Exhaust device provided with oxygen sensor
10539061 ยท 2020-01-21
Assignee
Inventors
Cpc classification
F01N2560/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2230/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N13/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N1/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2590/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Problem: The objective of the present invention is to provide a technique to enable more accurate measurement of oxygen contained in an exhaust gas in an exhaust device provided with an oxygen sensor. Solution: A catalyst which cleans the exhaust gas is provided in an exhaust pipe in an exhaust device that includes a muffler coupled downstream of the exhaust pipe, and an oxygen sensor is mounted on a pipe portion that is disposed downstream from the catalyst and that is directly coupled to the catalyst. The oxygen sensor is provided substantially perpendicular to the axial direction of the pipe portion through which the exhaust gas flows. The oxygen sensor includes a detecting portion, the detecting portion is disposed in a recessed portion formed in the muffler, and a wire is disposed on an outer side of the recessed portion.
Claims
1. An exhaust device including an exhaust pipe mounted on an engine, and a muffler coupled downstream of the exhaust pipe, the exhaust device comprising: a catalyst which cleans exhaust gas provided in the exhaust pipe or the muffler; and an oxygen sensor mounted on a pipe portion that is disposed downstream from the catalyst and that is directly coupled to the catalyst, wherein the muffler includes a muffler cover, and the muffler cover includes a wire retaining portion that retains a wire that extends from the oxygen sensor.
2. The exhaust device according to claim 1, wherein the oxygen sensor is provided perpendicular to an axial direction of the pipe portion through which the exhaust gas flows.
3. The exhaust device according to claim 1, wherein the muffler cover includes a first cover and a second cover, the first cover includes the wire retaining portion on an outer surface in a transverse vehicle direction, and the second cover is disposed to cover the wire retaining portion.
4. The exhaust device according to claim 3, wherein the muffler cover includes an opening for intake of air caused during travelling, and the opening is disposed so that the air caused during travelling becomes incident upon the wire.
5. The exhaust device according to claim 1, wherein the oxygen sensor includes a detecting portion, the detecting portion is disposed in a recessed portion formed in the muffler, and a wire that extends from the oxygen sensor is disposed on an outer side of the recessed portion.
6. The exhaust device according to claim 5, wherein a muffler cover includes an opening for intake of air caused during travelling, and the opening is disposed so that the air caused during travelling becomes incident upon the wire.
7. The exhaust device according to claim 1, wherein the muffler cover includes an opening for intake of air caused during travelling, and the opening is disposed so that the air caused during travelling becomes incident upon the wire.
8. An exhaust device including an exhaust pipe mounted on an engine, and a muffler coupled downstream of the exhaust pipe, the exhaust device comprising: a catalyst which cleans exhaust gas provided in the exhaust pipe or the muffler, and an oxygen sensor mounted on a pipe portion that is disposed downstream from the catalyst and that is directly coupled to the catalyst, wherein the oxygen sensor is provided perpendicular to an axial direction of the pipe portion through which the exhaust gas flows, and wherein the oxygen sensor includes a detecting portion, the detecting portion is disposed in a recessed portion formed in the muffler, and the wire that extends from the oxygen sensor is disposed on an outer side of the recessed portion.
9. The exhaust device according to claim 8, wherein a muffler cover includes an opening for intake of air caused during travelling, and the opening is disposed so that the air caused during travelling becomes incident upon the wire.
10. An exhaust device comprising: an exhaust pipe mounted on an engine; a muffler coupled downstream of the exhaust pipe; an oxygen sensor; a catalyst which cleans exhaust gas in the muffler; a muffler cover disposed on an outer side of the muffler of the motorcycle; and a pipe portion through which the exhaust gas cleaned by the catalyst flows disposed on a downstream side of the catalyst of the muffler, wherein the muffler is disposed laterally to a rear wheel of a motorcycle, and wherein the oxygen sensor is mounted on the pipe portion and disposed between the muffler and the muffler cover; and wherein the muffler cover includes a wire retaining portion that retains a wire that extends from the oxygen sensor.
