Reception system for receiving objects
10537189 ยท 2020-01-21
Assignee
Inventors
Cpc classification
A47F2009/041
HUMAN NECESSITIES
B65G43/10
PERFORMING OPERATIONS; TRANSPORTING
B65G47/71
PERFORMING OPERATIONS; TRANSPORTING
B65G57/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
G07F7/06
PHYSICS
B65G57/10
PERFORMING OPERATIONS; TRANSPORTING
B65G43/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A reception system for receiving objects comprises at least one reception device for receiving objects, a conveyor device, which has at least one conveyor belt section for conveying objects in a conveyance direction in the at least one reception device, and a sensor device, which is arranged on the at least one reception device, for detecting objects in the at least one reception device. It is provided in this case that the sensor device is designed to emit sensor signals along different signal paths over the reception device, to conclude a fill level of the reception device on the basis of an interaction of at least one of the sensor signals with objects conveyed into the reception device. In this manner, a reception system for receiving objects is provided, which enables further automation, in particular in the conveyance of objects into a reception device.
Claims
1. A reception system for receiving objects, comprising a reception system of either a checkout counter or a reverse vending machine, a scanner and scanning system for receiving objects, at least one reception device for receiving objects, a conveyor device, which has at least one conveyor belt section for conveying objects in a conveyance direction into the at least one reception device, and a sensor device, which is arranged on the at least one reception device, for detecting objects in the at least one reception device, wherein the sensor device is designed to emit sensor signals along different signal paths over the reception device, and to determine a fill level of objects in a reception area, wherein the fill level is an assessment of an accumulation of objects along a horizontal plane as the objects are introduced into the at least one reception device, and the sensor device determines the fill level on the basis of an interaction of at least one of the sensor signals with objects conveyed into the reception device, wherein the sensor device is designed to determine a plurality of fill levels.
2. The reception system according to claim 1, wherein the sensor signals are formed by signals of infrared light.
3. The reception system according to claim 1, wherein the sensor device has either one emitter for emitting sensor signals and a plurality of receivers for receiving the sensor signals or a plurality of emitters for emitting sensor signals and one receiver for receiving the sensor signals.
4. The reception system according to claim 1, wherein the at least one reception device is bordered at least in sections by wall sections, wherein sensor units are arranged spatially offset on different wall sections of the at least one reception device.
5. The reception system according to claim 1, wherein a first sensor unit, which forms an emitter, is arranged on a first wall section of the at least one reception device and a second sensor unit, which forms a receiver, is arranged opposite to the first sensor unit on a second wall section opposite to the first wall section.
6. The reception system according to claim 1, wherein at least one sensor unit of the sensor device is designed as a reflection sensor for emitting a sensor signal and for receiving a reflected signal.
7. The reception system according to claim 6, wherein the sensor device is designed to determine a distance value of the at least one reflection sensor to a reflected object on the basis of a received reflected signal.
8. The reception system according to claim 6, wherein the at least one sensor unit designed as a reflection sensor is designed to determine, by comparison of a signal level of a received reflected signal to different threshold values, whether the reflected signal has been reflected by an object at short range to the sensor unit or at long range to the sensor unit.
9. The reception system according to claim 1, wherein at least one sensor unit of the sensor device is designed as a reflection sensor for emitting a sensor signal and for receiving a reflected signal and additionally for receiving an emitted signal of another sensor device.
10. The reception system according to claim 1, wherein the reception system has a control device for analyzing sensor data obtained on the basis of the sensor signals, to conclude the fill level of the reception device on the basis of the sensor data.
11. The reception system according to claim 10, wherein the control device is designed to control the conveyance speed of at least one conveyor belt section of the conveyor device as a function of an ascertained fill level.
12. The reception system according to claim 10, wherein the reception system has an object separation device arranged on the conveyor device, which is adjustable to guide objects into different reception devices, wherein the control device is designed to activate a drive device to adjust the object separation device as a function of an ascertained fill level.
