Organosilicon compound and method for producing same

Abstract

Provided are an organosilicon compound capable of improving the storage stability of a composition (curability after long-term storage); and a method for producing the same. The organosilicon compound has, in one molecule, at least one carboxylic acid ester group represented by the following general formula (1) and at least one hydrolyzable silyl group represented by the following general formula (2):
OC(O)CH.sub.2R.sub.1(1) wherein R.sup.1 represents a hydrogen atom or a methyl group;
SiR.sup.2.sub.3-nY.sub.n(2) wherein R.sup.2 represents a substituted or unsubstituted monovalent hydrocarbon group having 1 to 12 carbon atoms, Y represents a hydrolyzable group, and n represents an integer satisfying 1n3.

Claims

1. An organosilicon compound of formula (3)
Y.sub.nR.sup.2.sub.3-nSi(CH.sub.2).sub.pOR.sup.4[OC(O)CH.sub.2R.sup.1].sub.m(3) wherein n is 1, 2, or 3, p is a number of 2 to 4, m is a number of 2 to 6, Y is a hydrolyzable group, R.sup.2 is an unsubstituted monovalent hydrocarbon group having 1 to 12 carbon atoms, R.sup.4 is an m+1 valent hydrocarbon group having 1 to 12 carbon atoms, and R.sup.1 is a hydrogen atom or a methyl group, said organosilicon compound having, in one molecule, at least two carboxylic acid ester groups of formula (1) and at least one hydrolyzable silyl group of formula (2):
OC(O)CH.sub.2R.sup.1(1)
SiR.sup.2.sub.3-nY.sub.n(2) wherein R.sup.1, R.sup.2, n, and Y are as defined above.

2. The organosilicon compound according to claim 1, wherein R.sup.4 is a hydrocarbon group having 3 to 5 carbon atoms.

3. The organosilicon compound according to claim 1 wherein R.sup.1 is a hydrogen atom.

4. The organosilicon compound according to claim 1, wherein the organosilicon compound is an organosilane compound.

5. The organosilicon compound according to claim 4, wherein the organosilicon compound is an organosilane compound having, in one molecule, two or three carboxylic acid ester groups of formula (1) and one hydrolyzable silyl group of formula (2).

6. The organosilicon compound according to claim 1, wherein the organosilicon compound has any one of the following formulae (A) to (D): ##STR00003##

7. The organosilicon compound according to claim 1, wherein the organosilicon compound is a storage stabilizer for a room temperature-curable organopolysiloxane composition.

8. A method for producing the organosilicon compound as set forth in claim 1, comprising: subjecting a compound and an organosilicon compound to a hydrosilylation reaction under the presence of a platinum compound-containing catalyst, the compound being a compound with one hydroxyl group in a polyhydric alcohol having at least three hydroxyl groups in one molecule being esterified by an alkenyl group having 2 to 4 carbon atoms, and with all the other hydroxyl groups therein being carboxylic acid esterified; and the organosilicon compound by having the following formula (4)
HSiR.sup.2.sub.3-nY.sub.n(4) wherein R.sup.2 is a substituted or unsubstituted monovalent hydrocarbon group having 1 to 12 carbon atoms, Y is a hydrolyzable group, and n is an integer satisfying 1n3.

9. The method for producing the organosilicon compound according to claim 8, wherein the polyhydric alcohol is glycerin or pentaerythritol.

10. The method for producing the organosilicon compound according to claim 8, wherein being carboxylic acid esterified is being acetic acid esterified, and the carboxylic acid ester group of formula (1) is an acetate ester group.

11. The method for producing the organosilicon compound according to claim 8, wherein the organosilicon compound subjected to the hydrosilylation reaction is an organosilane compound.

12. The organosilicon compound according to claim 1, wherein R.sup.2 is a methyl group or an ethyl group.

13. The organosilicon compound according to claim 1, wherein the R.sup.4 groups are obtained by eliminating m+1 hydrogen atoms from a hydrocarbon selected from the group consisting of propane, n-butane, i-butane, t-butane, n-pentane, isopentane, and neopentane.

14. The organosilicon compound according to claim 1, wherein R.sup.1 is a methyl group.

Description

MODE FOR CARRYING OUT THE INVENTION

(1) The present invention is described in greater detail hereunder.

