claim 28, further comprising: switching a fourth group of the plurality of diodes from an activation state to a deactivation state for time periods in which the second group of transistors is switched off, the fourth group of diodes comprising one or more but less than all of the plurality of diodes.
35. A method of operating a circuit comprising a first node, a second node and a plurality of transistors coupled in parallel between the first node and the second node, the method comprising in one drive cycle: selecting a first group of the plurality of transistors, the first group comprising a first subgroup and a second subgroup and each of the first subgroup and the second subgroup comprising one or more transistors; switching on the transistors of the first group at the same time at the beginning of a first time period; switching off the transistors of the first subgroup at the end of the first time period; and keeping switched off the transistors of the second subgroup before the end of the first time period.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Examples will now be explained with reference to the drawings. The drawings serve to illustrate the basic principle, so that only aspects necessary for understanding the basic principle are illustrated. The drawings are not to scale. In the drawings the same reference characters denote like features.
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DETAILED DESCRIPTION
(13) In the following detailed description, reference is made to the accompanying drawings, which form a part thereof, and in which are shown by way of illustration specific embodiments in which the invention may be practiced. It is to be understood that the features of the various embodiments described herein may be combined with each other, unless specifically noted otherwise.
(14)
(15) However, other types of bipolar transistors, such as BJTs (Bipolar Junction Transistors) may be used as well. Referring to
(16) The circuit shown in
(17) Each of the individual IGBTs 13.sub.1-13.sub.m receives a corresponding drive signal S1.sub.1-S1.sub.m from a drive circuit 30. Each of these drive signals S1.sub.1-S1.sub.m is configured to switch on or to switch off the corresponding IGBT 13.sub.1-13.sub.m, wherein the individual IGBTs 13.sub.1-13.sub.m can be switched on and off independent of each other. Each of the drive signals S1.sub.1-S1.sub.m may assume one of a first signal level (on-level) that switches on the corresponding IGBT 13.sub.1-13.sub.m, and a second signal level (off-level) that switches off the corresponding IGBT 13.sub.1-13.sub.m. When the drive signal of one IGBT has the on-level, a voltage level of the gate-emitter voltage (which is a voltage between the gate terminal and the emitter terminal) of the corresponding IGBT is above a threshold voltage, and when the drive signal of one IGBT has the off-level, a voltage level of the gate-emitter is below the threshold voltage.
(18) In the embodiment illustrated in
(19) The individual IGBTs 13.sub.1-13.sub.m can be integrated in one common semiconductor body (semiconductor chip), or can be integrated in two or more separate semiconductor bodies (semiconductor chips). It is also possible to integrate each of the IGBTs 13.sub.1-13.sub.m in one separate semiconductor chip.
(20) One operation mode of the bipolar transistor circuit 40 of
(21) When the IGBTs 13.sub.1-13.sub.m are switched on, conduction losses occur. The conduction losses that occur at a given load current I through the bipolar transistor circuit 40 are, inter alia, dependent on the number of IGBTs 13.sub.1-13.sub.m connected in parallel, wherein the conduction losses decrease as the number of IGBTs 13.sub.1-13.sub.m increases. An increase of the number of IGBTs 13.sub.1-13.sub.m results in an increase of the overall chip size, which is the sum of the chip sizes of the individual IGBTs 13.sub.1-13.sub.m.
