ACTUATOR DEVICE
20200025049 · 2020-01-23
Assignee
Inventors
- Xoan Xosé Hermida Domínguez (Gondomar, ES)
- Marta Lagüela López (Vigo, ES)
- Carolina Martínez Pena (Nigran, ES)
- Rafael Juliana Méndez (Vigo, ES)
- David Lago López (Arteixo, ES)
Cpc classification
F16K31/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K47/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/0205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P7/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K1/2007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2060/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2290/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to an actuator device configured for impelling elements between two positions such that, in the end position with maximum extension, the force being applied is limited, preventing the impelled element from becoming damaged.
The actuator device is particularly designed for actuating a valve the opening or closing of which depends on the temperature of a fluid, for example the liquid coolant used in a heat recuperator arranged in an exhaust conduit of an internal combustion engine.
Claims
1. An actuator device (A) for actuating linear displacement, comprising: a main rod (1); a first chamber (3) housing a substance (4) such that its specific volume changes in the event of temperature changes, the first chamber (3) being configured to be in thermal contact with a heat source; an inner rod (2) emerging from the first chamber (3) and movable in an axial direction (X-X) to apply a drive force in response to the variation in the volume of the substance (4) housed in the first chamber (3); a first base (5) adapted for being impelled by the inner rod (2) and movable in the axial direction (X-X), wherein the main rod (1) is movable in the axial direction (X-X) and is attached to a second base (10) either at an end or close to an end, wherein said second base (10) is movable in the axial direction (X-X); an inner support surface (8.1) attached to the first base (5) by means of a spacer element (8) separating it according to the axial direction (X-X) from said first base (5), wherein the inner support surface (8.1) limits the movement of the second base (10); a first spring (6) with a first elastic constant located with one end supported on the first base (5) and the opposite end supported on the second base (10), such that the second base (10) can be moved closer to the first base (5) by means of compressing the first spring (6); an outer shell (9) attached to the first chamber (3) and housing the assembly formed by the first base (5) and the inner support surface (8.1), as well as the second base (10), wherein it additionally houses a second spring (7) with a second elastic constant, and wherein: the second spring (7) is located with an end supported on the first base (5) and the opposite end supported on the outer shell (9), such that the first base (5) is movable under compression of the second spring (7) to recover the position of the first base (5) when the inner rod (2) no longer applies any force.
2. The device according to claim 1, wherein the substance (4) has a volumetric expansion coefficient such that its specific volume increases in the event of a temperature increase.
3. The device according to claim 2, wherein the substance (4) is such that its specific volume increases mainly when it changes phase, this substance (4) preferably being wax.
4. The device according to claim 1, wherein the spacer element (8) is an inner bushing (8) housing the first spring (6), the inner bushing (8) with an end attached to the first base (5) and the end opposite the end attached to the first base (5) comprises the inner support surface (8.1).
5. The device according to claim 4, wherein the inner bushing (8) comprises at one end a perimetral flange (8.2) and is attached to the first base (5) by means of said perimetral flange (8.2), and the second spring (7) is supported on the first base (5) through the perimetral flange (8.2).
6. The device according to claim 1, wherein at least the first chamber (3), the inner rod (2), the first base (5), the second base (10), the spacer element (8), the first spring (6), and the second spring (7) form an assembly which is housed in the outer shell (9), this assembly being kept in place through the closure of the outer shell (9).
7. The device according to claim 1, wherein the outer shell (9) of the actuator comprises a second chamber (9.4) in which the first chamber (3) is housed, and a fluid inlet (9.2) and a fluid outlet (9.3) for the passage of a fluid such that the substance (4) housed in the first chamber (3) is in thermal communication with the fluid passing through the second chamber (9.4).
8. The device according to claim 7, wherein the second chamber (9.4) and all the parts displaced by the action of the inner rod (2) are separated by a closure ring (9.4.1).
9. The device according to claim 1, wherein the outer shell (9) is closed by a seating (9.5) guiding the axial movement (X-X) of the main rod (1).
