Shade and wavelength converter for solid state luminaires
10544917 ยท 2020-01-28
Assignee
Inventors
- John O. Renn (Lake Forest Park, WA, US)
- Clare Joyce Robinson (Seattle, WA, US)
- William G. Reed (Seattle, WA, US)
Cpc classification
F21V1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V1/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Shades and/or reflectors for luminaires. The luminaires may be retrofitted with the shades and/or reflectors to selectively control the direction and/or spectrum of light emitted by the luminaires. In particular, the efficiency and/or color contrast of a luminaire may be improved by using wavelength shifting material, such as a phosphor, to absorb less desired wavelengths and transmit more desired wavelengths. The shade may provide a transmissive filter which reflects desired wavelengths such as red and green, while passing less desired wavelengths (e.g., blue) toward the wavelength shifting material which emits such as light of more desirable wavelengths.
Claims
1. A shade assembly to control an illumination pattern of a luminaire, the shade assembly comprising: a primary shade comprising a sheet of material having inner and outer arcuate edges concentric about a central axis, the inner and outer arcuate edges extending between first and second ends of the sheet, the sheet bendable by a user to overlap portions of the sheet adjacent the first and second ends to form the sheet into the shape of a truncated cone with at least a portion of the inner edge fitting around a neck portion of the luminaire disposed at least one of above or below at least one light source of the luminaire, the sheet of material comprises at least one reflective surface; a fastener which selectively maintains the sheet in the shape of the truncated cone around the neck portion of the luminaire; and a secondary shade that is selectively attachable to the primary shade.
2. The shade assembly of claim 1 wherein the sheet of material of the primary shade comprises a sheet of microcellular formed polyethylene terephthalate (MCPET).
3. The shade assembly of claim 1 wherein the secondary shade comprises a sheet of material which, when attached to the shade, extends from at least a portion of the outer arcuate edge of the primary shade toward the at least one light source of the luminaire.
4. The shade assembly of claim 3 wherein the secondary shade extends from at least 25 percent of the outer arcuate edge of the primary shade.
5. The shade assembly of claim 3 wherein the secondary shade extends from at least 50 percent of the outer arcuate edge of the primary shade.
6. The shade assembly of claim 1 wherein the secondary shade is at least one of optically transparent or optically translucent.
7. The shade assembly of claim 6 wherein the secondary shade is formed of or coated with an optical filter material which transmits light incident on the secondary shade having a wavelength in a first set of wavelengths and one of reflects or absorbs light incident on the secondary shade having a wavelength in a second set of wavelengths.
8. The shade assembly of claim 7 wherein the secondary shade is formed of or coated with an optical filter material which one of reflects or absorbs light incident on the secondary shade having a wavelength below 480 nanometers.
9. The shade assembly of claim 7 wherein at least one surface of the secondary shade includes a dielectric coating disposed thereon.
10. The shade assembly of claim 1 wherein the secondary shade comprises a wavelength shifter portion which receives light from the at least one light source of the luminaire on a first surface of the secondary shade and in response emits light at a shifted wavelength on a second surface of the secondary shade, the second surface of the secondary shade opposite the first surface of the secondary shade.
11. The shade assembly of claim 10 wherein the wavelength shifter portion of the secondary shade emits light at wavelengths above 480 nanometers.
12. The shade assembly of claim 10 wherein the wavelength shifter portion of the secondary shade comprises the sheet loaded with phosphor.
13. The shade assembly of claim 10 wherein the wavelength shifter portion of the secondary shade comprises the secondary shade loaded with a europium doped strontium-barium silicate phosphor.
14. The shade assembly of claim 10 wherein the wavelength shifter portion of the secondary shade comprises a coating of quantum dots disposed on at least one surface of the secondary shade.
15. The shade assembly of claim 1 wherein at least one surface of the secondary shade comprises a reflective surface.
16. The shade assembly of claim 1 wherein the secondary shade comprises a sheet of microcellular formed polyethylene terephthalate (MCPET).