(22) However, an increase of the chip size may result in an increase of switching losses. Switching losses occur in each of the IGBTs 13.sub.1-13.sub.m when an operation state of the IGBT changes from an on state to an off state. This is explained with reference to the jth IGBT 13.sub.j of the plurality of IGBTs 13.sub.1-13.sub.m in the following. When the IGBT jth 13.sub.j is in the on state and conducts a portion of the load current I, a charge carrier plasma including electrons and holes is present in semiconductor regions of the IGBT 13.sub.j. When the jth IGBT 13.sub.j is switched off, the electrical charge (reverse recovery charge) resulting from this plasma is removed from the IGBT 13.sub.j. The removal of the charge carrier plasma causes a reverse recovery current to flow from the jth IGBT 13.sub.j. Losses that occur in the jth IGBT 13.sub.j (and an optional further device that is going to take over the current from the IGBT 13.sub.j) in connection with the reverse recovery process are defined by the reverse recovery current multiplied by the voltage across the IGBT 13.sub.j (and the further device) during the reverse recovery process. The further device (not shown in
(23) In the bipolar transistor circuit 40 of
(24) When one of the IGBTs 13.sub.1-13.sub.m is switched off before the end of the first time period T.sub.on while at least another one of the plurality of IGBTs 13.sub.1-13.sub.m is still switched on, the voltage across the switched off IGBT, at maximum, corresponds to the voltage across the IGBT that is still switched on, wherein there is not yet a current flowing through the corresponding further device that is going to take over the current after the IGBT has switched off. The charge stored in the switched off IGBT is removed from this IGBT at a relatively low voltage, namely the voltage across the switched on IGBT. Thus, switching losses occurring in the switched off IGBT before the end of the first time period T.sub.on are lower than switching losses that would occur in this switched off IGBT and the corresponding further device when the IGBT would not be switched off early, but would be switched off at the end of the first time period T.sub.on, which is at the same time as the last one of the plurality of IGBTs 13.sub.1-13.sub.m is switched off. The difference between the switching losses that actually occur in the switched off IGBT and the switching losses that would occur if the IGBT would be switched off at the end of the first time period T.sub.on are referred to as gain of the switching losses in the following.
(25) In the bipolar transistor circuit 40, the voltage across the IGBTs that are kept in the on-state increases when at least one of the IGBTs is switched off. This results in an increase of conduction losses in the bipolar transistor circuit 40. However, in particular when the at least one IGBT is switched off a relatively short time before the end of the first time period T.sub.on, this increase of conduction losses is smaller than the gain of switching losses obtained by early switch off of the at least one of the IGBTs.
(26) In this way, the active chip size may be optimized in terms of conduction losses and switching losses. At the beginning of the first time period T.sub.on, a first group of the plurality of IGBTs 13.sub.1-13.sub.m is switched on. This first group may include the overall number m of IGBTs or may include less than the overall number m, but is at least one (1). From this first group of IGBTs at least one IGBT is switched off before the end of the first time period T.sub.on. Thus, there are two subgroups of IGBTs, namely a first subgroup of IGBTs that are switched on during the entire first time period T.sub.on and a second subgroup of IGBTs that are switched off before the end of the first time period T.sub.on.
(27) Referring to
(28) Referring to
(29) Referring to the explanation above, there is a first group of IGBTs that are switched on at the beginning of one switching cycle. This first group of IGBTs includes two subgroups, namely a first subgroup with at least one IGBT that is switched on for a first time period; and a second subgroup with at least one IGBT that is switched on simultaneously with the at least one IGBT of the first subgroup and switched off before the end of the first time period T.sub.on. Optionally, there is a second group with at least one IGBT that is not switched during the switching cycle. In
(30) In the embodiment shown in
(31) The switch-off time of the at least one IGBT of the first subgroup, that is the end of the first time period T.sub.on, can be defined by the input signal S.sub.in such that at least one IGBT of the first subgroup switches off after a delay time T.sub.D after the input signal S.sub.in switches to the off-level. In this case, the delay time T.sub.D corresponds to the time period for which the at least one IGBT of the second subgroup switches off before the end of the first time period T.sub.on, that is before the least one IGBT of the first subgroup switches off.
(32) Referring to
(33) The number of IGBTs of the bipolar transistor circuit 40 that are activated at the beginning of the first time period T.sub.on, that is the number of the first group, may vary dependent on a load condition of the bipolar transistor circuit 40. That is, there may be a second group of IGBTs that are not switched on at all during the first time period T.sub.on, wherein the number of IGBTs of this second group may vary dependent on a load condition of the bipolar transistor circuit 40. Let m be the overall number of IGBTs in the bipolar transistor circuit 40, with:
m=m1+m2(1)
where m11 and m20, and
m1=m11+m12(2),
where m111 and m121, and where m1 is the number of IGBTs of the first group, m2 is the number of IGBTs of the optional second group, m11 is the number of IGBTs of the first subgroup and m12 is the number of IGBTs of the second subgroup. The number of IGBTs switched on at the beginning of the first time period corresponds to m11+m12, where m12 IGBTs are switched off before the end of the first time period and m11 IGBTs are switched on throughout the first time period.