13. The reception system according to claim 1, wherein sensor units of the sensor device each have a display device for outputting visual display signals as a function of a fill level of the reception device.
14. The reception system according to claim 1, wherein a sensor unit, which is designed as an emitter, of the sensor device is designed to emit a sensor signal, which contains an identification identifier and is used as a test signal, for mutual identification, to at least one other sensor unit designed as a receiver.
15. The reception system according to claim 14, wherein the sensor unit is designed to analyze the test signal received at the sensor unit designed as a receiver and to compare the signal level of the test signal to a stored reference value, to conclude a change at the sensor device on the basis of the comparison.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
(1) The concept on which the invention is based will be explained in greater detail hereafter on the basis of the exemplary embodiments illustrated in the figures.
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DETAILED DESCRIPTION OF THE INVENTION
(14) A reception system is described hereafter on the basis of exemplary embodiments of a packing trough system in a product checkout system. However, this is to be understood solely as an example. Fundamentally, a reception system of the type described here can also be used in other systems, for example in reverse vending machines or monitoring systems, in which a fill level is to be monitored on a (planar) reception device for receiving objects.
(15)
(16) The product checkout system 1 has a conveyor device 2 having multiple conveyor belt sections 20, 21, 22, 23, 24. A customer can place products on a first conveyor belt section 20 in this case. Via this first conveyor belt section 20, the products are conveyed through a scanning device 3, to detect the products automatically in the scanning device 3 and, for example, to register them on the basis of bar codes attached to the products. From the first conveyor belt section 20, the products arrive on a second conveyor belt section 21 and, along a conveyor path P, via a third conveyor belt section 22, on a conveyor belt section 23, which is assigned to a packing trough 40 of a packing trough system 4. The products collect in the packing trough 40, so that the products can in turn be removed by the customer and can be packaged to be carried, for example. Finally, the customer can pay for the products at a payment device 5.
(17) The packing trough system 4 has multiple packing troughs 40, 41 (in the illustrated exemplary embodiment two packing troughs 40, 41). The packing troughs 40, 41 are separated from one another by a product separation device 42 in the form of a product distributing guide, wherein this product distributing guide 42 can be adjusted to guide the products into one or the other packing trough 40, 41.
(18) In the product checkout system 1, the products are conveyed in a conveyance direction F through the scanning device 3 to a respective reception-ready packing trough 40, 41. The receiving packing trough 40, 41 is filled successively until all products of a customer have been registered and supplied to the packing trough 40, 41. The product separation device 42 is thereupon rearranged so that subsequent products of another customer are guided toward another packing trough 40, 41.
(19) During filling of a packing trough 40, 41, it may occur that the packing trough 40, 41 reaches its maximally filled state, for example because the speed at which the products are conveyed into the packing trough 40, 41 is greater than the speed at which a customer removes products from the packing trough 40, 41. If this is not recognized, a further conveyance of products toward the packing trough 40, 41 can occur, although the packing trough 40, 41 is actually full, which can result in a backup of products on the conveyor device 2.
(20) To enable a control of the product checkout system 1 as a function of the fill level of the packing trough 40, 41, in the present case, a sensor device 6 is therefore arranged on the packing trough 40, 41, which is used to monitor the fill level of the packing trough 40, 41.
(21)
(22) In the illustrated exemplary embodiment, sensor units 601-609 are provided, which emit sensor signals S along different signal paths over the packing trough 40 and therefore span the packing trough 40 at least in sections with a network of signal paths. The sensor units 601-609 can be used in this case as an emitter and/or as a receiver and are therefore designed for emitting sensor signals S and/or for receiving sensor signals S.
(23) In the illustrated exemplary embodiment, the sensor 601, which is arranged on the front wall section 400observed along the conveyance direction Fof the packing trough 40 emits sensor signals S, which are received by multiple sensor units 602-608 designed as receivers. The sensor 601 can emit identical sensor signals S in this case, so that each receiving sensor 602-608 receives the same sensor signal S. Alternatively, it is conceivable that the sensor 601 emits different sensor signals S, wherein an individual sensor signal S is uniquely assigned to each receiver 602-608.