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) In the drawings, identical reference numbers identify similar elements or acts. The sizes and relative positions of elements in the drawings are not necessarily drawn to scale. For example, the shapes of various elements and angles are not necessarily drawn to scale, and some of these elements may be arbitrarily enlarged and positioned to improve drawing legibility. Further, the particular shapes of the elements as drawn, are not necessarily intended to convey any information regarding the actual shape of the particular elements, and may have been solely selected for ease of recognition in the drawings.
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DETAILED DESCRIPTION
(23) In the following description, certain specific details are set forth in order to provide a thorough understanding of various disclosed implementations. However, one skilled in the relevant art will recognize that implementations may be practiced without one or more of these specific details, or with other methods, components, materials, etc. In other instances, well-known structures associated with computer systems, server computers, and/or communications networks have not been shown or described in detail to avoid unnecessarily obscuring descriptions of the implementations.
(24) Unless the context requires otherwise, throughout the specification and claims that follow, the word comprising is synonymous with including, and is inclusive or open-ended (i.e., does not exclude additional, unrecited elements or method acts).
(25) Reference throughout this specification to one implementation or an implementation means that a particular feature, structure or characteristic described in connection with the implementation is included in at least one implementation. Thus, the appearances of the phrases in one implementation or in an implementation in various places throughout this specification are not necessarily all referring to the same implementation. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more implementations.
(26) As used in this specification and the appended claims, the singular forms a, an, and the include plural referents unless the context clearly dictates otherwise. It should also be noted that the term or is generally employed in its sense including and/or unless the context clearly dictates otherwise.
(27) The headings and Abstract of the Disclosure provided herein are for convenience only and do not interpret the scope or meaning of the implementations.
(28) Described herein are apparatus and method for minimizing or eliminating undesirable light while enhancing desirable light of solid state lighting sources without causing significant losses in energy and light output. In particular, one or more implementations of the present disclosure provide systems to control the light distribution and color temperature of solid state luminaires to avoid light trespass or complaints of high color temperature light being present in certain areas, such as pedestrian or residential areas. Solid state light emitters, such as LEDs, may contain wavelengths of light which are suitable for roadways but are undesirable for other areas (e.g., residences, sidewalks). For example, a luminaire that emits light in wide angles may be suitable for illuminating a side of the luminaire which faces a street or roadway, referred to herein as street side or SS, but may not be desirable for a side of the luminaire which faces a residence, referred to herein as a house side or HS of the luminaire.
(29) At least one implementation of the present disclosure provides an adjustable reflector, shade, filter or wavelength shifter, referred to generally herein as a shade, which modifies the light projected onto one area, or wavelength shifts or converts shorter wavelengths of light to longer, more desirable, wavelengths in one or more directions from the luminaire source. At least one implementation of the present disclosure provides an adjustable shade which is selectively attachable to a solid-state retrofit luminaire, such as the solid-state luminaire shown in
(30) One or more of the implementations of the shades discussed herein are particularly well-suited for use with luminaires which may be replacements for conventional gas discharge lamps. The luminaires may have a form factor that is sized and shaped to fit within a cylindrical envelope similar to such conventional gas discharge lamps. The luminaires may also have a same or similar light center length and may generate light with an intensity and/or a distribution that is substantially similar to that of conventional gas discharge lamps. Accordingly, the luminaires may serve as drop-in replacements for conventional gas discharge lamps with little to no appreciable difference in lighting characteristics.
(31) As an example, implementations described herein provide shades for solid-state luminaires having a plurality of solid-state light emitters (e.g., LEDs) arranged to produce light at a location substantially consistent with the burn center or light center length of conventional gas discharge lamps. Optical reflectors, lenses and the physical configuration of the solid-state luminaires described herein may direct light in a manner that is nearly identical or very similar to the conventional gas discharge lamps that the luminaires replace, so that the luminaires provide a light distribution expected from the replaced lamps.
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(33) The lens 30 may be placed around a plurality of solid-state light emitters 42 (e.g., LEDs) to protect them from moisture or other physical damage, and to diffuse light generated by the light emitters 42 so that the light has a pleasing appearance and is similar in appearance to light emanating from a gas discharge lamp. The lens 30 may comprise refractive or diffractive properties which may be used to produce a desired light pattern.