(34) According to one embodiment, the load condition is represented by the load current I through the bipolar transistor circuit 40 when at least one of the IGBTs is switched on. In this embodiment, the drive circuit 30 receives a current signal S.sub.I representing the load current I and selects the first number m1 dependent on the current signal S.sub.I. According to one embodiment, the drive circuit 30 is configured to evaluate the current signal S.sub.I in one drive cycle and to adjust the first number m1 of IGBTs that are switched on in a following drive cycle dependent on the evaluated current signal S.sub.I. According to one embodiment, the first number m1 of IGBTs that are switched on at the beginning of the first time period T.sub.on decreases as the load current I decreases.
(35) Equivalently, the number m12 of IGBTs of the second subgroup may be adjusted dependent on the current signal S.sub.I, wherein this number may increase as the current I decreases. This is equivalent to a decrease of the number of IGBTs of the first subgroup when the load current decreases.
(36) The selection of IGBTs that belong to the first group and to the optional second group as well as the selection of IGBTs that belong to the first subgroup and to the second subgroup may change with every drive cycle, or may change after several drive cycles. Especially in operation scenarios in which there is a second group with at least one IGBT that is not activated at all, this may help to more equally distribute the losses amongst the IGBTs 13.sub.1-13.sub.m, because the selection of the at least one IGBT belonging to the second group may change from time to time.
(37) Each of the first group and the optional second group as well as the first subgroup and the second subgroup represents a chip size which is the sum of the chip sizes of the IGBTs in the individual (sub)groups. In this case, the drive circuit 30 may not only select the number of IGBTs in the first and second groups and the first and second subgroups, respectively, dependent on the current signal S.sub.I, but may select the IGBTs of the first and second groups such that the chip size represented by the first group increases as the load current increases. Equivalently, the chip size represented by the second subgroup may increase as the load current decreases. That is a higher amount of chip size is deactivated before the end of the first time period when the load current decreases.
(38) According to a further embodiment, at the beginning of the first time period only the transistors of the first subgroup are switched on, while the transistors of the second subgroup are kept switched off during the first time period. In this embodiment, the first group includes the plurality of transistors and there is no second group.
(39)
(40) Referring to
(41) The first bipolar transistor circuit 40.sub.H is also referred to as high-side transistor circuit and the second bipolar transistor circuit 40.sub.L as low-side transistor circuit in the following.
(42) In
(43) Referring to
(44) Referring to
(45) A drive circuit 30 controls the operation of the high-side transistor circuit 40.sub.H, the low-side transistor circuit 40.sub.L and the freewheeling circuits 10.sub.H, 10.sub.L in the embodiment of
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(47) The nodes 21.sub.D, 22.sub.D are configured to receive a voltage. This voltage V can have one of a first polarity and a second polarity. The first polarity forward biases the diodes 11.sub.1-11.sub.n, while the second polarity reverse biases the diodes 11.sub.1-11.sub.n. A voltage level of the voltage V with the first polarity is also referred to as first voltage level V1 and a voltage level with the second polarity is also referred to as second voltage level V2 in the following.
(48) In the embodiment of
(49) The possibility to activate and deactivate each of the plurality of diodes 11.sub.1-11.sub.n independently is only an example. According to a further embodiment at least one of the diodes 11.sub.1-11.sub.n is always activated. And according to yet another embodiment at least two of the diodes 11.sub.1-11.sub.n are activated and deactivated together. An embodiment of a diode circuit 10 in which both of these options are implemented is illustrated in
(50) In the diode circuit 10 of
(51) The operating principle of the diode circuits 10 of
(52) When the diodes 11.sub.1-11.sub.n are forward biased, conduction losses occur. At a given load current I.sub.D through the parallel circuit with the diodes 11.sub.1-11.sub.n these conduction losses can be decreased by increasing the number of diodes 11.sub.1-11.sub.n of the diode circuit 10, that is, by increasing the overall chip size. The overall chip size is the sum of the chip sizes of the individual diodes 11.sub.1-11.sub.n.
