ANIMAL HIDE DEHAIRING METHODS
20200024675 ยท 2020-01-23
Inventors
Cpc classification
International classification
Abstract
Methods for preparing an animal hide for chrome tanning are provided. In particular, one or more embodiments include treating the hide with a first enzyme, a second enzyme, and a polysulfide. This treatment facilitates improved removal of hair from the hide. Furthermore, one or more embodiments include various combinations of treating the hide with a third enzyme, a liming agent, a pH-modifying agent, one or more sulfides, and one or more soaking agents. In addition, one or more embodiments include sanitizing the hide and liming the hide to further facilitate the processing of the animal hide into leather.
Claims
1. A method for preparing an animal hide for chrome tanning, the method comprising the steps of: depositing the hide into a treatment container; depositing a glycosylase enzyme into the treatment container; agitating the treatment container for a first duration after the steps of depositing the hide and the glycosylase enzyme; depositing a first peptidase enzyme into the treatment container after the step of agitating for the first duration; agitating the treatment container for a second duration after the step of depositing the first peptidase enzyme; depositing a polysulfide into the treatment container after the step of agitating for the second duration; and agitating the treatment container for a third duration after the step of depositing the polysulfide.
2. The method as recited in claim 1, further comprising the step of: depositing a first soaking agent into the treatment container before the step of agitating for the first duration; and wherein the step of agitating for the first duration comprises the step of mixing the hide, the glycosylase enzyme, and the first soaking agent.
3. The method as recited in claim 1, further comprising the step of: depositing a second peptidase enzyme into the treatment container before the step of agitating for the second duration; and wherein the step of agitating for the second duration comprises the step of mixing the hide, the first peptidase enzyme, and the second peptidase enzyme.
4. The method as recited in claim 1, further comprising, before the step of depositing the glycosylase enzyme, the steps of depositing the glycosylase enzyme, the steps of: depositing a detergent into the treatment container; depositing a pesticide into the treatment container; and agitating the treatment container for a fourth duration after the steps of depositing the detergent and the pesticide.
5. The method as recited in claim 1, further comprising, after the step of agitating for the third duration, the steps of: depositing a first sulfide into the treatment container; depositing a second sulfide into the treatment container; depositing a first soaking agent into the treatment container; and agitating the treatment container for a fifth duration after the steps of depositing the first sulfide, the second sulfide, and the first soaking agent.
6. The method as recited in claim 1, wherein: the step of treating with the first enzyme comprises the steps of: contacting the hide with the first enzyme; and contacting the hide with a pH-modifying agent; the step of treating with the second enzyme comprises the steps of: contacting the hide with the second enzyme; and contacting the hide with a sulfide; and the step of treating with the polysulfide comprises the steps of: contacting the hide with the polysulfide; and contacting the hide with a soaking agent.
7. The method as recited in claim 6, wherein: the first enzyme comprises glycosylase; and the second enzyme comprises peptidase.
8. The method as recited in claim 7, wherein: the pH-modifying agent comprises soda ash; and the sulfide comprises sodium hydrosulfide.
9. The method as recited in claim 6, wherein: the first enzyme comprises esterase; and the second enzyme comprises peptidase.
10. The method as recited in claim 9, wherein: the pH-modifying agent comprises soda ash; and the sulfide comprises sodium hydrosulfide.
11. The method as recited in claim 6, wherein the step of treating with the second enzyme comprises the step of contacting the hide with a third enzyme different from the second enzyme.
12. A method for preparing an animal hide for chrome tanning, the method comprising the steps of: depositing the hide into a treatment container; depositing an esterase enzyme into the treatment container; agitating the treatment container for a first duration after the steps of depositing the hide and the esterase enzyme; depositing a polysulfide into the treatment container after the step of agitating for the first duration; agitating the treatment container for a second duration after the step of depositing the polysulfide; depositing a peptidase enzyme into the treatment container after the step of agitating for the second duration; and agitating the treatment container for a third duration after the step of depositing the peptidase enzyme.
13. The method as recited in claim 12, further comprising the step of: depositing a pH-modifying agent into the treatment container before the step of agitating for the first duration; and wherein the step of agitating for the first duration comprises the step of mixing the hide, the esterase enzyme, and the pH-modifying agent.
14. The method as recited in claim 12, further comprising the step of: depositing a soaking agent into the treatment container before the step of agitating for the second duration; and wherein the step of agitating for the second duration comprises the step of mixing the hide, the polysulfide, and the soaking agent.
15. The method as recited in claim 12, further comprising the step of: depositing a sulfide into the treatment container before the step of agitating for the third duration; and wherein the step of agitating for the third duration comprises the step of mixing the hide, the peptidase enzyme, and the sulfide.