(34) The base housing portion 22 and the head housing portions 24 may be shell structures that include one or more internal cavities for receiving other components of the lighting device 10. The base housing portion 22 and the head housing portions 24 may by cup-like structures. When assembled, the base housing portion 22, the head housing portions 24 and the lens 30 may form a vessel to carry functional components of the lighting device 10. The housing 20 may further include a threaded base 21 to physically and electrically couple the luminaire 10 to a lighting fixture. In other instances, the threaded base 21 may physically couple the lighting device 10 to a lighting fixture and a separate or distinct interconnect device may be provided to electrically couple the luminaire 10 to a power source (e.g., AC mains power). The interconnect device may be, for example, a wiring harness having a plurality of discrete wires (i.e., a pig tail) or a plurality of electrical connectors, such as, for example, twist-lock pin connectors such as GU series connectors. The housing portions may be made from a white or other highly reflective material.
(35) The plurality of solid-state light emitters 42 (e.g., LEDs) may be carried by a circuit board 40 and arranged to generate light to pass through the lens 30 during operation. The solid-state light emitters 42 may each have a respective principal axis of emission, which typically extends perpendicularly from an outer surface of the solid-state light emitters 42. The solid-state light emitters 42 may be arrayed about a central or longitudinal axis, with their respective principal axes of emission extending radially outward from the central or longitudinal axis, for example in a 360 degree pattern.
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(37) The shade 50 includes a sheet 52 of material which has an inner arcuate edge 54 and an outer arcuate edge 56 concentric about a central axis 58. The inner arcuate edge 54 and the outer arcuate edge 56 each extend between a first end 60 and a second end 62 of the sheet 52. As an example, the sheet 52 may be laser or die cut from a suitable flat material, as discussed further below.
(38) As shown in
(39) To maintain the shade 50 in the shape of a truncated cone attached to the luminaire 10, the shade includes a fastener 68 which includes a first fastener 70 fixedly coupled to the sheet 52 proximate the first end 60 thereof and a second fastener 72 fixedly coupled to the sheet proximate the second end 62 thereof. During installation, a user may selectively engage the first fastener 70 with the second fastener 72 to selectively maintain the sheet 52 in the shape of the truncated cone around the first neck portion 27 of the luminaire 10. The fastener 68 may include a blind rivet fastener, a tab and slot fastener, an adhesive, a hook and loop fastener, or other suitable fastener. In other implementations the first and second ends 60 and 62 of the sheet 52 may be permanently fastened together using a suitable process (e.g., thermal welding, ultrasonic welding, adhesive bonding). The sheet 52 of the shade 50 may also include secondary shade attachment portions or fasteners 75 (e.g., slots, tabs, hook and loop, adhesive, snaps) which may be used to selectively attach a secondary shade to the shade 50, as discussed further below with reference to
(40) In some implementations, the shade 50 may be fabricated from a highly reflective material (e.g., 99 percent diffusing reflectivity), such as microcellular formed polyethylene terephthalate (MCPET). In some implementations, at least one surface of the shade may be formed of or coated with a highly reflective material.
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(42) It should be appreciated that other installation configurations for the shade 50 (or other shades discussed herein) may be used. For example, the shade 50 may be disposed in any of the configurations shown in
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(44) In some implementations, at least a portion of the shade 50 may be formed from a material which is substantially transparent (e.g., translucent, transparent) and is formed of or coated with an optical filter material which absorbs undesirable wavelengths of light (e.g., 440-480 nm wavelengths, 400-490 nm wavelengths). The remaining light therefore has a lower and more desirable color temperature.
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(46) In some implementations, at least a portion of the shade 50 may be formed from a material which is substantially transparent and is coated with an optical filter material which reflects undesirable wavelengths of light (e.g., 440-480 nm wavelengths, 400-490 nm wavelengths). As another example, at least a portion of the shade 50 may be coated with a dichroic coating or dielectric material, such as a dichroic film on a high-temperature Mylar sheet.
