Apparatus for applying noise-reducing elements to a tyre for vehicle wheels
11701850 · 2023-07-18
Assignee
Inventors
- Ivan Gildo Boscaino (Milan, IT)
- Gianni Mancini (Milan, IT)
- Cristiano Puppi (Milan, IT)
- Erika Vaniglia (Milan, IT)
Cpc classification
B60C19/002
PERFORMING OPERATIONS; TRANSPORTING
B29D30/0061
PERFORMING OPERATIONS; TRANSPORTING
B29D30/0681
PERFORMING OPERATIONS; TRANSPORTING
B29D2030/0027
PERFORMING OPERATIONS; TRANSPORTING
G01M17/027
PHYSICS
International classification
B32B41/00
PERFORMING OPERATIONS; TRANSPORTING
B29D30/06
PERFORMING OPERATIONS; TRANSPORTING
B60C19/00
PERFORMING OPERATIONS; TRANSPORTING
G01B11/00
PHYSICS
Abstract
Apparatus for applying noise-reducing elements to a tyre for vehicle wheels that has a radially inner surface with a service area and a circumferential dimension. The apparatus determines the position in circumferential direction of the service area, determines the position in circumferential direction of a target area on the radially inner surface of the tyre based on the position in circumferential direction of the service area, and applies a noise-reducing element the target area. The position in circumferential direction of the service area is determined by circumferentially inspecting the radially inner surface of the tyre starting from a reference position, detecting the angular position of the service area with respect to the reference position and determining the position in circumferential direction of the service area based on the angular position and on the circumferential dimension of the radially inner surface of the tyre.
Claims
1. An apparatus for applying noise-reducing elements to a tyre for vehicle wheels, said tyre having a radially inner surface comprising at least one service area and having a circumferential dimension, comprising: a support device configured to support said tyre; a detection device configured to detect at least one service area on said radially inner surface of the tyre; a gripping member configured to pick up at least one noise-reducing element and place it on at least one target area defined on said radially inner surface of the tyre; and a control unit operatively associated with said detection device and configured to determine a position in circumferential direction of said at least one service area on said radially inner surface of the tyre and to determine a position in circumferential direction of said at least one target area on said radially inner surface of the tyre based on the position in circumferential direction of said at least one service area and on said circumferential dimension of said radially inner surface of the tyre.
2. The apparatus according to claim 1, wherein said support device is movable along a set feeding direction.
3. The apparatus according to claim 2, comprising a feeding device configured to feed said at least one noise-reducing element, said feeding device being movable along a direction parallel to said set feeding direction.
4. The apparatus according to claim 1, wherein said detection device is arranged above said support device.
5. The apparatus according to claim 1, wherein said detection device comprises a first camera movable along a direction parallel to or coinciding with a rotation axis of the tyre and rotatable around a reference axis parallel to or coinciding with said rotation axis of the tyre, said first camera being configured to acquire a first image of said at least one service area when said first camera frames said at least one service area.
6. The apparatus according to claim 5, comprising an encoder operatively associated with said first camera.
7. The apparatus according to claim 5, wherein said control unit is configured to determine a circumferential distance travelled by said first camera with respect to a reference position when said first camera has acquired said first image.
8. The apparatus according to claim 7, wherein said control unit is configured to calculate a first linear dimension based on said circumferential distance and on the circumferential dimension of said radially inner surface of the tyre.
9. The apparatus according to claim 5, wherein said control unit is configured to compare said first image with a second image acquired by said first camera after said first image.
10. The apparatus according to claim 5, comprising stop members configured to stop said tyre on said support device at said first camera.
11. The apparatus according to claim 5, comprising a second camera which rotates integral with said first camera.
12. The apparatus according to claim 11, wherein said second camera is oriented at 180° with respect to said first camera.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further features and advantages of the present invention will become clearer from the following detailed description of preferred embodiments thereof, made with reference to the attached drawings.
(2) In such drawings:
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) In
(9) An example of such a tyre 500 is illustrated in
(10) The noise-reducing elements 100 are preferably rectangular parallelepiped shaped. More preferably, they have a width comprised between about 100 mm and about 250 mm (in
(11) The noise-reducing elements 100 have, on a face thereof, an adhesive material that allows them to be glued on the radially inner surface 501 of the tyre 500.
(12) As illustrated in
(13) The noise-reducing elements 100 are preferably made of sound-absorbing porous material, for example a foamed polymeric material, preferably open-cell foamed polyurethane. However, a different material that has analogous noise-reducing capabilities can be used.
(14) The density of the noise-reducing elements 100 is preferably comprised between about 20 Kg/m.sup.3 and about 200 Kg/m.sup.3. In a specific example embodiment, such a density is equal to about 40 Kg/m.sup.3.