10. A valve (V) comprising: a flap (11) displaceable between two end positions closing either a first seating (18) or a second seating (19), a first end position in which the first seating (18) is open and the second seating is closed, and a second end position in which the first seating (18) is closed and the second seating is open, wherein the flap (11) is actuated by an actuator device (A) according to claim 1 such that: the main rod (1) of the actuator device (A) moves the flap (11) between its end positions, and once the flap (11) reaches the second end position, an additional displacement of the inner rod (2) of the actuator (A) to close the first seating (18) causes the first spring (6) to be at least partially compressed and the first base (5) and the second base (10) to move closer to one another in the actuator (A).
11. The valve (V) according to claim 10, wherein the flap (11) moves rotatably about a shaft (12) between a first angle (.sub.1) corresponding to the first end position and a second angle (.sub.2) corresponding to the second end position in which the shaft (12) is attached to the main rod (1) of the actuator device (A) by means of a cam (13) which transforms the linear displacement of the main rod (1) into rotation of the shaft (12).
12. The valve (V) according to claim 10 or 11, wherein the first seating (18) and the second seating (19) are configured as a part made of a punched and bent metal sheet.
13. A heat recuperator (R) comprising: an exhaust conduit (14) for the passage of hot exhaust gas; a heat exchanger (15) for heat exchange between a hot exhaust gas and a coolant fluid comprising a conduit (15.1) for the passage of hot gas and a conduit (15.2) for the passage of coolant fluid, wherein: the conduit (15.1) for the passage of gas through the heat exchanger (15) is in a bypass configuration with the exhaust conduit (14); a valve (V) according to claim 10 for establishing the passage of hot gas either through the exhaust conduit (14) or through the conduit (15.1) for the passage of gas of the heat exchanger (15), such that: in the first end position of the valve (V), the hot gas passes through the heat exchanger (15), and in the second end position of the valve (V), the hot gas passes through the exhaust conduit (14); wherein the coolant fluid passing through the conduit (15.2) for the passage of coolant fluid is in thermal communication with the chamber (3) of the actuator device (A) of the valve (V).
14. The heat recuperator (R) according to claim 13, wherein a second chamber (9.4) is in fluid communication with the coolant fluid through a coolant fluid inlet (9.2) and a coolant fluid outlet (9.3) of the outer shell (9) such that the opening of the valve (V) depends on the temperature of said coolant fluid.
15. The heat recuperator (R) according to claim 14, wherein the actuator (A) comprises manifolds at the coolant fluid inlet (9.2) and the coolant fluid outlet (9.3), preferably in tube-shaped metal sheet.
16. An internal combustion engine comprising a heat recuperator (R) according to claim 13.
Description
DESCRIPTION OF THE DRAWINGS
[0041] These and other features and advantages of the invention will become clearer based on the following detailed description of a preferred embodiment given solely by way of illustrative and non-limiting example in reference to the attached drawings.
[0042]
[0043]
[0044]
[0045]
DETAILED DESCRIPTION OF THE INVENTION
[0046] According to the first inventive aspect, the present invention relates to an actuator device for actuating linear displacement which allows actuating a valve between its open and closed positions, for example.
[0047]
[0048] The actuator (A) shown in
[0049] According to another embodiment, the actuator (A) shows a diameter of the outer shell (9) that is constant along its length.
[0050] Liquid coolant is mentioned because in the preferred example that will be described below, liquid coolant is used as a heat source which activates the displacement of the actuator (A). Nevertheless, the actuator can be activated with any other type of fluid or heat source.
[0051] Inside the outer shell (9), in the segment having a larger diameter, there is a first chamber (3) containing a substance (4) the specific volume of which can change in the event of temperature changes. In this preferred example, the substance used is wax, where it is understood as a substance formed by long-chain fatty acid esters as well as alcohols, also having a long chain, which are hard under cold conditions and often soft and moldable with the application of heat. Most importantly, when these substances melt, they transition from a solid state to a liquid state, the specific volume increases considerably, and they offer a very low degree of compressibility. These properties make them a very good impelling substance by means of phase change as a result of heating. Reference number (4) will also be used hereinafter for the wax.
[0052] The first chamber (3) partially houses an inner rod (2). When the specific volume of the wax (4) increases, the increase in the specific volume impels the inner rod (2) to come out.
[0053] The configuration of the outer shell (9), the distribution of the inner components, and the primary movement of the parts are according to an axial direction that will be identified as X-X.
[0054] In this case, the inner rod (2) is ejected according to the axial direction X-X and serves as an element for impelling the actuator (A).