16. The method as recited in claim 12, further comprising, before the step of depositing the esterase enzyme, the steps of: depositing a pH-modifying agent into the treatment container; depositing a pesticide into the treatment container; and agitating the treatment container for a fourth duration after the steps of depositing the pH-modifying agent and the pesticide.
17. The method as recited in claim 12, further comprising, before the step of depositing the peptidase enzyme, the steps of: depositing a liming agent into the treatment container after the step of agitating for the second duration; and agitating the treatment container for a fifth duration after the step of depositing the first liming agent.
18. A method for preparing an animal hide for chrome tanning, the method comprising the steps of: treating the hide with a first enzyme, wherein the step of treating with the first enzyme comprises the steps of: contacting the hide with the first enzyme; contacting the hide with a pH-modifying agent; and mixing the hide, the first enzyme, and the pH-modifying agent; treating the hide with a second enzyme after the step of treating with the first enzyme, wherein the step of treating with the second enzyme comprises the steps of: contacting the hide with the second enzyme; contacting the hide with a third enzyme; mixing the hide, the second enzyme, and the third enzyme; and treating the hide with a polysulfide after the step of treating with the first enzyme, wherein the step of treating with the polysulfide comprises the steps of: contacting the hide with the polysulfide; contacting the hide with a soaking agent; and mixing the hide, the polysulfide, and the soaking agent.
19. The method as recited in claim 18, wherein: the first enzyme comprises alphaamylase; the second enzyme comprises glutamyl endopeptidase; the third enzyme comprises serine endopeptidase; and the polysulfide comprises sodium polysulfide.
20. The method as recited in claim 18, wherein: the first enzyme comprises carboxyl esterase; the pH-modifying agent comprises soda ash; the second enzyme comprises peptidase; and the polysulfide comprises thioglycolic acid sodium salt.
21. The method as recited in claim 18, further comprising the step of sanitizing the hide before the step of treating with the first enzyme.
22. The method as recited in claim 18, further comprising the step of liming the hide after the steps of treating with the second enzyme and treating with the polysulfide
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to describe the manner in which the above recited and other advantages and features can be obtained, a more particular description will be rendered by reference to specific embodiments thereof that are illustrated in the appended drawings. It should be noted that the figures are not drawn to scale, and that elements of similar structure or function are generally represented by like reference numerals for illustrative purposes throughout the figures. Understanding that these drawings depict only typical embodiments and are not therefore to be considered to be limiting, such embodiments will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION
[0023] Embodiments of the present invention improve the preparation of an animal hide for chrome tanning. In particular, embodiments of the present invention facilitate the removal of hair and other non-leather forming substances from an animal hide by treating the hide with a first enzyme, a second enzyme, and a polysulfide. For example, a hide is prepared for chrome tanning by first treating the hide with a first enzyme, followed by treating the hide with a second enzyme, which is then followed by treating the hide with a polysulfide. As another example, a hide is prepared for chrome tanning by first treating the hide with a first enzyme, followed by treating the hide with a polysulfide, which is then followed by treating the hide with a second enzyme.
[0024]
[0025] As illustrated by
[0026] Hide supply system 110 in
[0027]
[0028]
[0029] Fleshing system 206 receives the hide from liming system 204 by way of a conveyor system. Fleshing system 206 performs a fleshing process on the hide, which removes excess flesh, hair, and other material from the hide. Following the fleshing process, fleshing system 206 provides the hide to a conveyor system that transports the hide to chroming system 208. Chroming system 208 receives the hide from fleshing system 206 by way of a conveyor system. Then chroming system 208 performs a chroming process on the hide according to one or more chroming recipes. Chroming system 208 then provides the hide to grading and packing system 106, for example, by using another conveyor system.
[0030] As also shown in
[0031]
[0032] As
[0033] Moreover, it is important to appreciate that the hair and skin of animals varies throughout the year. In some instances, the hair and skin varies due to the changing seasons and associated weather conditions. In other instances, the hair and skin varies due to the diet of the animals. Accordingly, the hair, including hair shaft 302 and hair root 304, as well as skin 306 and support structure 308 of
[0034] In addition to
[0035]
[0036] As used herein, an enzyme includes but is not limited to hydrolase enzymes, such as glycosylases, peptidases, esterases, as well as particular enzymes, such as alpha-amylase, serine endopeptidase, glutamyl endopeptidase, and carboxyl esterase. Moreover, as used herein a polysulfide includes but is not limited to sodium polysulfide, for example as contained in Busperse 7737 by Buckman Laboratories, Inc., and thioglycolic acid sodium salt, for example as contained in Erhavit FA by TFL USA/Canada, Inc. As used herein, a sulfide includes but is not limited to sodium hydrosulfide and any polysulfide. As used herein, a soaking agent means any degreaser, surfactant, emulsifier, penetrator, dispersant, or scud loosening agent, including but not limited to Bemanol DG by Stahl Holdings BV, Busperse 47 by Buckman Laboratories, Inc., and Borron TF355 by TFL USA/Canada, Inc. Also as used herein, a pH-modifying agent means any material that can be used to either raise or lower a pH, including but not limited to soda ash, otherwise known as sodium carbonate. As used herein, a liming agent means lime, also known as milk of lime or diluted calcium hydroxide.