(15) With reference to
(16) With reference to
(17) The support device 700 is adjacent to the feeding device 650 and, preferably, extends parallel thereto.
(18)
(19) With particular reference to
(20) The gripping member 30 preferably comprises a robotized arm 31, preferably of the anthropomorphous type with at least six axes. The robotized arm 31 is preferably of the overhead type (i.e. it is intended to be associated with the ceiling or with an aerial beam) so as not to occupy space on the ground. However, it is alternatively possible to use a robotized arm constrained to the ground.
(21) Preferably, picking up the noise-reducing elements 100 from the feeding device 650 and gluing them on the radially inner surface 501 of the aforementioned first tyre takes place as described in WO 2016/067192.
(22) Once the gluing operations of all of the noise-reducing elements 100 on the aforementioned first tyre are complete, such a first tyre is picked up and its place is taken by a second tyre (the one that in
(23) During the gluing operations, the tyre 500 on which the noise-reducing elements 100 are glued (the one arranged to the left on the support device 700 in
(24) The feeding device 650 moves the noise-reducing elements 100 in sequence along a direction A′ that, preferably, is parallel to the feeding direction A of the tyre 500, until they are brought to a position in which they are picked up by the gripping member 30.
(25) Upstream of the feeding device 650, with reference to the direction A′, a transferring conveyor 600 that takes care to feed the noise-reducing elements 100 onto the feeding device 650 is provided.
(26) The feeding device 650 and the transferring conveyor 600 are therefore aligned, and arranged in succession, along the direction A′.
(27) The passage of the noise-reducing elements 100 from the transferring conveyor 600 to the feeding device 650 preferably takes place as a consequence of the synchronous movement of the transferring conveyor 600 and of the feeding device 650 along the direction A′. As soon as each noise-reducing element 100 is arranged, preferably entirely, above the feeding device 650, the latter is moved along the direction A′ while keeping the transferring conveyor 600 stationary, so as to move the noise-reducing element 100 arranged on the feeding device 650 away from the one which is immediately subsequent and still arranged on the conveyor belt 600.
(28) Preferably, the noise-reducing elements 100 are fed to the transferring conveyor 600 and, from the latter to the feeding device 650, as described in WO 2016/067192.
(29) The tyre 500 exemplified in
(30) In the specific example illustrated in
(31) The film 200 is substantially quadrangular, preferably rectangular or square in shape. It comprises a main portion 200a and a detection portion 200b adjacent to the main portion 200a and having a contrast element 210.
(32) Preferably, the film 200 is made of a plastic material.
(33) Preferably, the main portion 200a is transparent or has an opaque color, more preferably black.
(34) Preferably, the detection portion 200b has a light color, more preferably white.
(35) Preferably, the contrast element 210 has a dark color, more preferably black.
(36) Preferably, the contrast element 210 is shaped like a triangle or, as illustrated in
(37) The detection portion 200b has a first length in circumferential direction and a second length in axial direction.
(38)
(39)
(40) Preferably, the contrast element 210 is arranged on the detection portion 200b in an axially centered position, as for example illustrated in
(41) Each noise-reducing element 100 is glued on the radially inner surface 501 of the tyre 500 at a respective target area 150 distinct from the service area 250, i.e. not even partially overlapping the service area 250.
(42) With particular reference to
(43) Such an inspection is aimed at detecting the position in circumferential direction of the service area 250 on the aforementioned radially inner surface 501. This takes place after the detection of the position in circumferential direction of the contrast element 210.
(44) The detection device 5 is arranged above the support device 700 and upstream with respect to the position occupied by the aforementioned first tyre. In the specific example illustrated in
(45) Once the position in circumferential direction of the service area 250 on the radially inner surface 501 of the aforementioned second tyre has been detected, such a second tyre is moved along the feeding direction A until it reaches the position that in
(46) During the detection of the circumferential position of the service area 250, the aforementioned second tyre is held in position on the support device 700 by suitable stop members 720. In the specific example illustrated herein, such stop members 720 are vertically movable with respect to the support device 700 and are uniformly distributed around the tyre 500, so as to also obtain the centering of the tyre 500 with respect to the aforementioned stop members 720. In particular, in the specific example illustrated herein there are six stop members 720 which are equally spaced apart angularly from each other by 60°.
(47) With reference to
(48) Preferably, when operating the first camera 10 carries out at least one complete revolution around the reference axis X.
(49) An encoder 11 is operatively associated with the first camera 10, so as to measure the angular displacement thereof with respect to a predetermined reference position.
(50) The first camera 10 is configured to frame in succession circumferential portions of the radially inner surface 501 of the tyre 500 during its movement around the reference axis X and to acquire a first image of such a radially inner surface 501 when the contrast element 210 and, therefore, the service area 250 is framed.