[0055] The outer shell (9) has a second chamber (9.4) through which there circulates in this case the liquid coolant of an internal combustion engine which increases the temperature thereof with the heat coming from the exhaust gases by means of a heat exchanger (15). In the operative mode, it this liquid coolant which circulates through the second chamber (9.4), being in thermal communication with the first chamber (3) to allow transferring heat between the liquid coolant, which is housed in the second chamber (9.4), and the wax (4). Therefore, the temperature of the wax (4) tends to be the temperature of the fluid located in the second chamber (9.4).
[0056] In this second segment having a larger diameter in which the second chamber (9.4) is located, there is a coolant fluid inlet (9.2) and a coolant fluid outlet (9.3) allowing the flow through the second chamber (9.4).
[0057] The second chamber (9.4) has a closure ring (9.4.1) for fixing the position of the first chamber (3) and establishing leak-tightness with the components arranged on the other side by additionally using an O-ring which is not shown in the drawings.
[0058] Following the orientation shown in this
[0059] The inner rod (2), impelled by the increase in the specific volume of the wax (4), comes out through a leak-tight closure (3.1) of the first chamber (3) with a displacement according to the axial direction (X-X). The leak-tight closure (3.1) is attached to the inner surface of the outer shell (9).
[0060] In this embodiment, the inner rod (2) has a rounded end with which it impels a first base (5). The configuration of the first base (5) is of a transverse plate having a seating (5.1) for receiving the rounded end of the inner rod (2).
[0061] In this embodiment, the seating (5.1) of the first base (5) is not attached to the end of the inner rod (2). This allows separation between them to be possible, for example as a result of the existence of a specific allowance when the inner rod (2) is completely retracted.
[0062] When viewing the actuator (A) from the outside, the mobile element is a main rod (1) which acts like a main impelling element intended for moving another device, for example, a valve (V).
[0063] The main rod (1) has an end located on the outside with a head (1.2) configured for being coupled to the element that it has to move. In this specific case, the head is a housing arranged transverse to the axial direction (X-X) allowing the entry of a drive pin (16). The opposite end of the main rod (1) is attached to a second base (10).
[0064] The device comprises between the first base (5) and the second base (10) a first spring (6) transferring the movement of the inner rod (2) to the main rod (1). The elastic constant of the first spring (6) is high enough so as to transfer the movement in the operative mode without it having to compress, but still, in the event of an excessive strain of the main rod (1), the spring compresses, preventing the main rod (1) from being displaced, moving out of the outer shell, even though the inner rod (2) continues to come out of the first chamber (3).
[0065] The second base (10) can be axially displaced with respect to the first base (5) through the compression or extension of the first spring (6). The first base (5) and the second base (10) are spaced apart but the maximum separation is limited by an inner support surface (8.1) limiting the maximum separation of the second base (10). The inner support surface (8.1) is spaced from the first base (5) by a spacer element which in this embodiment is configured in the form of a cylindrical bushing (8).
[0066] The cylindrical bushing (8) shows at one end a base with a perforation for the passage of the main rod (1). The inner face of the base is the inner support surface (8.1). In this embodiment, the opposite end of the cylindrical bushing (8) shows a perimetral flange (8.2) which is attached to the first base (5).
[0067] The first spring (6) and the second base (10) are therefore housed inside the cylindrical bushing (8) and the axial movement of both elements (6, 10) occurs therein.
[0068] The outer shell (9) is closed by a seating (9.5) guiding the axial movement (X-X) of the main rod (1).
[0069] A second spring (7) is housed inside the outer shell (9), with an end of this second spring (7) being supported on the first base (5) and the opposite end being supported on the seating (9.5) of the outer shell (9). In this specific embodiment, the seating in the first base (5) is produced with the intermediation of the perimetral flange (8.2) of the bushing (8) which is attached to the first base (5), where the flange (8.2) acts like a seating for the second spring (7) and the bushing (8) acts like an inner guide for the second spring (7) and an outer guide for the first spring (6).
[0070] The function of this second spring (7) is to recover the initial position of the first base (5) when the inner rod (2) is no longer impelled by the wax (4).
[0071] The elastic constant of this second spring (7) can be different from the elastic constant of the first spring (6).
[0072] When the inner rod (2) is retracted, the configuration of the actuator (A) is like the one shown in
[0073] As the temperature of the wax (4) increases, it will experience a change in state where its specific volume increases, causing the inner rod (2) to come out.