(53) However, an increase of the chip size may result in an increase of commutation losses. Commutation losses occur in each of the diodes 11.sub.1-11.sub.n, when an operation state of the corresponding diode changes from a forward biased state to a reverse biased state, that is when the voltage V changes from the first voltage level V1 to the second voltage level V2. This is explained with reference to the jth diode 11.sub.j of the plurality of diodes in the following. When the jth diode 11.sub.j is forward biased and conducts a portion of the current I, a charge carrier plasma including electrons and holes is present in semiconductor regions of the diode 11.sub.j. When the jth diode 11.sub.j is reverse biased, the electrical charge (reverse recovery charge) resulting from this plasma is removed from the diode 11.sub.j. The removal of the charge carrier plasma causes a reverse recovery current (often referred to as I.sub.RR) to flow from the jth diode 11.sub.j. Losses that occur in the jth diode 11.sub.j in connection with the reverse recovery process are defined by the reverse recovery current multiplied by the voltage across the diode 11.sub.j during the reverse recovery process. These losses in the jth diode 11.sub.j increase towards the end of the reverse recovery process, when the reverse recovery current is still high and when the voltage across the diode 11.sub.j has already increased. The time integral of these losses equals the energy that is dissipated in the diode 11.sub.j each switching process. The reverse recovery charge stored in each of the diodes 11.sub.1-11.sub.n for a fixed current I is dependent on the chip size and the current through each of the diodes 11.sub.1-11.sub.n, wherein at a given current the reverse recovery charge increases as the chip size increases.
(54) Further, losses resulting from the reverse recovery current of one diode may occur in a device that takes over the current from the diode. Assume, for example, that in the circuit according to
(55) In the diode circuits 10 of
(56) For example, in the embodiment shown in
(57) When one of the diodes 11.sub.1-11.sub.n is deactivated while at least another one of the plurality of diodes 11.sub.1-11.sub.n is still activated, the voltage across the deactivated diode(s), at maximum, corresponds to the voltage across the diode that is still forward biased. The charge stored in the deactivated diode decreases, as the current through the diode decreases to zero. Thus, a first amount of switching losses occurring in the diode that is deactivated before a reverse biasing voltage is applied to the nodes 21, 22 is lower than a second amount of switching losses that would occur in this diode if the diode was not deactivated, but instead reverse biased through the voltage V between the nodes 21, 22. The difference between the first amount and the second amount is referred to as gain of the switching losses in the following.
(58) In the diode circuit 10, the voltage across the activated diodes increases when at least one of the diodes is deactivated. This results in an increase of conduction losses in the diode circuit 10 after the deactivation. However, in particular when the at least one diode is deactivated relatively short before the end of the on-time, this increase of conduction losses is smaller than the gain of commutation losses obtained by early deactivating the at least one of the diodes.
(59) In this way, the active chip size may be optimized in terms of conduction losses and commutation losses. At the beginning of the on-time, a first number of diodes 11.sub.1-11.sub.n is activated. This first number may correspond to the overall number n or may be less than the overall number, but is at least one (1). From this number of diodes at least one diode is deactivated before the end of the on-time. Thus, there are two groups of diodes, namely a first group of diodes that are permanently activated during the on-time, and a second group of diodes that are deactivated before the end of the on-time. The first group may include diodes that cannot be deactivated (e.g., because there is no switch connected in series therewith) or diodes that can be activated and deactivated and that are permanently activated during the on-time.
(60) According to a further embodiment, the diodes of the second group are not activated at all during the on-time. That is, these diodes are kept deactivated during the on-time, while only the diodes of the first group are activated.
(61)
(62) In
(63) Referring to
(64) According to one embodiment, a time difference between the time t2.sub.x when the at least one diode of the second group is deactivated and the time t2.sub.2 when the diode circuit 10 is reverse biased is between one and five times the carrier lifetime of charge carriers in the diodes. In particular, this time difference may be between 1 microseconds (s) and 10 s.