(51) The apparatus 1 also comprises a control unit 50 operatively associated with the detection device 5 and configured to determine the position in circumferential direction of the service area 250.
(52) The control unit 50 is also configured to determine, based on the position in circumferential direction of the service area 250 and the circumferential dimension of the radially inner surface 501 of the tyre 500, the position in circumferential direction of each target area 150 and to control the gripping member 30 so that each noise-reducing element 100 is glued on the radially inner surface 501 of the tyre 500 at a respective target area 150.
(53) The control unit 50 is also configured to determine the circumferential distance travelled by the first camera 10 with respect to the aforementioned reference position when the first camera 10 has acquired the aforementioned first image.
(54) The control unit 50 is also configured to calculate a first linear dimension based on the aforementioned circumferential distance travelled by the first camera 10 and on the circumferential dimension of the radially inner surface 501 of the tyre 500.
(55) The control unit 50 is also configured to acquire a second image after the aforementioned first image and to determine the orientation of the detection portion 200b with respect to the main portion 200a through comparison of the two images acquired.
(56) Again with reference to
(57) The second camera 20 is used to inspect the radially inner surface 501 of the tyre 500 for other purposes.
(58) As illustrated in
(59) Preferably, the light sources 21a, 21b emit UV light and cooperate with the second camera 20 to detect the presence on the radially inner surface 501 of the tyre 500 of possible spots of, or areas coated by, substances specifically applied previously on the radially inner surface 501 of the tyre 500 for the aforementioned other purposes.
(60) The cameras 10 and 20 and the light sources 21a, 21b are mounted on a single upright 25 which is movable along the direction x and rotatable around the reference axis X.
(61) A preferred embodiment of a process for automatically applying the noise-reducing elements 100 to the tyre 500 will now be described. In particular, it is a process which can be carried out by the apparatus 1 described above.
(62) Through such a process it is possible to determine the circumferential position on the radially inner surface 501 of the tyre 500 of a plurality of target areas 150, on which automatically gluing the noise-reducing elements 100, based on the circumferential position on the radially inner surface 501 of the tyre 500 of one or more service areas 250, ensuring the complete non-overlapping between target areas 150 and service areas 250.
(63) As illustrated in
(64) Before or at the same time as the feeding of the noise-reducing elements 100 on the feeding device 650, the tyre 500 on which the noise-reducing elements 100 have to be glued is arranged on the support device 700 and moved along the feeding direction A until it is positioned below the upright 25, with the rotation axis of the tyre 500 substantially aligned with the reference axis X. Such a position corresponds to the position taken by the tyre 500 that previously was indicated as: second tyre.
(65) Once this position has been reached, the stop members 720 are activated in order to hold the tyre 500 in position on the support device 700 (
(66) Thereafter, the upright 25 is moved downwards along the direction x until the cameras 10 and 20 are arranged inside the cavity defined by the radially inner surface 501 of the tyre 500 (
(67) Before or after movement of the upright 25 along the direction x, the first camera 10 is brought into the aforementioned reference position.
(68) Preferably, such a reference position is the position in which the first camera 10 is arranged parallel to the feeding direction A and with the visual range thereof oriented downstream with reference to the aforementioned feeding direction A.
(69) Thereafter, the rotation of the upright 25 around the aforementioned reference axis X is activated and the inspection of the radially inner surface 501 of the tyre 500 by the cameras 10 and 20 begins.
(70) When the first camera 10 frames the contrast element 210, it acquires a first image of the framed portion of radially inner surface 501 of the tyre 500.
(71) At the same time as the acquisition of such a first image the encoder 11 supplies as output the angular position of the contrast element 210 with respect to the aforementioned reference position.
(72) Continuing in its rotation around the reference axis X, a second image is acquired immediately after having acquired the first image the first camera 10.
(73) Thereafter, the upright 25 is moved upwards along the direction x until the cameras 10 and 20 are arranged outside of the cavity defined by the radially inner surface 501 of the tyre 500.
(74) The tyre 500 is subsequently moved along the direction A until it reaches the position in which the gluing of the noise-reducing elements 100 is carried out. Such a position corresponds to the position taken by the tyre 500 that previously was indicated as: first tyre.
(75) Meanwhile, the control unit 50, knowing the aforementioned angular position and the circumferential dimension of the radially inner surface 501 of the tyre 500, calculates the circumferential distance that the first camera 10 has travelled with respect to said reference position when said first image was acquired and, based on said circumferential distance, a first linear dimension identifying the position in circumferential direction of the contrast element 210 with respect to the aforementioned reference position is calculated.
(76) The control unit 50 also compares the two images acquired and determines the orientation of the film 200 on the radially inner surface 501 of the tyre 500. In particular, the control unit 50 determines whether the film 200 is associated with the radially inner surface 501 of the tyre 500 so that the detection portion 200b is arranged upstream of, downstream of, or parallel to the main portion 200a with reference to the feeding direction A.