(24) In addition, in the exemplary embodiment according to
(25) In addition, the sensor 609 is assigned to the sensor 602 and the sensor 608 is assigned to the sensor 605. The sensors 602, 609 or 605, 608, respectively, are opposite to one another in pairs on the wall sections 401, 403 and exchange sensor signals S in pairs, so that each sensor 602, 609, 605, 608 emits a sensor signal S which is received by the respective other sensor 609, 602, 608, 605 and vice versa.
(26) Another exemplary embodiment is shown in
(27) The sensors 611, 612 are so-called reflection scanners, which analyze the reflection on the product object 7 themselves. By analyzing whether a reflected signal is received at the sensor 611, 612, the presence of a product object 7 can therefore be concluded.
(28) The sensor 613, in contrast, is a reflection light barrier, which analyzes whether a light beam reflected at a reflection point 62 is interrupted by a product object 7. In this case, for example, it can be differentiated whether a reflected signal received at the sensor 613 has been caused by a reflection on the product object 7 or on the reflection point 62, in that a polarization of the reflected signal takes place on the reflection point 62.
(29) The functionality for detecting a fill level will be explained hereafter on the basis of
(30) In the exemplary embodiment according to
(31) In the starting state according to
(32) In the starting state according to
(33) If the packing trough 40 fills, because products 7 are conveyed into the packing trough 40, as shown in
(34) If the packing trough 40 fills further, as shown in
(35) If the packing trough 40 fills further, the signal path S3 between the sensor unit 601 and the sensor unit 603 is thus interrupted next, as shown in
(36) Finally, as shown in
(37) In the filled state according to
(38) The recognition of the fill level can be used for a control of the conveyor device 2. Thus, it can be provided that the conveyance speed of the conveyor belt section 22 and also other conveyor belt sections 20, 21, 23, 24 is controlled as a function of the fill level of the packing trough 40. It can thus be provided that the conveyance speed of the conveyor belt section 22 is set to a maximum in the case of empty packing trough 40 (
(39) In addition, the product separation device 42 can also be activated as a function of the fill level. It can thus be provided, as shown in
(40) Display devices 64 in the form of light-emitting diodes or the like can be provided on the sensor units 601-610 (see
(41) The sensor units 601-610 can additionally or alternatively also be connected to external display devices, via which signaling can be performed. In addition, it is also possible to perform signaling spatially separated from the sensor units 601-610, for example, in that suitable actuators are activated or signaling is performed via a central control unit, for example a display screen of the central control unit.
(42) It can thus be provided that in the state according to
(43) The assignment of a fill level value to sensor signals at the individual sensor units 601-605 is illustrated in the following table:
(44) TABLE-US-00001 Meaning when sensor X Sensor occupied Control measure 605 Fill level 25% Display devices 64 light up green 604 Fill level 50% Belt speed of the conveyor belt 22 is reduced, display devices 64 light up green 603 Fill level 75% Belt speed of the conveyor belt section 22 is reduced, display devices 64 light up orange 602 Fill level 100% Conveyor belt 22 stops, display devices 64 light up red, product separation device 42 is adjusted to release another packing trough
(45) In the exemplary embodiment according to
(46) In the starting state according to
(47) If the packing trough 40 fills, as shown in
(48) The sensor units 611-614 each have a short range and a long range. A differentiation is made between the short range and the long range on the basis of the signal level of the reflected signals. If the reflected signal is strong and if the signal level of the received, reflected signal is greater than a first threshold value, it is thus concluded therefrom that the reflective product object 7 is located at short range to the sensor 611-614. If the signal level of the received, reflected signal is less than the first threshold value, in contrast, but is greater than a second threshold value, it is thus concluded therefrom that the reflective product object 7 is located at long range to the sensor 611-614.