11. The exhaust device according to claim 10, wherein the oxygen sensor is inclined to an inner side of the motorcycle.
12. The exhaust device according to claim 10, wherein the oxygen sensor is provided perpendicular to an axial direction of the pipe portion through which the exhaust gas flows.
13. The exhaust device according to claim 10, wherein the muffler cover includes a first cover and a second cover, the first cover includes the wire retaining portion on an outer surface in a transverse vehicle direction, and the second cover is disposed to cover the wire retaining portion.
14. The exhaust device according to claim 10, wherein the oxygen sensor includes a detecting portion, wherein the detecting portion is disposed in the pipe portion such that the oxygen sensor is disposed in a recessed portion formed in the muffler, and wherein the wire is disposed on an outer side of the recessed portion.
15. The exhaust device according to claim 10, wherein the muffler cover includes an opening for intake of air caused during travelling, and the opening is disposed so that the air caused during travelling becomes incident upon the wire.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(13) The embodiments of the present invention described will be described in detail below. The features of up, down, front, back, left and right in the examples and drawings respectively denote direction as seen by a driver who is riding the motorcycle.
Example 1
(14) Firstly, Example 1 of the present invention will be described making reference to the drawings.
(15) As illustrated in
(16) The main components of the vehicle frame 11 include the head pipe 21, a main frame 22 that extends horizontally after sloping downwardly from the head pipe 21, a cross frame 23 that is provided on a rear end of the main frame 22, a seat rail 24 that slopes to the rear in an upward configuration from the cross frame 23, and a pivot unit 12 that is provided in proximity to the cross frame 23.
(17) The unit swing 14 integrates an engine 27, an air intake device 29 configured to supply a mixed gas to the engine 27, and an exhaust device 30 extending from the engine 27. The exhaust device 30 includes an exhaust pipe 31 mounted on the engine 27 and a muffler 32 connected downstream of the exhaust pipe 31. A reaction unit 25 extends between the rear end of the unit swing 14 that extends from the pivot unit 12 to the rear portion of the seat rail 24.
(18) The front wheel steering unit 15 includes a steering stem 34 that is rotatably provided on the head pipe 21, a front fork 35 that extends downwardly from the steering stem 34 and supports the front wheel 17, and a handle bar 36 mounted on an upper end of the steering stem 34 for a rider to perform steering operations.
(19) The detailed structure of the muffler will be described below.
(20) As illustrated in
(21) Next, the exhaust pipe will be described. The exhaust pipe 31 includes an upstream exhaust pipe 55 that extends from an exhaust port of the engine 27 (reference is made to
(22) The downstream exhaust pipe 56 includes a first exhaust pipe 61 that is oriented from an upstream side to a downstream side and extends in a configuration in which the passage cross-sectional area has a fixed cross-sectional area, a second exhaust pipe 62 that has a larger passage cross-sectional area than the first exhaust pipe 61, that extends in a configuration in which the passage cross-sectional area has a fixed cross-sectional area, and in which catalysts 60, 60 are intermittently interposed to purify the exhaust gases, a third exhaust pipe 63 that is connected to a downstream end of the second exhaust pipe 62, that has a reduced diameter portion 66, and that has a smaller passage cross-sectional area at a downstream end than the passage cross-sectional area of the upstream end, and a fourth exhaust pipe (pipe portion 64) that is connected to a downstream end of the third exhaust pipe 63, that extends in a configuration in which the passage cross-sectional area has a fixed cross-sectional area, and that is provided with a collar 69 that enables mounting therein of an oxygen sensor 80 (reference is made to
(23) A first pipeline 71 extends from the second expansion chamber 52 to the first expansion chamber 51, a second pipeline 72 extends from the first expansion chamber 51, and a third pipeline 73 is connected to a downstream end of the second pipeline 72. The third pipeline 73 extends outside the muffler 32.
