Sheet of packaging material for producing a container and method for producing containers

Abstract

A sheet of packaging material to form a package, comprises a receiving region to receive an opening device of the package attached thereon, the sheet of packaging material further comprises two reference marks detectable by a detecting unit of an applying device arranged for applying the opening device on the receiving region. A method for producing a package comprises folding, filling and sealing a sheet of packaging material to obtain the package, the packaging material comprising a receiving region to receive an opening device and two reference marks, the method comprising detecting the reference marks and selecting a subsequent action to be performed on the package and/or the opening device on the basis of the detected position of the reference marks.

Claims

1. A sheet of packaging material configured for folding, filling with a product and sealing so as to form a package, the sheet of packaging material comprising; a receiving region configured for receiving an openable opening device of said package attached thereon to allow the product in the package to be dispensed when the opening device is opened, said sheet of packaging material further comprising two reference marks detectable by a detecting unit of an applying device arranged for applying said opening device on said receiving region to permit determination whether the package is in a correct position before applying the opening device.

2. A sheet of packaging material according to claim 1, wherein said two reference marks are arranged on opposite sides of said receiving region.

3. A sheet of packaging material according to claim 1, wherein said receiving region has a different appearance with respect to a zone of said sheet of packaging material arranged outside of said receiving region, said reference marks being arranged in said receiving region.

4. A sheet of packaging material according to claim 1, wherein said receiving region comprises a border portion and a breakable portion, said border portion surrounding said breakable portion, said reference marks being arranged in said border portion.

5. A sheet of packaging material according to claim 4, wherein said border portion is an unprinted area of said sheet of packaging material.

6. A sheet of packaging material according to claim 5, wherein said border portion is surrounded by a printed area of said sheet of packaging material.

7. A sheet of packaging material according to claim 4, and further comprising at least a first layer and a second layer, and having a hole formed through said first layer and sealed by a cover portion of said second layer, said breakable portion comprising said cover portion.

8. A sheet of packaging material according to claim 7, wherein said breakable portion comprises an aluminium layer covered, on the side intended to form the outside of said package, by a transparent plastic layer.

9. A sheet of packaging material according to claim 1, and further comprising a plurality of creasing lines, said creasing lines being intended to promote folding of said sheet of packaging material to form said package, said reference marks defining a direction that is aligned with at least one of said creasing lines.

10. A sheet of packaging material according to claim 1, and further comprising a printed zone, said reference marks defining a direction that is aligned with said printed zone.

11. A sheet of packaging material to be folded, filled with a product and sealed to form a package, the sheet of packaging material comprising: a base layer of fibrous material provided with a through hole, the base layer possessing opposite sides; plastic layers each positioned one of the sides of the base layer, the plastic layers covering the though hole in the base later to define a pre-laminated hole; a border portion surrounding the pre-laminated hole; the border portion and the pre-laminated hole together defining a receiving region configured to receive an opening device applied by an applying device to allow the product in the package to be dispensed; and the receiving region including two spaced-apart camera-readable reference marks which can be read by a camera of the applying device to determine an orientation of the package.

12. The sheet of packaging material according to claim 11, wherein the sheet of packaging material includes a plurality of spaced apart crease lines along which the packaging material is folded, the two spaced-apart camera-readable reference marks being arranged so that a straight line connecting the two spaced-apart camera-readable reference marks is parallel to several of the crease lines.

13. The sheet of packaging material according to claim 11, wherein the two spaced-apart camera-readable reference marks are provided on the border portion of the packaging material at a position outwardly of the pre-laminated hole so that a straight line connecting the two spaced-apart camera-readable reference marks passes through the pre-laminated hole.

14. The sheet of packaging material according to claim 1, wherein the sheet of packaging material includes a plurality of spaced apart crease lines along which the packaging material is folded, the two reference marks that are detectable by the detecting unit of the applying device being arranged so that a straight line connecting the two reference marks is parallel to several of the crease lines.

15. A sheet of packaging material configured for folding, filling with a product and sealing to form a package, the sheet of packaging material comprising; a receiving region configured for receiving an openable opening device to allow the product in the package to be dispensed when the opening device is opened, a part of the sheet of packaging material defining a reference direction, the sheet of packaging material further comprising two reference marks together defining a direction detectable by a detecting unit of an applying device that is arranged for applying the opening device on the receiving region and that compares an orientation of the detected direction to an orientation of the reference direction to determine whether the package is in a correct position before applying the opening device.

16. The sheet of packaging material according to claim 1, wherein the part of the sheet of packaging material defining the reference direction is a crease line along which the packaging material is folded during the folding of the packaging material.