(77) As described below with reference to some specific examples, depending on the orientation of the film 200 and on the direction of rotation of the first camera 10 around the reference axis X, the control unit 50 adds/subtracts a second linear dimension to/from the aforementioned first linear dimension.
(78) The aforementioned second linear dimension is calculated as the sum between the distance that separates the contrast element 210 from one of the edges of the film 200 in circumferential direction and a predetermined value of spacing apart from said edge. In this way, it is possible to ensure that the first target area is totally not overlapping the service area 250 along the circumferential direction. The control unit 50 consequently controls the gripping member 30 so that the gripping member 30 positions a first noise-reducing element on said first target area.
(79) Preferably, if the first camera 10 rotates around the reference axis X in the anti-clockwise direction, the control unit 50 adds said second linear dimension to the aforementioned first linear dimension. If, on the other hand, the first camera 10 rotates around the reference axis X in the clockwise direction, the control unit 50 subtracts said second linear dimension from the aforementioned first linear dimension.
(80) Preferably, the first noise-reducing element is glued immediately downstream of the film 200.
(81) The subsequent noise-reducing elements 100 are successively glued one at a time on the radially inner surface 501 of the tyre 500 at a predetermined distance from the noise-reducing element 100 which has been glued immediately before. Such a distance is preferably calculated as a function of the difference between the circumferential dimension of the radially inner surface 501 of the tyre 500 and the sum of the lengths in circumferential direction of all of the noise-reducing elements 100.
(82) Preferably, the last noise-reducing element 100 is glued upstream of the film 200, considering an anti-clockwise direction of rotation.
(83) If there are two or more service areas 250 on the radially inner surface 501 of the tyre 500, the control unit 50 carries out the following actions: determining the position in circumferential direction of the two service areas 250 or, in the case in which more than two service areas 250 are provided, the position in circumferential direction of two circumferentially consecutive service areas 250; calculating the circumferential distance between said at least two service areas 250; determining the number of noise-reducing elements 100 which can be applied between said two service areas 250 and, based on the position in circumferential direction of said two service areas 250, the circumferential distance between said two service areas 250, and the length in circumferential direction of the noise-reducing elements 100, the position in circumferential direction of the respective target areas 150 on the radially inner surface 501 of the tyre 500.
EXAMPLES
Example 1
(84)
(85) The first noise-reducing element must be applied immediately downstream of the film 200 considering an anti-clockwise direction of rotation, thus observing
(86) The film 200 has a length in circumferential direction of 90 mm and an axial length of 90 mm.
(87) The contrast element 210 is 5 mm away from the circumferentially closest edge of the film 200 (the left edge in
(88) The aforementioned predetermined value of spacing apart from the edge of the film 200 in circumferential direction is equal to 5 mm.
(89) The aforementioned second linear dimension is therefore equal to 10 mm. Such a value is obtained as the sum of 5 mm (distance of the contrast element 210 from the left edge of the film 200) and 5 mm (predetermined value of spacing apart from the left edge of the film 200).
(90) The circumferential dimension of the radially inner surface 501 of the tyre 500 is equal to 2010 mm.
(91) The first camera 10 detects the contrast element 210 at 185° from the reference position, considering an anti-clockwise direction of rotation.
(92) Knowing the length in circumferential direction (90 mm) of the film 200 and the circumferential dimension (2010 mm) of the radially inner surface 501 of the tyre 500, the control unit 50 calculates the circumferential distance travelled by the first camera 10 when the contrast element 210 has been detected through the following formula: 2010×1×5\360=1032.9 mm. Such a value corresponds to the aforementioned first linear dimension.
(93) The control unit 50 controls the gripping member 30 so that the first noise-reducing element is glued on the radially inner surface 501 of the tyre 500 downstream of the film 200, considering an anti-clockwise direction of rotation, at a target area 150 that is separated from the aforementioned reference position by 1032.9+10=1042.9 mm (sum of the aforementioned first linear dimension and of the aforementioned second linear dimension).
(94) The control unit 50 also calculates the circumferential distance, with respect to the reference position, in which each of the further noise-reducing elements 100 has to be glued on the radially inner surface 501 of the tyre 500, each one at a respective target area 150, by carrying out the following operations and the following calculations.
(95) The length in circumferential direction of the portion of radially inner surface 501 of the tyre 500 on which the further noise-reducing elements 100 has to be glued is obtained as the difference between the circumferential dimension of the radially inner surface 501 of the tyre 500 and the sum of the length in circumferential direction of the service area 250, the predetermined value of spacing apart from the edge of the film 200 in circumferential direction and the length in circumferential direction of the first noise-reducing element. The calculation is, therefore: 2010−(90+5+220)=1695 mm.