[0074] The inner rod (2) coming out impels the axial displacement of the first base (5) which in turn transmits a force in the axial direction (X-X) to the first spring (6) and the second spring (7).
[0075] Since one of the ends of the second spring (7) is supported on the seating (9.5) attached to the outer shell (9), the force which is transmitted to said second spring (7) causes the elastic deformation thereof, the spring compressing and storing elastic energy that will allow recovering the described initial position corresponding to the position prior to the inner rod (2) coming out.
[0076] As long as the main rod (1) is not limited during its displacement, the force which is transmitted to the first spring (6) causes the displacement of the second base (10), as long as said second base (10) is supported on the inner support surface (8.1) of the bushing (8), and therefore causes the extension of the main rod (1).
[0077] According to the embodiment shown in
[0078] According to another embodiment, the outer shell (9) is formed by means of the attachment of a plurality of parts.
[0079]
[0080]
[0081] The axial displacement of the main rod (1) therefore imposes rotation of the flap (11).
[0082]
[0083] The flap (11) is of a valve (V), and even though the valve (V) is not depicted in
[0084]
[0085] In this position of the actuator (A), the flap (11) is closing a second seating (19) located on the right in
[0086] After the extension of the actuator (A), the flap (11) moves from the second seating (19) located on the right to the first seating (18) located on the left in
[0087] Once the flap (11) closes the first seating (18), the main rod (1) will not be able to move forward any further without causing damage to any of the parts making up the kinematic chain, or the seating (18) of the valve, or even the actuator (A). Nevertheless, the specific volume of the wax (4) can continue to increase, and since it is an incompressible fluid the axial displacement of the inner rod (2) does not stop.
[0088]
[0089] There are two elements in this embodiment which prevent damage to the springs (6, 7) of the actuator (A).
[0090] The main rod (1) shows a flange (1.1) at the end which is housed inside the outer shell (9) such that, in the event of an excessive displacement, said flange would come into contact with the seating of the first base (5), limiting the maximum compression of the first spring (6). The distance of this flange (1.1) is calibrated so that the minimum distance the inner support surface (8.1) of the bushing (8) has to move in order to get closer to the seating in the first base (5) does not exceed the maximum deformation of the first spring (6).
[0091] The seating (9.5) guiding the displacement of the main rod (1) also has a support flange (9.5.1) which, also in the event of an excessive displacement, would abut with the bushing (8), limiting the maximum compression of the second spring (7) and also preventing the accidental destruction thereof.
[0092] In this actuator (A), it is important to have the capacity to adjust the position thereof with respect to the position of the shaft (12) of the flap so as to determine, in the operative mode, the point at which compression of the first spring (6) starts, or also in the operative mode, the degree of compression or preloading of the second spring (7) after recovering its position by means of extension, for example.
[0093] According to one embodiment, the fixing of the actuator (A) is by means of a clamp (17) located in a cylindrical portion of the outer shell (9) for adjusting its position according to the axial direction (X-X). The clamp (17) is tightened once it is positioned according to the axial direction (X-X), which enables, for example, being able to assure complete closure of the first seating (18) of the valve (V) and minimal compression of the first spring (6). Another adjustment criterion is that of also assuring complete closure of the second seating (19) of the valve (V) and minimal compression of the second spring (7).
[0094] An advantage of fixing the actuator (A) by means of the clamp (17) is the ease in replacing or exchanging the actuator (A) without having to modify or change the rest of the elements moved by the actuator (A).
[0095] An example where replacement is required is when the actuator (A) is damaged. In this case, it will only be necessary to open the clamp (17) and release the link between the main rod (1) and the device moved by the actuator (A) so that the actuator (A) is released and can be replaced with another one.
[0096] Another example showing the advantage of fixing by means of clamp (17) is when the assembly formed by the actuator (A) and a device moved by the actuator (A), for example a valve (V), is manufactured according to different specifications. In this case, the assembly allows the actuator (A) to be interchangeable without having to modify the device moved by the actuator (A).
[0097] According to another embodiment, the attachment of the actuator (A) is carried out alternatively by means of a releasable fixing element not necessarily formed by a clamp (17), i.e., an element which likewise allows interchangeability of the actuator (A).