17. The sheet of packaging material according to claim 1, wherein the part of the sheet of packaging material defining the reference direction is a crease line along which the packaging material is folded during the folding of the packaging material, a straight line passing through the two reference marks constituting the direction that is detectable by the detecting unit, the detecting unit determining that the package is in the correct position when the straight line and the crease line are parallel.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) A preferred, non-limiting embodiment of the present invention will be described by way of example with reference to the accompanying drawings, in which:

(2) FIG. 1 is a plan view of a sheet of packaging material according to the invention;

(3) FIG. 2 is a section II-II of the sheet of packaging material of FIG. 1;

(4) FIG. 3, is a perspective view of a package obtained from the sheet of packaging material of FIG. 1;

(5) FIG. 4 is plan view of a package obtained from the sheet of packaging material of FIG. 1, the package being tilted with respect to a reference position;

(6) FIG. 5 is schematic side view showing an apparatus for producing a package from the sheet of packaging material of FIG. 1;

(7) FIG. 6 is a schematic top view of the apparatus of FIG. 5.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

(8) FIG. 1 shows a sheet of packaging material 1 comprising a creasing pattern 2, i.e. a number of creasing lines 3 obtained during manufacturing of the sheet of packaging material 1 and defining preferential folding lines along which the sheet of packaging material 1 is folded to form a package 10 (shown in FIG. 3).

(9) In particular, FIG. 1 shows a unit of packaging material intended to form a package 10. This unit can be a portion of a packaging material web, or strip, comprising a plurality of units arranged one after the other, i.e. in a line, along a longitudinal dimension of the web, or strip. The web, or strip, may have the shape of a reel which is unwounded, formed into a tube, filled, sealed and cut into individual packages in a packaging machine.

(10) As an alternative, the unit may have the shape of a single blank which is folded, filled and sealed to obtain a corresponding package.

(11) The following description and the claims apply to both the reel-type (i.e. web, or strip) packaging material and the blank-type packaging material.

(12) As shown in FIG. 2, the packaging material 1 comprises a base layer 4 for stiffness and strength, which may be made of fibrous material, e.g. paper, or mineral-filled polypropylene material, and a first covering layer 5a and a second covering layer 5b, made of heat-sealable plastic material, e.g. polyethylene films, and covering both sides of base layer 4.

(13) In the case of an aseptic container for long-storage products, such as UHT milk, the sheet of packaging material 1 also comprises a barrier layer 6 made of gas-barrier material, e.g. aluminium foil or ethyl vinyl alcohol (EVOH) film, which is superimposed on the second covering layer 5b and is in turn covered with a third covering layer 5c, made of heat-sealable plastic material, e.g. a polyethylene film, forming the inner face of the package 10 eventually contacting the food product.

(14) In other words, the first covering layer 5a, the second covering layer 5b, the barrier layer 6 and the third covering layer 5c define lamination layers applied to the base layer 4 when producing the sheet of packaging material 1.

(15) The creasing lines 3 may be obtained by punching, so as to create indentations, or embossments, in the base layer 4, the indentations, or embossments, being subsequently covered by the above-mentioned lamination layers.

(16) The sheet of packaging material 1 also comprises a receiving region 7 intended to receive an opening device (shown in FIG. 3), which allows pouring of the product contained in the package 10.

(17) As shown in FIG. 2, the receiving region 7 comprises a breakable portion 8, for example a so-called pre-laminated hole, i.e. a hole (or opening) 9 formed through the base layer 4 of the sheet of packaging material 1 and covered by the above-mentioned lamination layers, so that the hole 9 is sealed by a respective sheet cover portion 30.

(18) The receiving region 7 further comprises a border portion 11 surrounding the breakable portion 8. The border portion defines an applying portion for the opening device 12. The opening device 12 comprises a frame 13 arranged to be fixed, for example glued, or heat sealed, to the border portion 11 and a cutter (not shown) arranged to pierce the cover portion 30, i.e. the breakable portion 8, when the package 10 is opened for the first time. Opening devices of this kind are known and therefore not disclosed in detail, not being part of the present invention.

(19) In an alternative embodiment not shown, the breakable portion may even be defined by only one or some of the above-mentioned lamination layers. For example, the breakable portion may be made solely of gas-barrier material.

(20) In another alternative embodiment not shown, the breakable portion may be defined by a patch fixed to the rest of the sheet of packaging material to seal a hole formed, in this case, through the full thickness of the sheet of packaging material.

(21) The sheet of packaging material 1 further comprises two reference marks 14 detectable by a detecting unit 23 (FIGS. 5 and 6) of an applying device 24 (FIGS. 5 and 6) arranged for applying the opening device 12 on the receiving region 7. In one embodiment, the detecting unit 23 comprises a camera.

(22) The two reference marks 14 comprise a first reference mark 14a and a second reference mark 14b which define a direction D.

(23) As shown in FIGS. 1 and 2, direction D is parallel to a first creasing line 15 defining a top front edge 16 and a top rear edge 17 of the package 10.

(24) Similarly, direction D is parallel to a second creasing line 18 defining a bottom front edge 19 and a bottom rear edge 20 of the package 10.

(25) In general the first reference mark 14a and the second reference mark 14b are disposed in a pre-determined position with respect to the creasing pattern 2. In particular, the first reference mark 14a and the second reference mark 14b are arranged in such a way that direction D is aligned with at least some of the creasing lines 3.

(26) As shown in FIG. 1, the first reference mark 14a and the second reference mark 14b are arranged on opposite sides of the receiving region 7.