[0037] As illustrated by
[0038]
[0039] As further illustrated by
[0040] Moreover, step 406 of treating the hide with the polysulfide can occur after step 404 of treating the hide with the second enzyme. More specifically, in one or more embodiments step 402 is performed before step 404, which is likewise performed before step 406. In one or more alternative embodiments, step 406 can occur before step 404 of treating the hide with the second enzyme. Step 402 can be performed before step 406, which is performed before step 404.
[0041] Additionally, method 400 includes a step of contacting the hide with a pH-modifying agent. Further, method 400 also includes a step of contacting the hide with a first soaking agent. Method 400 also includes a step of contacting a hide with a second soaking agent. Moreover, method 400 includes a step of mixing the hide, the pH-modifying agent, the first soaking agent, and the second soaking agent. More specifically, in one or more embodiments of the present invention, the steps of contacting the hide with the pH-modifying agent, the first soaking agent, and the second soaking agent and mixing the hide with the pH-modifying agent, the first soaking agent, the second soaking agent can occur after step 404 and before step 406.
[0042] Furthermore, method 400 includes a step of contacting the hide with a third soaking agent. For example, the step of contacting the hide with the third soaking agent can occur after step 402 and before step 406. In addition, method 400 includes a step of mixing the hide and the third soaking agent. Moreover, method 400 includes a step of contacting the hide with a liming agent. As an example, the step of contacting the hide with the liming agent can occur after step 406 and before step 404. In addition, method 400 includes a step of mixing the hide and the liming agent.
[0043] With further reference to
[0044] Additionally, one or more embodiments of method 400 includes a step of sanitizing the hide before step 402. More specifically, sanitizing the hide includes contacting the hide with one or more of a detergent, a pesticide, and a pH-modifying agent. Moreover, one or more embodiments of method 400 includes a step of liming the hide after step 406. In particular, liming the hide includes the step of contacting the hide with a liming agent. Additionally, liming the hide includes the step of contacting the hide with one or more of a sulfide, sodium sulfide, and a soaking agent. Still further liming the hide includes the one or more steps of contacting the hide with a liming agent and agitating the hide and the liming agent. Also, one or more embodiments of method 400 includes a step of rinsing the hide after step 406 and after the step of liming the hide is complete. As an example, the step of rinsing the hide includes one or more steps of contacting the hide with water.
[0045]
[0046] Additionally, the method 500 includes a step 504 of sanitizing the hide. More specifically, the step 504 of sanitizing the hide includes treating the hide with one or more of a detergent, a pesticide, and/or a pH-modifying agent. As one can appreciate, the step 504 of sanitizing the hide can be performed within the treatment container. Alternatively, the step 504 of sanitizing the hide can be performed before the hide is deposited into the treatment container by step 502.
[0047] Furthermore, the method 500 includes a step 506 of depositing a first enzyme into the treatment container. More specifically, in one or more embodiments step 506 includes depositing a glycosylase enzyme into the treatment container. Even more specifically, in one or more embodiments step 506 includes depositing an alpha-amylase enzyme into the treatment container.
[0048]
[0049] Following step 508, method 500 includes a step 510 of depositing a second enzyme into the treatment container. In particular, in one or more embodiments step 510 includes depositing a first peptidase enzyme into the treatment container after step 508. Even more specifically, step 510 includes depositing a glutamyl endopeptidase enzyme into the treatment container.
[0050] As also shown by
[0051]
[0052] As shown by
[0053] Moreover, the method 500 includes a step 518 of liming the hide. More specifically, the step 518 of liming the hide includes treating the hide with one or more of a first sulfide, a second sulfide, and/or a first soaking agent after step 516. Step 518 includes treating the hide with a liming agent on one or more occasions after step 516.
[0054] Furthermore, method 500 can further include a step of depositing a first soaking agent into the treatment container before step 508. Accordingly, in one or more embodiments step 508 includes mixing the hide, the first enzyme, and the first soaking agent. More specifically, in one or more embodiments step 508 includes mixing the hide, the glycosylase enzyme, and the first soaking agent. Even more particularly, in one or more embodiments step 508 includes mixing the hide, the alpha-amylase enzyme, and the first soaking agent.