(49) In the state according to
(50) In the state according to
(51) If the packing trough 40 is completely filled, as illustrated in
(52) A control of the conveyance direction 2 and a control of the product separation device 42 can in turn be performed depending on the fill level, as has been described above for the exemplary embodiment according to
(53) The assignment of a fill level to the reflected sensor signals received at the sensor units 611-614 is illustrated in the following table:
(54) TABLE-US-00002 Reaction on the basis of the State Meaning Occupied sensors items of sensor information 1 0%, empty None Display devices 64 light up green 2 0%-25% Long range sensor 614 Display devices 64 light up green 3 25% Long range and short Display devices 64 light up range sensor 614 green 4 25%-50% Long range and short Display devices 64 light up range sensor 614, green long range sensor 613 5 50% Long range and short Belt speed of the conveyor range sensor 614, belt section 22 is reduced, long range and short display devices 64 light up range sensor 613 green 6 50%-75% Long range and short Belt speed of the conveyor range sensor 614, belt section 22 is reduced, long range and short display devices 64 light up range sensor 613, green long range sensor 612 7 75% Long range and short Belt speed of the conveyor range sensor 614, belt section 22 is reduced, long range and short display devices 64 light up range sensor 613, orange long range and short range sensor 612 8 75%-100% Long range and short Belt speed of the conveyor range sensor 614, belt section 22 is reduced, long range and short display devices 64 light up range sensor 613, orange long range and short range sensor 612, long range sensor 611 9 100%, full Long range and short Conveyor belt 22 stops, range sensor 614, display devices 64 light up long range and short red, product separation range sensor 613, device 42 is adjusted to long range and short release another packing range sensor 612, trough long range and short range sensor 611
(55) To span a network of sensor units 601-610, as in the exemplary embodiment according to
(56) The teaching can primarily be directed to being able to establish a connection structure at all between a sensor 601 used as an emitter and the sensors 602-605 used as receivers in the exemplary embodiment according to
(57) After the start (step A1), firstly an emitting sensor unit 601 is addressed and requested to emit a sensor signal S to an assigned receiving sensor unit 602-605 (step A2). The modulation frequency of the sensor signal S is initially set in this case, for example, to a default value, corresponding to a minimum value of the modulation frequency (step A3). It is now checked whether a connection can be established to the receiving sensor unit 602-605, i.e., that the receiving sensor unit 602-605 receives the sensor signal S from the emitting sensor unit 601 (steps A4 and A5). If no connection is established, thus if there is no reception at the receiving sensor unit 602-605, the modulation frequency is thus increased in the direction of a carrier frequency, for example (step A6).
(58) It is now checked again in steps A4 and A5 whether a connection is established. If a connection is established, a tolerance value is added to the modulation frequency used (step A7), the modulation frequency is stored and used in future for establishing the connection to this sensor unit 602-605 (step A8). The process is then ended (step A9).
(59) Different procedures can be used for emitting the sensor signals S in steps A1 and A2 between an emitting sensor unit 601 and a receiving sensor unit 602-605 and for teaching the system.
(60) For example, if there is a unique assignment between an emitting sensor unit 601 and a receiving sensor unit 602-605, the corresponding assigned ports of the control unit 43 are thus activated (see
(61) If multiple receivers 602-605 are assigned to one emitter 601, the emitter 601 is thus switched to active mode and emits sensor signals. The receiving sensor units 602-605 are switched to active mode sequentially by activating the corresponding ports of the control device 43, so that a sensor signal from the emitting sensor unit 601 is received sequentially at the receiving sensor units 602-605. The control unit 43 obtains a signal from one receiving sensor unit 602-605, which is presently switched to active mode, at one point in time.
(62) If one receiving sensor unit is assigned to a plurality of emitting sensor units, the receiver is thus active while the emitting sensor units are activated to emit sensor signals sequentially. One signal is thus received from a currently emitting sensor unit at the receiving sensor unit at one point in time.