(96) The number of noise-reducing elements 100 to be glued on the aforementioned portion of radially inner surface 501 of the tyre 500 is obtained by dividing the length in circumferential direction of the portion of radially inner surface 501 of the tyre 500 on which the further noise-reducing elements 100 has to be glued by the length in circumferential direction of each noise-reducing element 100. The calculation is, therefore: 1695/220=7.7
(97) The integer of the value 7.7 is 7. Therefore, there are seven further noise-reducing elements 100 to be glued on the aforementioned portion of radially inner surface 501 of the tyre 500.
(98) The total length of the portion of radially inner surface 501 of the tyre 500 on which seven noise-reducing elements 100 has to be glued and which does not have noise-reducing elements 100 is obtained by a subtraction between the length in circumferential direction of the portion of radially inner surface 501 of the tyre 500 on which the seven noise-reducing elements 100 has to be glued and the length in circumferential direction of the seven noise-reducing elements 100 to be glued. The calculation is, therefore: 1695−(220×7)=155 mm.
(99) The circumferential distance between the service area 250 and the first noise-reducing element and between the latter and the second noise-reducing element to be glued is obtained by dividing the total length of the portion of radially inner surface 501 of the tyre 500 on which the aforementioned seven noise-reducing elements 100 has to be glued and which does not have noise-reducing elements 100 and the number of free spaces present in the aforementioned portion of radially inner surface 501 of the tyre 500. The calculation is, therefore: 155/7=22.1 mm.
(100) The circumferential distance, with respect to the reference position, in which the second noise-reducing element has to be glued downstream of the second service area, considering an anti-clockwise direction of rotation, is obtained as the sum of the circumferential distance travelled by the first camera 10 when the contrast element 210 present on the film 200 arranged on the service area 250 was detected and the circumferential distance between the aforementioned service area 250 and the aforementioned first noise-reducing element to be glued. The calculation is, therefore: 1032.9+22.1=1055 mm.
(101) The control unit 50 controls the gripping member 30 so that the second noise-reducing element is glued on the radially inner surface 501 of the tyre 500 downstream of the film 200, considering an anti-clockwise direction of rotation, at a target area 150 that is 1055 mm away from the aforementioned reference position.
(102) The other six noise-reducing elements 100 will be glued each downstream of the previous one at a respective target area 150 that is arranged, with respect to the reference position, at a circumferential distance equal to the sum of the circumferential distance of the target area 150 associated with the previous noise-reducing element 100 and 22.1 mm.
Example 2
(103) The only difference with respect to example 1 is that the film 200 is glued on the radially inner surface 501 of the tyre 500 with the detection portion 200b arranged upstream with respect to the main portion 200a along the feeding direction A (i.e. oriented at 180° with respect to the position illustrated in
(104) In this case, the aforementioned second linear dimension is equal to 90 mm. Such a value is obtained as the sum of 85 mm (distance of the contrast element 210 from the left edge of the film 200) and 5 mm (predetermined value of spacing apart from the left edge of the film 200).
(105) The control unit 50 controls the gripping member 30 so that the first noise-reducing element is glued on the radially inner surface 501 of the tyre 500 downstream of the film 200, considering an anti-clockwise direction of rotation, at a target area 150 that is 1032.9+85+5=1122.9 mm away from the aforementioned reference position, which is the sum of the aforementioned first linear dimension, the distance of the contrast element 210 from the left edge of the film 200 and the aforementioned predetermined value of spacing apart from the edge of the film 200.
(106) The control unit 50 also calculates the circumferential distance, with respect to the reference position, in which each of the further noise-reducing elements 100 has to be glued on the radially inner surface 501 of the tyre 500, each at a respective target area 150, following the same logic described above in example 1.
Example 3
(107)
(108) The first noise-reducing element must be applied immediately downstream of the film 200 considering an anti-clockwise direction of rotation, thus observing
(109) The film 200 has a length in circumferential direction of 120 mm and an axial length of 90 mm.
(110) The contrast element 210 is 60 mm away from the opposite edges of the film 200 in circumferential direction.
(111) The aforementioned predetermined value of spacing apart from the edge of the film 200 in circumferential direction is equal to 5 mm.
(112) The aforementioned second linear dimension is therefore equal to 65 mm. Such a value is obtained as the sum of 60 mm (distance of the contrast element 210 from the left edge of the film 200) and 5 mm (predetermined value of spacing apart from the left edge of the film 200).
(113) The circumferential dimension of the radially inner surface 501 of the tyre is equal to 2060 mm.
(114) The first camera 10 detects the contrast element 210 at 285° from the reference position, considering an anti-clockwise direction of rotation.