(24) The first pipeline 71 extends between the second expansion chamber 52 and the first expansion chamber 51 and is supported on the first separator 46. The second pipeline 72 is supported by the first separator 46 and the second separator 47, and the third pipeline 73 is supported by the third separator 48 and the rear inner cap 44b and rear outer cap 44a. A diffuser hole is provided along the second pipeline 72 and a diffuser outer cylinder 74 that includes a separate diffuser hole and has a larger outer diameter than the second pipeline 72 is coupled to an outer periphery of the second pipeline 72 at a position that corresponds to the first diffuser hole.
(25) The oxygen sensor 80 is mounted on the pipe portion 64 that is disposed downstream of the catalyst 60 and is directly connected to the catalyst 60.
(26) The exhaust gas that is discharged from the engine 27 (reference is made to
(27) As illustrated in
(28) The oxygen sensor 80 includes a detecting portion 82. The detecting portion 82 is disposed in the recessed portion 81 that is formed in the muffler 32. The oxygen sensor 80 is provided in a substantially perpendicular configuration to the direction of the axial line 64X of the pipe portion 64 through which the exhaust gas flows. A wire 83 extends from the upper end of the oxygen sensor 80, and the wire 83 is disposed on an outer side of the recessed portion 81.
(29) The operation of an exhaust gas device provided with an oxygen sensor having the configuration above will be described below.
(30) Referring now jointly to
(31) In the present invention, the oxygen sensor 80 is mounted on the pipe portion 64 that is directly coupled to the catalyst 60. Since a rectified exhaust gas flows in the pipe portion 64, it is possible to more accurately measure the oxygen that is contained in the exhaust gas.
(32) Furthermore, the oxygen sensor 80 is provided in a substantially perpendicular configuration to the direction of the axial line 64X of the pipe portion 64. The exhaust gas flows along the axial line 64X of the pipe portion 64. Since the oxygen sensor 80 is disposed in a substantially perpendicular configuration to the passage that extends in the direction of the axial line 64X of the pipe portion 64 in which the exhaust gas flows, it is possible to more accurately measure the oxygen that is contained in the exhaust gas.
(33) Next, a first modified example of Example 1 will be described.
(34) As illustrated in
(35) The point of difference from Example 1 resides in the feature that the downstream end 56b of the downstream exhaust pipe 56 is disposed to face the third expansion chamber 53, and the pipe that corresponds to the fourth exhaust pipe 64 (reference is made to
(36) As illustrated in
(37) The oxygen sensor 80 includes the detecting portion 82. The detecting portion 82 is disposed in the recessed portion 81 that is formed in the muffler 32. The oxygen sensor 80 is disposed so that the axial line 80X of the oxygen sensor 80 is substantially horizontal.
(38) Next, aspects such as the structure of the muffler cover that enables installation of a wire that extends from the oxygen sensor will be described below.
(39) As illustrated in
(40) The first cover 91 includes a wire recessed portion 95 that is formed in the first cover 91 to enable passage of the wire 83, and the wire retaining portion 93 that is formed in the wire recessed portion 95 and that is formed in a hook-like configuration in a plurality of intermittent positions. The muffler cover 90 includes an opening 94 that enables intake of air caused during travelling at a position facing the wire retaining portion 93 and is disposed so that the air caused during travelling that enters through the opening 94 becomes incident on the wire 83.
(41) A cap stay 87 is provided on the rear inner cap 44b, and is provided to enable mounting of the rear outer cap 44a through a cap screw 88 on the cap stay 87.
(42) The operation of an exhaust gas device provided with an oxygen sensor having the configuration above will be described below.
(43) Referring now jointly to
(44) In the present invention, the oxygen sensor 80 is mounted on the pipe portion 64 that is directly coupled to the catalyst 60. Since a rectified exhaust gas flows in the pipe portion 64, it is possible to more accurately measure the oxygen that is contained in the exhaust gas within such a rectified space. As a result, a more linear value can be obtained in relation to the oxygen component that is contained in the exhaust gas and consequently, it is possible to more accurately measure the oxygen that is contained in the exhaust gas.