(2) The organosilicon compound of the present invention is an organosilicon compound such as an organosilane compound having, in one molecule, at least one carboxylic acid ester group represented by the following general formula (1) and at least one hydrolyzable silyl group represented by the following general formula (2).
OC(O)CH.sub.2R.sup.1(1)
(In the above formula, R.sup.1 represents a hydrogen atom or a methyl group.)
SiR.sup.2.sub.3-nY.sub.n(2)
(In the above formula, R.sup.2 represents a substituted or unsubstituted monovalent hydrocarbon group having 1 to 12 carbon atoms; Y represents a hydrolyzable group; and n represents an integer satisfying 1n3.)

(3) Here, in the above general formula (1), R.sup.1 represents a hydrogen atom or a methyl group (i.e. acetate ester group or propionate ester group as OC(O)CH.sub.2R.sup.1). Here, in order to achieve an adequate effect(s) with a small additive amount, a low-molecular weight substituent group is preferred, and a hydrogen atom is thus particularly preferred. That is, as the above carboxylic acid ester group, an acetate ester group is the most preferred.

(4) Next, in the above general formula (2), examples of the substituted or unsubstituted monovalent hydrocarbon group having 1 to 12 carbon atoms, as represented by R.sup.2, include alkyl groups such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a tert-butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group and a dodecyl group; cycloalkyl groups such as a cyclopentyl group and a cyclohexyl group; alkenyl groups such as a vinyl group, an allyl group, a propenyl group, an isopropenyl group, a butenyl group, a pentenyl group and a hexenyl group; aryl groups such as a phenyl group, a tolyl group, a xylyl group and -, -naphthyl group; aralkyl groups such as a benzyl group, 2-phenylethyl group and 3-phenylpropyl group; or groups prepared by substituting a part of or all the hydrogen atoms in any of these groups with, for example, a cyano group and/or halogen atoms such as F, Cl and Br, examples of such substituted groups being 3-chloropropyl group, 3,3,3-trifluoropropyl group and 2-cyanoethyl group. Among the above examples, preferred are alkyl groups such as a methyl group and an ethyl group, and particularly preferred is a methyl group.

(5) Further, in the above general formula (2), Y represents a hydrolyzable group, examples of which include alkoxy groups each having 1 to 4 carbon atoms, such as a methoxy group, an ethoxy group, a propoxy group, an isopropoxy group, a butoxy group, an isobutoxy group and a tert-butoxy group; alkoxyalkoxy groups each having 2 to 4 carbon atoms, such as a methoxyethoxy group, an ethoxyethoxy group and a methoxypropoxy group; acyloxy groups each having 2 to 8 carbon atoms, such as an acetoxy group, an octanoyloxy group and a benzoyloxy group; alkenyloxy groups each having 2 to 6 carbon atoms, such as a vinyloxy group, a propenyloxy group, an isopropenyloxy group and 1-ethyl-2-methylvinyloxy group; ketoxime groups each having 3 to 7 carbon atoms, such as a dimethylketoxime group, a methylethylketoxime group and a diethylketoxime group; amino groups each having 2 to 6 carbon atoms, such as a dimethylamino group, a diethylamino group, a butylamino group and a cyclohexylamino group; aminoxy groups each having 2 to 6 carbon atoms, such as a dimethylaminoxy group and a diethylaminoxy group; and amide groups each having 3 to 8 carbon atoms, such as N-methylacetamide group, N-ethylacetamide group and N-methylbenzamide group. Among these examples, alkoxy groups are more preferred; and lower alkoxy groups each having 1 to 2 carbon atoms, such as a methoxy group and an ethoxy group, are particularly preferred. n represents an integer satisfying 0n3 (i.e. 0, 1, 2 or 3), preferably an integer of 1 to 3, more preferably 2 or 3, and even more preferably 3.

(6) As a preferable example of the organosilicon compound of the present invention, there may be used an organosilicon compound represented by the following general formula (3).
Y.sub.nR.sup.2.sub.3-nSi(CH.sub.2).sub.pOR.sup.4[OC(O)CH.sub.2R.sup.1].sub.m(3)
(In the above formula, R.sup.4 represents an m+1 valent hydrocarbon group having 1 to 12 carbon atoms; R.sup.1, R.sup.2 and Y are defined as above; p represents a number of 2 to 4; m represents a number of 2 to 6; n is defined as above.)