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(48) In at least one implementation, at least a portion of the shade 50 may be substantially transparent and may incorporate a phosphor (e.g., a europium doped strontium-barium silicate phosphor, such as P/N O5446 available from Intematix Corporation) which operates as a wavelength shifter or converter to convert shorter wavelengths (e.g., 440-480 nm wavelengths, 400-490 nm wavelengths) into longer, more desirable wavelengths. In at least one implementation, at least a portion of the shade 50 may be substantially transparent and coated with quantum dots which convert the shorter wavelengths (e.g., 440-480 nm wavelengths) into longer, more desirable wavelengths. The coating of quantum dots may be a coating available from Quantum Materials Corporation, San Marcos, Tex., for example. The longer wavelength light may be projected onto the residential area (house side) in addition to some part of the original higher color temperature light, thereby lowering the color temperature of the light on the house side (HS) while retaining higher color temperature light on the street side (SS).
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(50) Returning to
(51) When the shade 50 of
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(57) The secondary shade 170 may be formed of or coated with any of the materials discussed above so that the secondary shade provides desired reflective, absorptive, filtering and/or wavelength shifting properties for a particular application. For example, the secondary shade 170 may be formed of or coated with a highly reflective material (e.g., MCPET) which causes light emitted from the LEDs 42 (
(58) The secondary shade 170 may be sized and dimensioned extend around various portions of the shade 150, depending on the particular application. For example, the secondary shade may be sized and dimensioned to span an arc which comprises 25 percent (e.g., 90 degrees), 27 percent (e.g., 100 degrees), 50 percent (e.g., 180 degrees), etc., of the shade 150, dependent on the particular area where the light is intended to be modified (e.g., reflected, filtered).
(59) Various implementations of the secondary shade 170 may be sized and dimensioned to selectively of fixedly couple to any of the shades discussed herein when the shades are installed in various configurations. Generally, the secondary shade 170 extends from a primary shade to which the secondary shade is attached in a direction which is toward the lens 30 of the luminaire 10, as shown in
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(63) As one of skill in the art will recognize, the optical elements discussed herein (e.g., reflectors, absorbers, filters, wavelength shifters) may not have precise cut off values. Thus, the terms substantially and approximately are used herein to denote the inherent impreciseness of such optical elements. Generally, any optical element that is at least 80% effective within 25% of the denominated value will suffice, although in some implementations even lower efficiencies and wider ranges may be suitable.
(64) Suitable semiconductor materials (i.e., phosphors) may include: gallium arsenide (GaAs), aluminum gallium arsenide (AlGaAs), gallium arsenide phosphide (GaAsP), gallium arsenide indium phosphide (GaAsInP), gallium (III) phosphide (GaP), aluminum gallium indium phosphide (AlGaInP), indium gallium nitride (InGaN)/gallium (III) nitride (GaN), aluminum gallium phosphide (AlGaP), zinc selenide (ZnSe), and/or a europium doped strontium-barium silicate phosphor. The selection of particular materials may be governed by the desired wavelength of the output.
(65) The foregoing detailed description has set forth various implementations of the devices and/or processes via the use of block diagrams, schematics, and examples. Insofar as such block diagrams, schematics, and examples contain one or more functions and/or operations, it will be understood by those skilled in the art that each function and/or operation within such block diagrams, flowcharts, or examples can be implemented, individually and/or collectively, by a wide range of materials.
(66) The various implementations described above can be combined to provide further implementations. To the extent that they are not inconsistent with the specific teachings and definitions herein, all of the U.S. patents, U.S. patent application publications, U.S. patent applications, foreign patents, foreign patent applications and non-patent publications referred to in this specification and/or listed in the Application Data Sheet, including but not limited to U.S. Provisional Patent Application No. 61/052,924, filed May 13, 2008; U.S. Pat. No. 8,926,138, issued Jan. 6, 2015; PCT Publication No. WO2009/140141, published Nov. 19, 2009; U.S. Provisional Patent Application No. 61/051,619, filed May 8, 2008; U.S. Pat. No. 8,118,456, issued Feb. 21, 2012; PCT Publication No. WO2009/137696, published Nov. 12, 2009; U.S. Provisional Patent Application No. 61/088,651, filed Aug. 13, 2008; U.S. Pat. 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(67) Aspects of the implementations can be modified, if necessary, to employ systems, circuits and concepts of the various patents, applications and publications to provide yet further implementations.
(68) These and other changes can be made to the implementations in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific implementations disclosed in the specification and the claims, but should be construed to include all possible implementations along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.