(65) In the embodiment of
(66) In the embodiment illustrated in
(67) The deactivation of the at least one diode of the second group before the voltage V reverse biases the diode circuit 10 requires beforehand an information about the time (t2.sub.2 in
(68) The selection of the diodes 11.sub.1-11.sub.n that belong to the first group and to the second group may change with every drive cycle, or may change after several drive cycles. Especially in operation scenarios in which there is at least one diode that is not activated at all, this may help to more equally distribute the losses amongst the diodes 11.sub.1-11.sub.n, because the selection of the at least one diode that is not activated may change from time to time.
(69) The number of diodes that are activated at the beginning of the on-time, that is the sum of the number of diodes of the first group and the number of diodes of the second group, may vary dependent on a load condition of the diode circuit 10. That is, there may be a further group of diodes that are not activated at all during the on-time, wherein the number of diodes of this further group may vary dependent on a load condition of the diode circuit 10. Let n be the overall number of diodes in the diode circuit, with:
n=n1+n2+n3(1),
where n1 is the number of diodes of the first group, n2 is the number of diodes of the second group and n3 is the number of diodes of the further group. The number of diodes activated at the beginning of the on-time corresponds to n1+n2, where n1 diodes are activated throughout the on-time T1 (and optionally also throughout the off-time T2) and n2 diodes are deactivated before the end of the on-time T1.
(70) According to one embodiment, the load condition is represented by the load current I.sub.D through the diode circuit 10 in the forward biased state. In this embodiment, the drive circuit 30.sub.D receives the current signal S.sub.ID representing the load current I.sub.D and selects the first number dependent on the current signal S.sub.ID. The drive circuit 30.sub.D can be configured to evaluate the current signal S.sub.I in one drive cycle and to adjust the overall number of diodes that are activated in a following drive cycle dependent on the evaluated current signal S.sub.ID. According to a further embodiment, the drive circuit 30.sub.D is configured to adjust the number of activated diodes in one drive cycle. Equivalently, the number of diodes of the second group can be adjusted dependent on the current signal S.sub.ID, wherein this number may increase as the current I.sub.D decreases. According to one embodiment, the overall number of diodes that are activated at the beginning of the on-time decreases as the load current I I.sub.D decreases.
(71) According to a further embodiment, all of the diodes 11.sub.1-11.sub.n are activated at the beginning of the on-time, while the number of the diodes of the first group is variable dependent on the current signal S.sub.ID.
(72) Each of the first group and the second group represents a chip size which is the sum of the chip sizes of the diodes in the individual group. According to one embodiment, the individual diodes have different chip sizes. In this case, the drive circuit 30.sub.D may not only select the number of diodes in the first and second group dependent on the current signal S.sub.I, but may select the diodes of the first and second group such that the chip size represented by the first group and of the chip size represented by the second group increases as the load current increases. Equivalently, the chip size represented by the second group may increase as the load decreases, that is, a higher amount of chip size is deactivated before the end of the on-time when the load current decreases.
(73) The drive circuit 30.sub.D can be configured to detect the beginning of the on-time T1 by evaluating the polarity of the voltage between the circuit nodes 21.sub.D, 22.sub.D. Of course, the diodes that are active at the beginning of the on-time can already be activated (e.g., by switching on the corresponding switch 12.sub.1-12.sub.n) during the off-time preceding the on-time.
(74) The diodes 11.sub.1-11.sub.n of the diode circuit 10 can be integrated in one semiconductor body. The diodes 11.sub.1-11.sub.n can then be isolated from each other by means of dielectric regions, for example.