(7) In the general formula (3), examples of the hydrocarbon group represented by R.sup.4 include groups obtained by eliminating m hydrogen atoms from any of the monovalent hydrocarbon groups represented by R.sup.2. Among such groups, hydrocarbon groups each having 3 to 5 carbon atoms are preferred. Specifically, preferred are groups obtained by eliminating m+1 hydrogen atoms from a hydrocarbon such as propane, n-butane, i-butane, t-butane, n-pentane, isopentane and neopentane.

(8) The organosilicon compound of the present invention can, for example, be produced by the following method.

(9) The organosilicon compound of the invention can be produced by subjecting a compound and an organosilicon compound to a hydrosilylation addition reaction under the presence of a platinum compound-containing catalyst.

(10) The compound subjected to such hydrosilylation addition reaction is a compound with one hydroxyl group in a polyhydric alcohol having at least three hydroxyl groups in one molecule being etherified by an alkenyl group having 2 to 4 carbon atoms e.g. allyl group, and with all the other hydroxyl groups therein being carboxylic acid esterified (e.g. tri-acetoxide of pentaerythritol monoallyl ether, and di-acetoxide of 3-allyloxy-1,2-propanediol).

(11) The organosilicon compound subjected to such hydrosilylation addition reaction is, for example, a hydrolyzable group-containing (organo) hydrogensilane represented by the following formula (4).
HSiR.sup.2.sub.3-nY.sub.n(4)
(In the above formula, R.sup.2 represents a substituted or unsubstituted monovalent hydrocarbon group having 1 to 12 carbon atoms; Y represents a hydrolyzable group; n represents an integer satisfying 1n3.)

(12) Further, the compound with one hydroxyl group in a polyhydric alcohol having at least three hydroxyl groups in one molecule being allyl-etherified, and with all the other hydroxyl groups therein being carboxylic acid esterified, may be obtained by acetoxylating, for example, 3-allyloxy-1,2-propanediol, or a pentaerythritol monoallyl ether synthesized in accordance with a synthesis route disclosed in JP-A-2013-35768.

(13) Preferable and specific examples of the organosilicon compound of the present invention include compounds (A) to (D) represented by the following structural formulae.

(14) ##STR00002##

WORKING EXAMPLE

(15) The present invention is described in detail hereunder with reference to working and comparative examples. However, the invention is not limited to the following working examples. Further, in the following examples, part refers to part by mass. Furthermore, a viscosity refers to a value measured by a rotary viscometer at 23 C.

Working Example 1

(16) Synthesis of Organosilicon Compound A

(17) Here, 40.4 g (0.2 mol) of di-acetoxide of 3-allyloxy-1,2-propanediol, 100 mL of toluene and 0.1 g of a toluene solution of a platinum-1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex (product name: PL-50T by Shin-Etsu Chemical Co., Ltd.) were put into a 500 mL separable flask equipped with a stirrer, a reflux condenser, a dropping funnel and a thermometer, followed by spending 30 min delivering thereinto by drops 25.6 g (0.2 mol) of trimethoxysilane at an inner temperature of 75 to 85 C. Later, stirring was performed at 80 C. for an hour. Further, by carrying out vacuum concentration, there was obtained 66.3 g (yield 98%) of the organosilicon compound represented by the above formula (A), as a yellow transparent liquid.

(18) In order to confirm the structure of the product obtained, .sup.1H-NMR spectrum measurement was performed.

(19) .sup.1H-NMR (CDCl.sub.3) 0.62 (t, 2H), 1.64 (m, 2H), 2.04 (s, 3H), 2.06 (s, 3H), 3.40 (m, 2H), 3.42 (m, 2H), 3.54 (s, 9H), 4.11-4.33 (m, 2H), 5.15 (m, 1H)

Working Example 2

(20) Synthesis of Organosilicon Compound B

(21) Here, 60.4 g (0.2 mol) of tri-acetoxide of pentaerythritol monoallyl ether, 100 mL of toluene and 0.1 g of the toluene solution of the platinum-1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex (product name: PL-50T by Shin-Etsu Chemical Co., Ltd.) were put into a 500 mL separable flask equipped with a stirrer, a reflux condenser, a dropping funnel and a thermometer, followed by spending 30 min delivering thereinto by drops 25.6 g (0.2 mol) of trimethoxysilane at an inner temperature of 75 to 85 C. Later, stirring was performed at 80 C. for an hour. Further, by carrying out vacuum concentration, there was obtained 83.1 g (yield 98%) of the organosilicon compound represented by the above formula (B), as a thin yellow transparent liquid.