(27) The reference marks 14 may be obtained in different ways on the sheet of packaging material sheet.

(28) For example, the reference marks 14 may be printed on the base layer 4, during manufacturing of the sheet of packaging material 1, and subsequently covered with the first covering layer 5a. In this case, the first covering layer 5a is made of a transparent material.

(29) As an alternative, the reference marks 14 may be printed on the sheet of packaging material 1 once the sheet of packaging material 1 has been manufactured. In this case, the reference marks are printed on the first covering layer 5a.

(30) As a further alternative, the reference marks 14 may be of other types, such as magnetic reference marks detectable by a magnetic sensor.

(31) The sheet of packaging material 1 usually comprises printings, for instance images or portion of text connected with the product to be packaged into the package 10.

(32) The reference marks 14 are, in this case, aligned with the printings.

(33) As shown in FIG. 1, the reference marks 14 are obtained in the receiving region 7, in particular in the border portion 11.

(34) The receiving region 7 has a different appearance with respect to a zone 22 of the sheet of packaging material 1 arranged outside of the receiving region 7.

(35) The sheet of packaging material 1as disclosed abovemay comprise printings in the zone 22 arranged outside of the receiving region 7. In this case, the border portion 11 is an unprinted area of the sheet of packaging material 1 and the reference marks 14 are placed in the border portion 11. In particular, the wording unprinted area means that the above-mentioned images or portion of text connected with the product to be packaged are not printed in the border portion 10.

(36) In particular, the border portion 10 has a different appearance with respect to the breakable zone 8 and the zone 22 of the sheet of packaging material 1 arranged outside of the receiving region 7.

(37) With reference to FIGS. 5 and 6, there is shown an applying device 24 for applying an opening device 12 to a package 10.

(38) The applying device 24 comprises a conveying device 25, for example a conveyor belt 27, and an applying unit 26. The applying unit 26 comprises a plurality of applying elements (not shown), each applying element being arranged to receive an opening device 12 from a delivering unit (not shown), to advance the opening 12 device through a glue distribution unit (not shown), in which a layer of glue is applied to the frame 13 of the opening device 12, and to apply the opening device 12 to a respective package 10 advanced by the conveying device 25.

(39) The applying unit 26 further comprises a detecting unit 23 arranged to detect the reference marks 14 so as to determine the position of the package 10.

(40) In particular, the detecting unit 23 detects the first reference mark 14a and the second reference mark 14b and, therefore, the direction D defined by the first reference mark 14a and the second reference mark 14b. Subsequently, the detecting unit 23 compares the orientation of the detected direction D with the orientation of a reference direction R.

(41) In case the detected direction D corresponds to the reference direction R, the detecting unit 23 sends a control signal to the applying unit 26 so that the applying element applies the opening device 12 to the package 10.

(42) In case the detected direction D does not correspond to the reference direction Rfor example if a package 10a is tilted with respect to the conveyor belt 27 (as shown in FIGS. 5 and 6) and the detected direction D forms an angle with the reference direction R (as shown in FIG. 4)a plurality of different actions can be taken.

(43) According to a first embodiment, the detecting unit 23 sends a control signal to a discarding unit 28 that discards the package 10a and conveys the package 10a to a waste conveyor 29.

(44) According to a second embodiment, the detecting unit 23 sends a control signal to a positioning devicenot shownthat moves the package 10a with respect to the conveying device 25 until the direction D corresponds to the reference direction R. Subsequently, the applying element applies the opening device 12 to the package 10a.

(45) According to a third embodiment, the detecting unit 23 sends a control signal to a moving devicenot shownthat moves the applying element with respect to the package 10a until the direction D corresponds to the reference direction R. Subsequently, the applying element applies the opening device 12 to the package 10a.

(46) According to a fourth embodiment, the detecting unit 23 generates an alarm system for an operator.

(47) Owing to the sheet of packaging material and to the method according to the invention it is possible to improve the application of opening devices to packages.

(48) By detecting the reference marks 14, in fact, it is possible to check if the package is in the correct position before applying the opening device. In this way, it is possible to avoid production of defective packages, in which the opening device is applied in an incorrect position, and production of packages lacking the opening device at all.

(49) Since the first reference mark 14a and the second reference mark 14b define direction Dthe orientation of which is compared with the orientation of the reference direction Ra very simple and effective detection system is obtained.

(50) In addition, in case the receiving region has a different appearance with respect to a zone of the packaging material arranged outside of the receiving region and the reference marks are arranged in the receiving region, the reference marks may be detected very easily and precisely. In the image generated by the detecting unit, in fact, the reference marks clearly stand out from the background. This is particularly applicable in case the reference marks are placed in the border portion, the border portion is an unprinted area of the sheet of packaging material and the zone of the packaging material arranged outside of the receiving region, i.e. outside of the border portion, is a printed area.

(51) Clearly, changes may be made to the sheet of packaging material 1 and the method for producing containers described herein without, however, departing from the scope of protection as defined in the accompanying claims.