(115) Knowing the length in circumferential direction (120 mm) of the film 200 and the circumferential dimension (2060 mm) of the radially inner surface 501 of the tyre 500, the control unit 50 calculates the circumferential distance travelled by the first camera 10 when the contrast element 210 was detected through the following formula: 2060×285\360=1630.8 mm. Such a value corresponds to the aforementioned first linear dimension.
(116) The control unit 50 controls the gripping member 30 so that the first noise-reducing element is glued on the radially inner surface 501 of the tyre 500 downstream of the film 200, considering an anti-clockwise direction of rotation, at a target area 150 that is 1630.8+65=1695.8 mm away from the aforementioned reference position, which is the sum of the aforementioned first linear dimension and the aforementioned second linear dimension.
(117) The control unit 50 also calculates the circumferential distance, with respect to the reference position, in which each of the further noise-reducing elements 100 has to be glued on the radially inner surface 501 of the tyre 500, each at a respective target area 150, following the same logic described above in example 1.
Example 4
(118) The only difference with respect to example 3 is that the film 200 is glued on the radially inner surface 501 of the tyre 500 with the detection portion 200b arranged upstream with respect to the main portion 200a along the feeding direction A (i.e. rotated by 90° in the clockwise direction with respect to the position illustrated in
(119) The contrast element 210 is 5 mm away from the right edge of the film 200 and 85 mm away from the left edge of the film 200.
(120) In this case, the aforementioned second linear dimension is equal to 90 mm. Such a value is obtained as the sum of 85 mm (distance of the contrast element 210 from the left edge of the film 200) and 5 mm (predetermined value of spacing apart from the left edge of the film 200).
(121) The control unit 50 controls the gripping member 30 so that the first noise-reducing element is glued on the radially inner surface 501 of the tyre 500 downstream of the film 200, considering an anti-clockwise direction of rotation, at a target area 150 that is away from the aforementioned reference position by 1032.9+85+5=1122.9 mm, which is the sum of the aforementioned first linear dimension, the distance of the contrast element 210 from the left edge of the film 200 and the aforementioned predetermined value of spacing apart from the edge of the film 200.
(122) The control unit 50 also calculates the circumferential distance, with respect to the reference position, in which each of the further noise-reducing elements 100 has to glued on the radially inner surface 501 of the tyre 500, each at a respective target area 150, following the same logic described above in example 1.
Example 5
(123) The tyre 500 has two service areas 250 circumferentially spaced apart from each other, on each of which a respective film 200 is arranged.
(124) Each film 200 is arranged with the detection portion 200b parallel with respect to the main portion 200a along the feeding direction A, i.e. like the film 200 in
(125) The first noise-reducing element must be applied immediately downstream of the film 200 arranged on the first service area considering an anti-clockwise direction of rotation.
(126) Each film 200 has a length in circumferential direction of 120 mm and an axial length of 90 mm.
(127) The contrast element 210 is 60 mm away from the opposite edges of the respective film 200 in circumferential direction.
(128) The aforementioned predetermined value of spacing apart from the edge of each film 200 in circumferential direction is equal to 5 mm.
(129) The aforementioned second linear dimension is thus equal to 65 mm. Such a value is obtained as the sum of 60 mm (distance of the contrast element 210 from the left edge of the respective film 200) and 5 mm (predetermined value of spacing apart from the left edge of the respective film 200).
(130) The circumferential dimension of the radially inner surface 501 of the tyre is equal to 2060 mm.
(131) Each noise-reducing element 100 has a length in circumferential direction equal to 220 mm.
(132) The first camera 10 detects the contrast element 210 present on the film 200 arranged on the first service area at 120° from the reference position, considering an anti-clockwise direction of rotation.
(133) The first camera 10 detects the contrast element 210 present on the film 200 arranged on the second service area at 275° from the reference position, considering an anti-clockwise direction of rotation.
(134) Knowing the length in circumferential direction (120 mm) of the films 200 and the circumferential dimension (2060 mm) of the radially inner surface 501 of the tyre 500, the control unit 50 calculates the circumferential distance travelled by the first camera 10 when the contrast element 210 present on the film 200 arranged on the first service area was detected through the following formula: 2060×120\360=686.6 mm. Such a value corresponds to the aforementioned first linear dimension with reference to the film 200 arranged on the first service area.
(135) The control unit 50 also calculates the circumferential distance travelled by the first camera 10 when the contrast element 210 present on the film 200 arranged on the second service area was detected through the following formula: 2060×275\360=1573.6 mm. Such a value corresponds to the aforementioned first linear dimension with reference to the film 200 arranged on the second service area.
(136) The control unit 50 calculates the distance, with respect to the reference position, in which theoretically a first noise-reducing element can be glued immediately downstream of the film 200 arranged on the first service area, considering an anti-clockwise direction of rotation, as the sum of 686.6 mm and 65 mm, which is the sum of the aforementioned first linear dimension associated with the film 200 arranged on the first service area and the aforementioned second linear dimension. Such a distance is equal to 686.6+65=751.6 mm.
(137) The control unit 50 calculates the distance, with respect to the reference position, in which theoretically a further noise-reducing element 100 can be glued downstream of the aforementioned first noise-reducing element and immediately upstream of the film 200 arranged on the second service area, considering an anti-clockwise direction of rotation, as the difference between 1573.6 mm and 65 mm, which is the difference between the aforementioned first linear dimension associated with the film 200 arranged on the second service area and the aforementioned second linear dimension. Such a distance is equal to 1508.6 mm.
(138) The control unit 50 calculates the length of the space available between the two service areas 250 for gluing an integer of noise-reducing elements 100 at respective target areas 150. Such a length is calculated as the difference between 1508.6 mm and 751.6 mm and is equal to 757 mm.
(139) The integer of noise-reducing elements 100 which can be glued in the aforementioned space is calculated as described below.
(140) If it is wished for the noise-reducing elements 100 to be equally spaced in the aforementioned space, the aforementioned integer is obtained by dividing the space available between the two service areas 250 (757 mm) by the length in circumferential direction of each of the noise-reducing elements 100 (220 mm). The following formula applies: 757/220=3.4. The integer of noise-reducing elements 100 relative to the value 3.4 is 3. Therefore, between the two service areas 250 it is possible to glue three equally spaced noise-reducing elements 100.
(141) The control unit 50 calculates the total length of the portion of radially inner surface 501 defined between the two service areas 250 and which does not have noise-reducing elements 100 through the following formula: 757−(220×3)=97 mm (difference between the space available between the two service areas 250 for gluing the three noise-reducing elements 100 and the sum of the length in circumferential direction of the aforementioned three noise-reducing elements 100).
(142) The control unit 50 calculates the circumferential distance between two circumferentially adjacent noise-reducing elements 100 and between each of the two service areas 250 and the circumferentially adjacent noise-reducing element 100, dividing the total length of the portion of radially inner surface 501 defined between the two service areas 250 and which does not have noise-reducing elements 100 (97 mm) by the number of free interspaces present in the aforementioned portion of radially inner surface 501 (2 spaces). Such a circumferential distance is equal to 97/2=48.5 mm.
(143) The control unit 50 thus calculates the circumferential distance, with respect to the reference position, in which a first noise-reducing element has to be actually glued downstream of the film 200 arranged on the first service area, considering an anti-clockwise direction of rotation, as the sum of 686.6 mm (first linear dimension associated with the film 200 arranged on the first service area) and 65 mm (second linear dimension). Such a distance is equal to 868.6+65=751.6 mm.
(144) The control unit 50 thus controls the gripping member 30 so that the first noise-reducing element is glued on the radially inner surface 501 of the tyre 500 downstream of the film 200 arranged on the first service area, considering an anti-clockwise direction of rotation, at a target area 150 that is 751.6 mm away from the aforementioned reference position.
(145) The control unit 50 calculates the circumferential distance, with respect to the reference position, in which a noise-reducing element 100 (hereinafter indicated as second noise-reducing element) can be glued downstream of the aforementioned first noise-reducing element, considering an anti-clockwise direction of rotation, as the sum of 751.6 mm (circumferential distance, with respect to the reference position, of the first noise-reducing element) and 220 mm (length in circumferential direction of the first noise-reducing element) and 48.5 mm (circumferential distance between the first noise-reducing element to be glued and the second noise-reducing element to be glued). Such a distance is equal to 751.6+220+48.5=1020.1 mm.
(146) The control unit 50 thus controls the gripping member 30 so that the second noise-reducing element is glued on the radially inner surface 501 of the tyre 500 downstream of the film 200 arranged on the first service area, considering an anti-clockwise direction of rotation, at a target area 150 that is 1020.1 mm away from the aforementioned reference position.
(147) The control unit 50 calculates the circumferential distance, with respect to the reference position, in which a noise-reducing element 100 (hereinafter indicated as third noise-reducing element) can be glued downstream of the aforementioned second noise-reducing element, considering an anti-clockwise direction of rotation, as the sum of 1020.1 mm (circumferential distance, with respect to the reference position, of the second noise-reducing element) and 220 mm (length in circumferential direction of the second noise-reducing element) and 48.5 mm (circumferential distance between the second noise-reducing element to be glued and the third noise-reducing element to be glued). Such a distance is equal to 1020.1+220+48.5=1288.6 mm.
(148) The control unit 50 thus controls the gripping member 30 so that the third noise-reducing element is glued on the radially inner surface 501 of the tyre 500 downstream of the film 200 arranged on the first service area, considering an anti-clockwise direction of rotation, at a target area 150 that is 1288.6 mm away from the aforementioned reference position.
(149) The control unit 50 also calculates the circumferential distance, with respect to the reference position, in which each of the further noise-reducing elements 100 can be glued on the radially inner surface 501 of the tyre 500, each at a respective target area 150, through the following operations and the following calculations.
(150) The length in circumferential direction of the portion of radially inner surface 501 of the tyre 500 on which the further noise-reducing elements 100 has to be glued is obtained as the difference between the circumferential dimension of the radially inner surface 501 of the tyre 500 and the sum of the circumferential distance between the first two service areas 250, the length in circumferential direction of each of the first two service areas 250 and the predetermined value of spacing apart from the edge of each of the two films 200 in circumferential direction. The calculation is, therefore: 2060−(757+5+5+120+120)=1053 mm.
(151) The number of noise-reducing elements 100 to be glued on the aforementioned portion of radially inner surface 501 of the tyre 500 is obtained by dividing the length in circumferential direction of the portion of radially inner surface 501 of the tyre 500 on which the further noise-reducing elements 100 has to be glued by the length in circumferential direction of each noise-reducing element 100. The calculation therefore: 1053/220=4.7.
(152) The integer that is relative to the value 4.8 is 4. Therefore, there are four further noise-reducing elements 100 to be glued on the aforementioned portion of radially inner surface 501 of the tyre 500.
(153) The total length of the portion of radially inner surface 501 of the tyre 500 on which the four noise-reducing elements 100 have to be glued and which does not have noise-reducing elements 100 is obtained as a subtraction between the length in circumferential direction of the portion of radially inner surface 501 of the tyre 500 on which the four noise-reducing elements 100 have to be glued and the length in circumferential direction of the four noise-reducing elements 100 to be glued. The calculation is, therefore: 1053−(220×4)=173 mm.
(154) The circumferential distance between service area 250 and circumferentially adjacent noise-reducing element 100 and between the latter and another circumferentially adjacent noise-reducing element 100 is obtained by dividing the total length of the portion of radially inner surface 501 of the tyre 500 on which the aforementioned four noise-reducing elements 100 have to be glued and which does not have noise-reducing elements 100 and the number of free spaces present in the aforementioned portion of radially inner surface 501 of the tyre 500. The calculation is, therefore: 173/5=34.6 mm.
(155) The circumferential distance, with respect to the reference position, in which the first of the further four noise-reducing elements 100 has to be glued downstream of the second service area, i.e. the fourth noise-reducing element from the first service area, considering an anti-clockwise direction of rotation, is obtained as the sum of the circumferential distance travelled by the first camera 10 when the contrast element 210 present on the film 200 arranged on the second service area was detected and the circumferential distance between the second service area and the aforementioned fourth noise-reducing element to be glued. The calculation s, therefore: 1573.6+34.6=1608.2 mm.
(156) The circumferential distance, with respect to the reference position, in which the second of the further four noise-reducing elements 100 has to be glued downstream of the second service area, i.e. the fifth noise-reducing element from the first service area, considering an anti-clockwise direction of rotation, is obtained as the sum of the circumferential distance, with respect to the reference position, of the aforementioned fourth noise-reducing element, the length in circumferential direction of the aforementioned fourth noise-reducing element and the circumferential distance between the fourth noise-reducing element to be glued and the aforementioned fifth noise-reducing element to be glued. The calculation is, therefore: 1608.2+220+34.6=1862.8 mm.
(157) The circumferential distance, with respect to the reference position, in which the third of the further four noise-reducing elements 100 has to be glued downstream of the second service area, i.e. the sixth noise-reducing element from the first service area, considering an anti-clockwise direction of rotation, is obtained as the sum of the circumferential distance, with respect to the reference position, of the aforementioned fifth noise-reducing element, the length in circumferential direction of the aforementioned fifth noise-reducing element and the circumferential distance between the fifth noise-reducing element to be glued and the aforementioned sixth noise-reducing element to be glued. The calculation is, therefore: 1862.8+220+34.6=2117.4 mm.
(158) The circumferential distance, with respect to the reference position, in which fourth of the further four noise-reducing elements 100 has to be glued downstream of the second service area, i.e. the seventh noise-reducing element from the first service area, considering an anti-clockwise direction of rotation, is obtained as the sum of the circumferential distance, with respect to the reference position, of the aforementioned sixth noise-reducing element, the length in circumferential direction of the aforementioned sixth noise-reducing element and the circumferential distance between the sixth noise-reducing element to be glued and the aforementioned seventh noise-reducing element to be glued. The calculation is, therefore: 2117.4+220+34.6=2372 mm.