[0098] Another object of the invention is the combination of a valve and an actuator (A). According to an embodiment, the valve (V) comprises a flap (11) displaceable between two end positions, a first open position in which the seating is open which, in the operative mode, allows the passage of flow, and a second closed position in which the seating (18) is closed which, in the operative mode, prevents the passage of flow, where the flap (11) is actuated by an actuator device (A) according to an embodiment such as the one described above, such that: [0099] the main rod (1) of the actuator device (A) moves the flap (11) between its end positions, and [0100] once the flap (11) reaches the closing position in which it closes the first seating (18), an additional displacement of the inner rod (2) of the actuator (A) to close the flap (11) causes the first spring (6) to be at least partially compressed and the first base (5) and the second base (10) to move closer to one another.
[0101] The valve (V) according to this embodiment has a second seating (19) which is closed when the main rod (1) of the actuator (A) is retracted. Therefore, in a first end position of the flap (11): [0102] the first seating (18) of the valve is open, [0103] the second seating (19) of the valve is closed, and [0104] the main rod (1) of the valve is retracted.
[0105] Likewise, in the second end position of the flap (11): [0106] the first seating (18) of the valve is closed, [0107] the second seating (19) of the valve is open, and [0108] the main rod (1) of the valve is extended.
[0109] In the examples shown in the drawings, the flap (11) moves rotatably about a shaft (12) between a first angle (.sub.1) corresponding to the first end position of the flap (11) and a second angle (.sub.2) corresponding to the second end position of the flap (11), wherein the shaft (12) is attached to the main rod (1) of the actuator device (A) by means of a cam (13) which transforms the linear displacement of the main rod (1) into rotation of the shaft (12).
[0110] One of the most interesting applications is a heat recuperator (R) for recovering heat from a gas flowing through an exhaust conduit (14) which would otherwise end up being ejected into the atmosphere.
[0111]
[0112] The heat recuperator (R) comprises: [0113] an exhaust conduit (14) for the passage of hot exhaust gas; [0114] a heat exchanger (15) for heat exchange between a hot exhaust gas and a coolant fluid comprising a conduit (15.1) for the passage of hot gas and a conduit (15.2) for the passage of coolant fluid where: [0115] the conduit (15.1) for the passage of gas through the heat exchanger (15) is in a bypass configuration with the exhaust conduit (14); [0116] a valve (V) for establishing the passage of hot gas either through the exhaust conduit (14) or through the conduit (15.1) for the passage of gas of the heat exchanger (R) such that: [0117] in the first position of the valve (V), the hot gas passes through the heat exchanger (15), and [0118] in the second position of the actuated valve (V), the hot gas passes through the exhaust conduit (14);
wherein the coolant fluid passing through the conduit (15.2) for the passage of coolant fluid is in thermal communication with the chamber (3) of the actuator device of the valve (V).
[0119] In
[0120] The temperature of the liquid coolant gradually increases until reaching a temperature in which it is not advisable for it to keep recovering heat. Wax (4) has been selected so its solid-to-liquid phase change temperature is either at this limit temperature of the liquid coolant or at a lower pre-established temperature in order to take into account the response time of the actuator (A).
[0121] The circuit of the liquid coolant is passed through the second chamber (9.4) such that when the temperature of the liquid coolant reaches the maximum pre-established temperature, the wax (4) changes or has changed phase, causing the extension of the inner rod (2) as shown in
[0122] Nevertheless, the wax (4) can continue to expand. According to the invention, the actuator (A) prevents damage that would be caused by this excessive expansion by compensating for the inner rod (2) coming out by compression of the first spring (6) as shown in
[0123] According to this embodiment, the heat recuperator (R) comprises an actuator (A) with manifolds at the coolant fluid inlet (9.2) and coolant fluid outlet (9.3) manufactured in tube-shaped metal sheet. According to other embodiments, the fluid inlet manifolds, the fluid outlet manifolds, or both are carried out by means of windows made in the outer shell (9).
[0124] In the described embodiments, the seatings (18, 19) of the valve (V) are configured by means of a metal sheet punched and bent to form two angled planes, as shown in
[0125] A body of the valve (V) that is inexpensive and has perfectly flat seatings (18, 19) is obtained with this specific configuration. The chambers of the valve (V) are formed by closing the space with an outer body configured by means of a punched and stamped metal sheet which adapts to the part containing the seatings (18, 19).