(63) For example, a frequency of 38 kHz can be used as the default value for the carrier frequency. The variation of the carrier frequency can be performed, for example, in steps of approximately 75 Hz. For example, a receiver can have the greatest sensitivity at the default carrier frequency of 38 kHz, wherein the sensitivity of the receiver can be changed by variation of the modulation frequency. By intentionally worsening the sensitivity, a (low) damping, for example, can be set at the receiver, which enables sensing, for example of transparent objects.
(64) For the sensor units 601-605 to recognize one another, it is only necessary per se for the sensor units 601-605 to exchange signals with one another. This can be performed in a chronologically sequential manner, as described above. In this case, the sensor signals S do not have to have a particular form and in particular do not have to contain a special identifier.
(65) In order that the sensor units can mutually identify one another, the sensor units 601-610 can however also be provided with a separate address in the form of an identification identifier. To mutually identify one another, the sensor units 601-610 can exchange their identification codes in this case, which makes possible a unique recognition and assignment of the sensor signals S to a specific emitter, so that multiple emitters can also emit their sensor signals simultaneously in the scope of the teaching. If, controlled by the control device 43, for example in the arrangement according to
(66) Such a test signal can have the form of a bit sequence, for example, in the scope of which, for example, different pulses are emitted. Thus, a sensor signal S can have, for example, three pulses having a length of 20 s each and a high signal level, between each of which pulses having a pulse length of 35 s and a low signal level are emitted, so that a pulse having a high signal level is followed by a pulse having a low signal level. A pulse sequence 10101 results.
(67) However, such a test signal can also be a unique ID, for example an address identifier such as a MAC address or an ID which is dynamically assigned by the control device 43, for example.
(68) The propagation path can simultaneously also be used as a characteristic for the position determination of the sensor units 601-603. Thus, the signal level of the received test signals can be analyzed to determine the distance of the receiving sensor units 602, 603 from the emitting sensor units 601 via this signal level.
(69) It can additionally be recognized by the repeated measurement of test signals and the signal level thereof whether a change occurs in the relative position of the sensor units 601-603 in relation to one another.
(70) This is illustrated in
(71) If the relative position of the receiving sensor unit 602 in relation to the emitting sensor unit 601 is changed and the receiving sensor unit 602 is displaced, for example, into a scattered light cone L of the emitting sensor unit 601 (
(72) Such a scattered light cone L results, for example, in the case of infrared sensors which use infrared LEDs. In general, such infrared sensors have the greatest intensity along their central light axis, which drops outward radially in relation to the light axis. A scattered light cone around the central light axis having a cone angle of 35 results, for example.
(73) In addition, the determination of the spatial location relationship between sensor units 601-604 can also be improved by scattered light measurements, as illustrated in
(74) In principle, a single sensor unit can be sufficient to span a network of different signal paths S2-S6, as shown in
(75) For example, the sensor signals emitted by the sensor unit 601 are generated on the basis of patterns, which are stored in a database of the control device 43. In this manner, different sensor signals can be generated, which are assigned to the individual signal paths S2-S6. The sensor signals assigned to the different signal paths S2-S6 can be differentiated from one another on the basis of the received light pulses at the sensor unit 601, for example on the basis of the number and duration of the light pulses.
(76)
(77) It is to be noted here that a unified control device 43 can be provided to activate the sensor units 601-610 and perform signal processing. However, it is also conceivable and possible to provide different units, which jointly assume controlling functions and are part of the overall system at the same time.
(78) In the exemplary embodiment according to
(79) The sensor units 601-610 are activated via the third control unit 432, and a first signal analysis of signals which are received by the sensor units 601-610 also takes place at the third control unit 432, for example. For example, the third control unit 432, which can be embodied as an electronics board, for example, can already perform a first analysis of a fill level of a packing trough 40, 41 on the basis of the signals received by the sensor units 601-610.
(80) The third control unit 432 can also be integrated into the second control unit 431, for example. However, it is also conceivable and possible to embody the third control unit 432 and the second control unit 431 as separate units, which are connected to one another via a suitable connection, for example a data connection in the form of a network connection.