(75) Referring to
(76) The switches 12.sub.1-12.sub.n can be implemented with a relatively low voltage blocking capability. An arbitrary one of the individual switches 12.sub.1-12.sub.n blocks when the diode circuit 10 is forward biased and when the corresponding diode 11.sub.1-11.sub.n is to be deactivated. However, in this case at least one of the other diodes 11.sub.1-11.sub.n is activated so that the voltage between the nodes 21, 22, which corresponds to the voltage across the blocking switch, is essentially the forward voltage of the at least one forward biased diode. This voltage is about several volts, at most. Switches 12.sub.1-12.sub.n with a low voltage blocking capability, that may be used in the diode circuit 10, usually have a low on-resistance so that the switches 12.sub.1-12.sub.n in series with the diodes 11.sub.1-11.sub.n do not significantly increase the conduction losses of the diode circuit 10. Clamping diodes (not illustrated) such as Zener or Avalanche diodes may be connected in parallel to the switches in order to limit the voltages across the switches 12.sub.1-12.sub.n.
(77) When the diode circuit 10 is reverse biased, the diodes 11.sub.1-11.sub.n block the reverse biasing voltage and, therefore, protect the switches 12.sub.1-12.sub.n. According to one embodiment, the switches 12.sub.1-12.sub.n are switched on when the diode circuit 10 is reverse biased. This helps to keep the voltage across the individual switches 12.sub.1-12.sub.n low and helps to protect the switches 12.sub.1-12.sub.n. When the switches 12.sub.1-12.sub.n are implemented as MOSFETs that have their internal body diode connected back-to-back with the corresponding diode 11.sub.1-11.sub.n, there is no need to switch on the switches 12.sub.1-12.sub.n when the diode circuit 10 is reverse biased. In this case, the body diode of each MOSFET clamps the voltage across the MOSFET to the forward voltage of the body diode. Referring to
(78)
(79) In the embodiment of
(80) The circuit with the half-bridge circuit 40.sub.H, 40.sub.L and the freewheeling circuits 10.sub.H, 10.sub.L can be employed in any kind of circuit application where a half-bridge circuit is required. According to one embodiment, the circuit is employed in a drive application for driving an electric motor. In this type of application, the IGBTs in the bipolar transistor circuits 40.sub.H, 40.sub.L and the diodes 11.sub.1H-11.sub.nH, 11.sub.1L-11.sub.nL in the freewheeling circuits 10.sub.H, 10.sub.L may be stressed differently at different time instances during a drive operation. The IGBTs 12.sub.1H-12.sub.nH, 12.sub.1L-12.sub.nL may be stressed more during those time periods in which power is supplied to the motor (connected to the output 21.sub.L, 22.sub.H and not shown in
(81) According to one embodiment, the drive circuit 30 is configured to switch on and off the high-side transistor circuit 40.sub.H and the low-side transistor circuit 40.sub.L dependent on an input signal in the way explained with reference to
(82) Equivalently, to switch on the low-side transistor circuit 40.sub.L means that a first group of IGBTs of the low-side transistor circuit 40.sub.L switches on as controlled by the input signal S.sub.in, wherein a first subgroup is kept in the on-state for a first time period, and a second subgroup is switched off before the end of the first time period. Optionally, a second group of IGBTs of the low-side transistor circuit 40.sub.L is not switched on. The drive circuit 30 may control the number of IGBTs in the first group and the second group and the number of IGBTs in the first and second subgroup dependent on a load current signal S.sub.IL representing a load current through the low-side transistor circuit 40.sub.H.
(83) Further, the drive circuit 30 controls the freewheeling circuit 10.sub.H dependent on the load current signal S.sub.IH representing the load current I.sub.H through the high-side transistor circuit 40.sub.H and the freewheeling circuit 10.sub.H, respectively, and the drive circuit 30 controls the freewheeling circuit 10.sub.I dependent on the load current signal S.sub.IL representing the load current I.sub.L through the low-side transistor circuit 40.sub.L and the freewheeling circuit 10.sub.L, respectively.
(84) According to one embodiment, one or more IGBTs of one of the high-side circuit 40.sub.H and the low-side circuit 40.sub.L and one or more diodes of this one of the high-side circuit 40.sub.H and the low-side circuit 40.sub.L are integrated in a power semiconductor module, which is a module including a substrate, such as a DCB (Direct Copper Bonding) substrate, on which the at least one IGBT and the at least one diode is mounted, and a housing. In this case and when there is a second group of IGBTs and diodes that are permanently deactivated in one switching cycle, the at least one IGBT and the corresponding diode of one module are deactivated.