(22) In order to confirm the structure of the product obtained, .sup.1H-NMR spectrum measurement was performed.

(23) .sup.1H-NMR (CDCl.sub.3) 0.58 (t, 2H), 1.59 (m, 2H), 2.00 (s, 9H), 3.32 (t, 2H), 3.36 (s, 2H), 3.52 (s, 9H), 4.08 (s, 6H)

Reference Example 1

(24) Here, homogenously mixed together were 100 parts of a dimethylpolysiloxane with both of its molecular chain ends being blocked by a hydroxyl group, and having a viscosity of 50,000 mPa.Math.s; 50 parts of a dimethylpolysiloxane with both of its molecular chain ends being blocked by a trimethylsilyl group, and having a viscosity of 100 mPa.Math.s; 100 parts of a synthetic calcium carbonate (HAKUENKA CCR by SHIRAISHI CALCIUM KAISHA, LTD.); and 100 parts of an untreated calcium carbonate (SUPER S by Maruo Calcium Co., Ltd.). Next, added to 100 parts of the dimethylpolysiloxane thus prepared were 9 parts of methyltrimethoxysilane; 6 parts of titanium diisopropoxybis (ethylacetoacetate); and 2 parts of the organosilicon compound A synthesized in working example 1, followed by uniformly mixing them under a moisture-blocked condition so as to obtain a one-component dealcoholization-type organopolysiloxane composition 1.

Reference Example 2

(25) A composition 2 was prepared in a manner similar to that of the reference example 1, except that 2 parts of the organosilicon compound B synthesized in working example 2 was added instead of 2 parts of the organosilicon compound A.

Comparative Reference Example 1

(26) A composition 3 was prepared in a manner similar to that of the reference example 1, except that 2 parts of triacetin as a conventional storage stabilizer was added instead of 2 parts of the organosilicon compound A.

Comparative Reference Example 2

(27) A composition 4 was prepared in a manner similar to that of the reference example 1, except that 2 parts of the organosilicon compound A was not added.

(28) Next, a physical property test, a shear adhesion test, and a storage stability test were performed on each composition prepared in reference examples 1 and 2; and comparative reference examples 1 and 2. The results of these tests are shown in Table 1.

(29) Physical Property

(30) Each composition prepared was pushed out into a polyethylene-made frame, followed by curing the same at 23 C., 50% RH for seven days so as to harden the same, thereby obtaining a sheet having a thickness of 2 mm. The physical properties of this sheet were measured in accordance with JIS K 6249.

(31) Shear Adhesion Test

(32) Each composition prepared and an adherend (polycarbonate resin, acrylic resin) having a width of 25 mm and a length of 100 mm were used. The composition was cured at 23 C., 50% RH for seven days so as to obtain a shear adhesion test specimen having an adhesion area of 2.5 cm.sup.2 and an adhesion thickness of 1 mm. A shear adhesion force thereof was then measured in accordance with JIS K 6249.

(33) Storage Stability

(34) Each composition was put into a polyethylene-made cartridge for sealing material (volume 330 mL), followed by sealing such cartridge with an inner plug. This cartridge was then stored in a drying machine at 70 C. for seven days, followed by taking it out of the drying machine, and measuring the physical properties thereof in a similar manner as above, as post-heating/storage physical properties.

(35) TABLE-US-00001 TABLE 1 Comparative Comparative Reference Reference reference reference example 1 example 2 example 1 example 2 Physical Hardness Duro.A 27 27 27 28 property Maximum point strength (MPa) 1.4 1.3 1.2 1.3 Breaking point elongation 780 650 690 600 percentage (%) Shear Polycarbonate resin (MPa) 1.0 1.0 0.2 0.8 adhesion Acrylic resin (MPa) 1.0 1.0 0.3 0.9 Storage Hardness Duro.A 28 24 28 Uncured stability Maximum point strength (MPa) 1.4 1.1 1.2 Breaking point elongation 660 680 650 percentage (%)

(36) According to the results shown in Table 1, it became clear that the compositions of reference examples 1 and 2 exhibited a favorable storage stability (curability after long-term storage) without impairing the adhesiveness of the cured products (silicone rubbers) thereof, as compared to the corresponding comparative reference examples 1 and 2.

(37) However, the present invention is not limited to the above working examples. The above embodiments are simply given as examples; and any embodiment shall be included in the technical scope of the invention, if the embodiment substantively has a structure identical to the technical idea described in the claims of the present invention and brings about the similar functions and effects.