(81) The third control unit 432 can, for example, perform a first analysis of the signals received by the sensor units 601-610. Results of this first analysis can be transmitted to the higher-order, second control unit 431, which carries out a further analysis and communicates with the first control unit 430. The control unit 430 which controls the higher-order system can then evaluate data which it receives from the second control unit 431, to control a conveyor belt system 2 as a function thereof, for example. The control unit 430 can also trigger an adjustment of the product distributing guide 42, for example, wherein the control of the movement procedure of the product distributing guide 42, i.e., for example, an activation of a drive unit of the product distributing guide 42, can be performed by the second control unit 431, to which the product distributing guide 42 is connected.
(82) A scanning device 433, for example in the form of a product scanner 3 (see
(83)
(84) The sensor units 601-603 can thus each have an assembly 65, which comprises the components required for the sensor function of the sensor unit 601-603, for example an emitter unit and/or a receiver unit. The sensor units 601-603 are each embodied modularly and comprise input-side terminals 650-654 and output-side terminals 655-658.
(85) A power supply can be connected to the sensor units 601-603 via the input-side terminals 650, 651, wherein the sensor units 601-603 are interconnected in series, so that output-side terminals 657, 658 of one sensor unit 601, 602 are connected to input-side terminals 650, 651 of the next sensor unit 602, 603, to transmit a supply voltage toward the next sensor unit 602, 603.
(86) An interconnection of the sensor assemblies 65 of the sensor units 601-603 can be performed in a cascaded form via the remaining terminals. Thus, a first sensor line, via which signals can be transmitted toward and away from the sensor assembly 65 of the first sensor unit 601, can be connected to an input-side terminal 652 of the first sensor unit 601. A second sensor line, in contrast, is connected to a terminal 653 of the first sensor unit 601 and a third sensor line is connected to an input-side terminal 654 of the first sensor unit 601.
(87) The input-side terminal 653 of the first sensor unit 601 is wired to the output-side terminal 655 of the first sensor unit 601, which is in turn connected to the input-side terminal 652 of the second sensor unit 602, so that via this, the second sensor line is connected to the sensor assembly 65 of the second sensor unit 602. The input-side terminal 654 of the first sensor unit 601, in contrast, is connected to the output-side terminal 656 of the first sensor unit 601, which is in turn connected to the input-side terminal 653 of the second sensor unit 602. This input-side terminal 653 of the second sensor unit 602 is wired to the output-side terminal 655 of the second sensor unit 602, which is connected to the input-side terminal 652 of the third sensor unit 603, so that the assembly 65 of the third sensor unit 603 is connected to the third sensor line.
(88) This cascaded form of the interconnection is fundamentally scalable as desired, wherein for the cascaded connection of more than three sensor units 601-603 to one another, more terminals are accordingly to be provided on the individual sensor units 601-603. A star circuit of the type shown in principle in
(89) The concept on which the invention is based is not restricted to the above-described exemplary embodiments, but rather may also be implemented in entirely different ways.
(90) A fill level recognition in the form described here is not restricted in principle to product checkout systems. For example, in reverse vending machines, for example for beverage containers, packing troughs can also be present, into which containers are conveyed and at which a fill level recognition can be performed according to the type described here.
(91) The sensors are not necessarily embodied as infrared emitters and/or receivers, but rather can also be designed differently. For example, ultrasonic sensors, capacitive sensors, inductive sensors, pressure sensors, cameras, or the like can also be used.
LIST OF REFERENCE SIGNS
(92) 1 product checkout system 2 conveyor system 20-24 conveyor device 3 product scanner 4 packing trough system 40, 41 packing trough 400-403 side 42 product separation device 420 pivot axis 43 control device 430-432 control units 433 scanning device 44 drive device 5 payment terminal 6 sensor device 601-610 sensor unit 611-614 sensor unit 62, 632-637 reflection point 64 display device 7 object A1-A9 steps D pivot direction F conveyor device L, L, L1, L1, L2, L2 light cone family P path S, S sensor signal S1-S6 signal path