(85) Under certain conditions, in the bipolar transistor circuit 40 of
(86) By way of example, also, a peak current (overcurrent) may occur in the diode circuit 10 when it is forward biased. Especially in operation scenarios in which at least one of the diodes 11.sub.1-11.sub.n is deactivated, there is the risk that the peak current overloads those diodes that are activated.
(87) According to one embodiment, the diode circuit 10 includes protection means that activate at least some of the deactivated diodes in case of an overcurrent condition. Another embodiment of a diode circuit 10 with overcurrent protection means is illustrated in
(88) The deactivation means (switches) 12.sub.1-12.sub.n and the diodes 11.sub.1-11.sub.n can be integrated in the same package or module. According to one embodiment, a switch and the corresponding diode are integrated in a chip-on-chip arrangement with a first semiconductor chip including the diode and a second semiconductor chip including the switch.
(89)
(90) In the embodiment of
(91) The MOSFET may include a plurality of transistor cells, wherein the individual transistor cells are connected in parallel by having their source region 211 electrically connected to a common source electrode 221. Further, the individual transistor cells share the drift region 213 and the drain region 214. The source electrode 221 is further connected to the body regions 212 of the individual transistor cells.
(92) The MOSFET can be implemented as an n-type MOSFET or as a p-type MOSFET. In an n-type MOSFET, the source region 211, the drift region 213 and the drain region 214 are n-doped, while the body region 212 is p-doped. In a p-type MOSFET, the source region 211, the drift region 213 and the drain region 214 are p-doped, while the body region 212 is n-doped.
(93) Referring to
(94) According to one embodiment, the MOSFET 12.sub.i is a p-type MOSFET, the first emitter region 111 of the diode is p-doped, so as to form an anode region of the ith diode 11.sub.i, while the second emitter region 112 is n-doped, so as to form a cathode region. The base region 113 can either be n-doped or p-doped.
(95)
(96) In the embodiments explained before, the circuit symbols of the individual diodes are circuit symbols of bipolar diodes (pin diodes). However, it is also possible, to implement the individual diodes as other types of diodes, such as Schottky diodes. A Schottky diode has a lower reverse recovery charge than a bipolar diode. It is even possible, to implement different types of diodes in one diode circuit 10. That is, at least one the diodes of the diode circuit 10 can be implemented as a Schottky diode, while at least another one of the diodes is implemented as a bipolar diode. In this embodiment, the Schottky diode may be connected such that it is always activated (does not include deactivation means). For example, the diode 11.sub.1 of
(97) According to a further embodiment, at least one of the diodes 11.sub.1-11.sub.n of the diode circuit 10 is optimized to have a low reverse recovery charge stored in the diode in the forward biased mode. For example, a diode with a low reverse recovery charge can be obtained by implementing one of the emitter regions of the diode, such as emitter regions 111, 112 of
(98) Although various exemplary embodiments of the invention have been disclosed, it will be apparent to those skilled in the art that various changes and modifications can be made which will achieve some of the advantages of the invention without departing from the spirit and scope of the invention. It will be obvious to those reasonably skilled in the art that other components performing the same functions may be suitably substituted. It should be mentioned that features explained with reference to a specific figure may be combined with features of other figures, even in those cases in which this has not explicitly been mentioned. Such modifications to the inventive concept are intended to be covered by the appended claims.
(99) Spatially relative terms such as under, below, lower, over, upper and the like, are used for ease of description to explain the positioning of one element relative to a second element. These terms are intended to encompass different orientations of the device in addition to different orientations than those depicted in the figures. Further, terms such as first, second, and the like, are also used to describe various elements, regions, sections, etc. and are also not intended to be limiting. Like terms refer to like elements throughout the description.
(100) As used herein, the terms having, containing, including, comprising and the like are open ended terms that indicate the presence of stated elements or features, but do not preclude additional elements or features. The articles a, an and the are intended to include the plural as well as the singular, unless the context dearly indicates otherwise.
(101) Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.