[0055] Additionally, method 500 includes a step of depositing a third enzyme (e.g., a second peptidase enzyme, such as serine endopeptidase) into the treatment container before step 512. Thus, in some embodiments step 512 includes mixing the hide, the second enzyme, and the third enzyme. More particularly, in some embodiments step 512 includes mixing the hide, the first peptidase enzyme, and the second peptidase enzyme. Even more particularly, in one or more embodiments step 512 includes mixing the hide, the glutamyl endopeptidase enzyme, and the serine endopeptidase enzyme.
[0056] Method 500 includes step 504, which can further include depositing a detergent and a pesticide into the treatment container and agitating the treatment container for a fourth duration before step 506, wherein the detergent, the pesticide, and the hide are mixed together. In some embodiments, the fourth duration is in the range of 10 to 30 minutes. In other embodiments, the fourth duration is preferably 30 minutes.
[0057] Method 500 also includes step 518, which can further include, after step 516, depositing a first sulfide, a second sulfide, and a first soaking agent into the treatment container and agitating the treatment container for a fifth duration, wherein the first sulfide, the second sulfide, the first soaking agent, and the hide are mixed together. In some embodiments, the fifth duration is in the range of 30 to 90 minutes. In other embodiments, the fifth duration is preferably 60 minutes.
[0058]
[0059] Furthermore, the method 600 includes a step 606 of depositing a first enzyme into a treatment container. More specifically, in one or more embodiments step 606 includes depositing an esterase enzyme into the treatment container. Even more specifically, in one or more embodiments step 606 includes depositing a carboxyl esterase into the treatment container.
[0060]
[0061] After step 608, method 600 includes a step 610 of depositing a polysulfide into the treatment container. In particular, in one or more embodiments step 610 includes depositing a thioglycolic acid sodium salt into the treatment container after step 608. Even more specifically, step 610 includes depositing a thioglycolic acid sodium salt and a sodium hydroxide into the treatment container after step 608.
[0062] As also shown by
[0063]
[0064] As also shown by
[0065] Moreover, the method 600 includes a step 618 of liming the hide. More specifically, the step 618 of liming the hide includes treating the hide with a liming agent after step 612 and before step 614. Step 618 includes treating the hide with a liming agent on one or more occasions after step 616.
[0066] Furthermore, method 600 includes a step of depositing a pH-modifying agent into the treatment container before step 608. Accordingly, in one or more embodiments step 608 includes mixing the hide, the first enzyme, and the pH-modifying agent. More specifically, in one or more embodiments step 608 includes mixing the hide, the esterase enzyme, and the pH-modifying agent. Even more particularly, in one or more embodiments step 608 includes mixing the hide, the carboxyl esterase enzyme, and soda ash.
[0067] In addition, method 600 includes a step of depositing a soaking agent into the treatment container before step 612. Thus, in some embodiments step 612 includes mixing the hide, the polysulfide, and the soaking agent. More particularly, in some embodiments step 612 includes mixing the hide, a thioglycolic acid sodium salt, and the soaking agent. In other embodiments, step 612 includes mixing the hide, a sodium hydroxide, and the soaking agent.
[0068] Furthermore, method 600 includes a step of depositing a sulfide into the treatment container before step 616. Accordingly, in some embodiments step 616 includes mixing the hide, the second enzyme, and the sulfide. More specifically, in some embodiments step 616 includes mixing the hide, a proteolytic enzyme, and the sulfide. Even more specifically, in some embodiments step 616 includes mixing the hide, a peptidase enzyme, and sodium hydrosulfide.
[0069] Method 600 includes step 604, which can further include depositing a pH-modifying agent and a pesticide into the treatment container and agitating the treatment container for a fourth duration before step 606, wherein the pH-modifying agent, the pesticide, and the hide are mixed together. In some embodiments, the fourth duration is in the range of 14 to 28 minutes. In other embodiments, the fourth duration is preferably 21 minutes.
[0070] Method 600 also includes step 618, which can further include, after step 612 and before step 614, depositing a liming agent into the treatment container and agitating the treatment container for a fifth duration, wherein the liming agent, and the hide are mixed together. In some embodiments, the fifth duration is in the range of 5 to 15 minutes. In other embodiments, the fifth duration is preferably 10 minutes.
[0071] In the foregoing specification, various embodiments have been described with reference to specific exemplary embodiments thereof. Various embodiments and aspects are described with reference to details discussed herein, and the accompanying drawings illustrate the various embodiments. The description above and drawings are illustrative and are not to be construed as limiting. Numerous specific details are described to provide a thorough understanding of various embodiments.
[0072] One or more embodiments of the present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments of the present invention are to be considered in all respects only as illustrative and not restrictive. For example, the methods described herein may be performed with less or more steps or the steps may be performed in differing orders. Additionally, the steps described herein may be repeated or performed in parallel with one another or in parallel with different instances of the same or similar steps. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope.