APPARATUS AND METHOD FOR CLEANING SMELT SPOUTS AND SMELT DISCHARGE OPENINGS OF A CHEMICALS RECOVERY FURNACE OR BOILER
20200025373 · 2020-01-23
Assignee
Inventors
Cpc classification
F27D3/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27D25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23J1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27D3/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An apparatus comprising a cleaning rod driven in reciprocating, axial extension (y) and retraction (x) movements upon cleaning a smelt discharge opening of a chemicals recovery boiler, wherein a linear actuator is controllable for driving the cleaning rod in the axial movements. A pivot actuation means is controllable for pivoting the cleaning rod about an axis (S) upon cleaning a smelt spout associated with the smelt discharge opening, wherein one or more sensors are arranged to provide control basis for correlation of the axial movements (x; y) with the change in pivot angle () during pivoting of the cleaning rod. A method to be performed in use of the apparatus is likewise disclosed.
Claims
1. An apparatus comprising: a cleaning rod (38) driven in reciprocating, axial extension (y) and retraction (x) movements upon cleaning a smelt discharge opening of a chemicals recovery boiler; a linear actuator is controllable for driving the cleaning rod in the axial movements; a pivot actuation means controllable for pivoting the cleaning rod about an axis (S) upon cleaning a smelt spout associated with the smelt discharge opening; and one or more sensors arranged to provide control basis for correlation of the axial movements (x; y) of the cleaning rod with a change in pivot angle () of the cleaning rod during pivoting of the cleaning rod.
2. The apparatus of claim 1, wherein the one or more sensors monitor at least one of the rod axial and pivoting movements, wherein operation of at least one of the linear actuator and the pivot actuation means is based on output from the sensor(s).
3. The apparatus of claim 2, wherein the pivot actuation means is arranged for adjusting a speed of the pivoting movement () based on readings from a rod axial motion sensor monitoring the axial movements (x; y) during pivoting of the cleaning rod.
4. The apparatus of claim 3, wherein the rod axial motion sensor is at least one of: a proximity sensor; one or more limit switches or end position sensors; and/or an encoder in a servomotor of the linear actuator.
5. The apparatus of claim 2, wherein the linear actuator is arranged for adjusting the speed in the axial movement (x; y) based on readings from an angle position sensor monitoring a change in pivot angle () during pivoting of the cleaning rod.
6. The apparatus of claim 5, wherein the angle position sensor is at least one of: a set of light sensors or photo cells monitoring the pivot area of the cleaning rod; a fixed position video camera with associated image processing software; and/or an encoder in a servomotor of the pivot actuation means.
7. The apparatus of claim 1, wherein the cleaning apparatus is arranged for supporting the cleaning rod in permanent or temporary alignment with the smelt spout and discharge opening.
8. The apparatus of claim 1, wherein the cleaning apparatus is supported in a fixture that is connectable to the boiler.
9. The apparatus of claim 8, wherein a fixture frame comprises, in a side facing the boiler, positioning means mating with corresponding positioning means arranged on an adapter that is connectable to the boiler.
10. The apparatus of claim 8, wherein the drive mechanism comprises a swing that is pivotally arranged between a couple of arms, one end of which, respectively, is anchored in the fixture or the boiler wall.
11. The apparatus of claim 10, wherein the swing comprises one of a rack and pinion drive; a ball-screw; or a trapezoidal threaded bar mechanism operable for moving a driver, in which the cleaning rod is anchored for axial movements in extension (y) and retraction (x).
12. The apparatus of claim 10, wherein a change in angular position of the cleaning rod is monitored by an angle position sensor operatively coupled to a pivot axis of the cleaning rod or swing.
13. The apparatus of claim 1, wherein the pivot actuation means is one of an angular actuator or a linear actuator.
14. The apparatus of claim 1, wherein the cleaning apparatus is pivotally connected to the boiler.
15. The apparatus of claim 14, wherein the cleaning rod is pivotally suspended to outer ends of two arms (8, 9), wherein inner ends of the two arms are pivotally journaled at the boiler by means of a pivot joint.
16. A method of cleaning a smelt spout and a smelt discharge opening of a chemicals recovery boiler by using a cleaning apparatus comprising a cleaning rod driven in reciprocating, axial extension (y) and retraction (x) movements, wherein the method comprises: sequentially extending and retracting the cleaning rod in a step of cleaning the smelt discharge opening; and pivoting the cleaning rod in a step of cleaning the smelt spout, wherein axial movements (x; y) are correlated with the change in pivot angle () during pivoting of the cleaning rod based on readings from one or more sensors.
17. The method of claim 16, comprising the steps of: monitoring the change in pivot angle () during the pivoting movements; and adjusting the speed of the axial movements (x; y) based on readings of the change in pivot angle ().
18. The method of claim 17, wherein the speed of the axial movement (x; y) is increased progressively with increasing pivot angle ().
19. The method of claim 16, comprising the steps of: monitoring the axial movement (x; y) of the cleaning rod during the pivoting movement; and adjusting the speed of the pivoting movement () based on readings of the axial movement.
20. The method of claim 16, wherein the tip of the cleaning rod is maintained at a minimum distance of about 1 mm to about 20 mm from the bottom of the smelt spout throughout the pivoting movement.
21. The method of claim 16, wherein initiation of a cleaning session is based on readings from a temperature sensor monitoring the temperature in the smelt spout.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0045] The invention will be further explained below with reference made to the accompanying, schematic drawings, wherein
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DETAILED DESCRIPTION OF THE INVENTION
[0056] With reference to
[0057] In
[0058] An apparatus 7 arranged for cleaning and removing encrusted material from the discharge opening 5 and from the smelt spout 4 will now be described with reference made to the left and right-hand perspective views of
[0059] The fixture frame 10 is a box-like design comprising left and right support sections 12 and 13, defining between them a central slot 14 which is dimensioned to receive an upper end of the smelt spout 4 as the fixture frame 10 and cleaning apparatus 7 are aligned with the smelt spout and the discharge opening 5.
[0060] Each support section 12 or 13 comprises a set of reinforcement elements 15 designed to take up the load from the cleaning apparatus via a sub-frame 16, by which sub-frame the inner end of each arm is journaled pivotally in the fixture frame 10, on a pivot 17 respectively. To be more specific, the sub-frames 16 extend below the arms 8 and 9 so as to support the cleaning apparatus 7 in a mainly horizontal position from which the cleaning apparatus is permitted to move pivotally upwards, for reason which will be discussed below.
[0061] As disclosed herein, basically, the arms 8, 9 can be designed as self-supported or cantilever members. However, in alternative embodiments, the free outer ends of the arms 8 and 9 may be supported from the boiler building, such as suspended in ropes hanging down from a structural element in the building. If appropriate, suspension of the outer ends of the arms 8 and 9 may include a degree of elasticity, such as through tension springs inserted in supporting ropes, e.g.
[0062] The cleaning apparatus 7 can be arranged for permanent or temporary alignment with the smelt spout 4 and the discharge opening 5. In this connection, alignment refers on one hand to the orientation of the cleaning apparatus in parallel with the smelt spout as seen in a horizontal plane, and to the positioning of the cleaning apparatus with respect to the vertical height of the smelt discharge opening on the other hand. In permanent alignment, the fixture frame 10 can be mounted to the boiler wall or to any structural element which is attached to the boiler wall. Permanent alignment may alternatively foresee that the cleaning apparatus is stationary supported in a structure that is freestanding from the boiler. An example of the latter is given in
[0063] In temporary alignment, the cleaning apparatus may be movably supported in a structure that is freestanding from the boiler, or movably supported in a structure that is connectable to the exterior of the boiler. In a case where the cleaning apparatus is to be moved from one smelt spout to another in sequential cleaning operations, e.g., the cleaning apparatus may be arranged movable on a rail that runs horizontally at a fixed distance from the boiler. Such a rail can be supported in structural parts of the boiler building, or supported on the exterior of the boiler.
[0064] Albeit there are several options available for a skilled person to adapt the suspension of the cleaning apparatus to a specific boiler application through a corresponding design of supporting structures, an essential aspect and requirement in any application is the correct alignment between the cleaning apparatus on one hand, and the smelt spout and discharge opening in the boiler wall on the other hand. Affordable tolerances in this respect should preferably be defined in millimeters in order to avoid harmful contact with the boiler wall and the smelt spout during the cleaning operation.
[0065] In the embodiment of
[0066] In the outer end of the arms 8 and 9, the drive mechanism 11 for a cleaning rod is arranged to pivot about an axis S which is defined by a couple of pivot pins (invisible in
[0067] The linear actuator 33 advantageously includes a servomotor with encoder that provides feedback on the revolutions of the motor axis to a control system that correlates the operation of the linear actuator with the operation of a pivot actuation means, as will be further described hereinafter. The driver 26 further includes structural members in the form of a couple of plates 34 and 35, which are interconnected through the housings 36 and 37 that accommodate the slide bearings 29 and 30. As is best seen in
[0068] In this connection, it can be pointed out although not explicitly illustrated in the drawings, that the cleaning rod 38 may be anchored in the driver 26 by means of elastic elements, such as rubber or polymer bushings, in order to prevent shocks from impact with encrusted material to be transferred to the components of the drive mechanism. It serves also to be mentioned, although not being an essential part of the present invention, that the cleaning rod may be arranged for carrying exchangeable cleaning tools in its forward end or tip 38.
[0069] Pivoting of the cleaning rod drive mechanism 11 is accomplished and controlled through a pivot actuation means. In the embodiment of
[0070] However, the readings made by the angle position sensor 40 are also used for controlling the speed or amount by which the cleaning rod 38 is retracted or extended upon pivoting of the cleaning rod 38.
[0071] In this connection, reference is made to
[0072] An example of the correlation between the axial and pivotal movements of the cleaning rod is illustrated in the diagram of
[0073] The diagram of
[0074] In all cases, the correlation is computed in a control unit running a software coded routine which uses the dynamic inputs from one or more sensors or detectors together with, e.g., static data, such as the spatial coordinates and inclination of the smelt spout and the maximum extension of the cleaning rod, which can be used to initiate the pivoting motion. Instead of static data or in combination therewith, proximity sensors may be used to define continuously the position of the cleaning rod in extension and retraction modes.
[0075] The readings from the sensors or detectors are thus used for controlling the operation of the linear actuator 33 and/or the pivot actuation means 39, 41 in order to correlate and synchronize the axial and pivotal movements of the cleaning rod. This correlation may include not only a controlled retraction of the cleaning rod, but also a controlled extension of the cleaning rod if required, depending on the subject geometries. In typical cases, the correlation includes controlling the power supply, running time and rotational direction in the linear and/or pivot actuator means so as to maintain the tip of the cleaning rod at a minimum distance of about 1 mm to about 20 mm from the bottom of the smelt spout. In some cases, the distance may vary within about 1 mm to about 50 mm from the bottom of the smelt spout (depending, e.g., on the amount and status of the encrustations which are blocking the smelt spout).
[0076] For example, readings by sensors for detecting the angular and axial position of the cleaning rod can be recorded in the control unit during a first setup run wherein the cleaning rod is pivoted along the smelt spout at defined force. The recorded data is thereafter used for controlling the linear actuator 33 and the angular actuator 39 in successive strokes wherein the cleaning rod is pivoted along the smelt spout with controlled motion and force.
[0077] The operation of the cleaning apparatus during a cleaning session is schematically illustrated in the sequential views of
[0078] This motion is mainly horizontal, meaning that the orientation of the cleaning rod preferably lies within a few degrees' interval over or under the horizontal plane. In fact, the expression mainly horizontal shall be understood to include a deviation from the true horizontal of less than +/45, such as within an interval of +/30, or even more preferred in the interval of +/15 of elevation.
[0079] During the cleaning sequence depicted in
[0080] An overload protection for the cleaning rod drive mechanism may alternatively include a resilient and elastic anchoring of the inner arm ends in the fixture frame 10, or as a third alternative, a resilient and elastic attachment of the console elements 22 and 23 to the outer ends of the arms 8 and 9.
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[0082] During this sequence, the angular actuator 39 is operated for pivoting the cleaning rod as shown by the arrow , whereas the linear actuator 33 is controlled for retraction x of the cleaning rod, in synchronization with the pivoting motion as previously explained.
[0083] In this connection it should be observed that the speed of the pivoting motion may be adapted to the flow velocity of the smelt in the smelt spout in order to avoid splatter. After completed cleaning, the cleaning apparatus is returned to its initial position by reversed operation of the angular actuator 39 as illustrated by the arrow R in
[0084] The same modus operandi is performed by the slightly modified embodiment shown in
[0085] The linear and angular actuators 33, 39 and 41 may be realized as double-acting or reversible operation drives, powered by air, hydraulic fluid or electricity. The angular actuator 41 may alternatively include a single acting, spring return piston/cylinder unit.
[0086] In yet an alternative, an external spring may be applied outside the angular actuator, and more specifically for either of two alternative purposes: i) external spring(s) applied and dimensioned for returning the cleaning apparatus to its initial position, or ii) external spring(s) applied and dimensioned to provide a more even load and thus avoiding load peaks in the angular actuator as the cleaning rod tip travels down an unevenly encrusted smelt spout. In
[0087] With reference to
[0088] With further reference to
[0089] From the above description it will be realized, that the present cleaning apparatus and method shall not be strictly limited to use and application in connection with recovery of pulp cooking chemicals from black liquor in soda recovery boilers, but that the apparatus' structure and operation is likewise useful in connection with any similar process performed in chemicals recovery furnaces and boilers in general.
[0090] It should also be noted that, in prior art, spout cleaning has involved driving the cleaning tool upwards along the spout. Although not being a preferred practice, an upwards cleaning of the spout would still benefit from the correlation between rod pivoting and axial movements as provided by the cleaning apparatus of the present invention. The invention is thus not limited to correlation between pivoting and retraction applied in downwards cleaning mode, but is likewise applicable to pivoting during extension of the cleaning rod in upwards cleaning mode.