(45) Furthermore, the oxygen sensor 80 is provided in a substantially perpendicular configuration to the direction of the axial line 64X of the pipe portion 64. The exhaust gas flows along the axial line of the exhaust pipe 31. Since the oxygen sensor 80 is disposed in a substantially perpendicular configuration to the passage that extends in the axial direction and in which the exhaust gas flows, it is possible to more accurately measure the oxygen that is contained in the exhaust gas.
(46) Returning now to
(47) Furthermore, the first cover 91 that is a constituent element of the muffler cover 90 is provided with the wire retaining portion 93 on a surface on the outer side in the transverse direction of the vehicle. That is to say, the wire 83 that extends from the oxygen sensor 80 is provided on the surface (outer surface 91s of the first cover 91) that is opposite to the surface (inner side surface 91u of the first cover 91) on the side on which the muffler 32 is installed, and therefore it is possible to reduce heat emanating from the muffler 32 from coming into contact with the wire 83. Furthermore since the second cover 92 is disposed to cover the wire retaining portion 93, the external aesthetic characteristics of the vehicle appearance can be maintained in a superior configuration.
(48) Next, a further modified example of Example 1 will be described.
(49) As illustrated in
Example 2
(50) Example 2 of the present invention will be described below.
(51) As illustrated in
(52) The unit swing 14 integrates the engine 27, the intake device 29 configured to supply a mixed gas to the engine 27, and the exhaust device 30 extending from the engine 27. The exhaust device 30 includes the exhaust pipe 31 mounted on the engine 27 and the muffler 32 connected downstream of the exhaust pipe 31.
(53) The point of difference from Example 1 resides in the structure of the muffler, the disposition of the oxygen sensor and the difference in relation to the installation of the wire that extends from the oxygen sensor. The points of difference will be described in detail below.
(54) The structure of the muffler will be described.
(55) As illustrated in
(56) The exhaust pipe 31 includes the upstream exhaust pipe 55 that extends from an exhaust port of the engine 27 (reference is made to
(57) The second exhaust pipe 62 is oriented from upstream to downstream in the direction of exhaust gas flow, and includes an enlarged diameter portion 97, a cylindrical portion 98 and the reduced diameter portion 66. The catalyst 60 is interposed in the cylindrical portion 98. The pipe portion 64 is a member that is configured substantially in the shape of a letter U to thereby convert the direction of exhaust gas flow by approximately 180 degrees. The collar 69 is provided at an intermediate point of the pipe portion 64, and the oxygen sensor 80 is threadably engaged with the collar 69.
(58) The first pipeline 71 extends from the first expansion chamber 51 to the second expansion chamber 52, the second pipeline 72 extends from the second expansion chamber 52 to the third expansion chamber 53, and the third pipeline 73 extends from the third expansion chamber 53 outside the muffler 32.
(59) The third exhaust pipe 63 and the fifth exhaust pipe 65 are supported by the first separator 46. Furthermore, the first pipeline 71 is supported on the first separator 46. The second pipeline 72 is supported by the second separator 47, and the third pipeline 73 is supported by the rear cap 44.
(60) As illustrated in
(61) Returning now to
(62) The operation of Example 2 will be described below.
(63) Referring now jointly to
(64) In the present invention, the oxygen sensor 80 is mounted on the pipe portion 64 that is directly coupled to the catalyst 60. Since a rectified exhaust gas flows in the pipe portion 64, it is possible to more accurately measure the oxygen that is contained in the exhaust gas.
(65) The oxygen sensor 80 is provided in a substantially perpendicular configuration to the direction of the axial line 64X of the pipe portion 64. The exhaust gas flows along the axial line of the exhaust pipe 31. Since the oxygen sensor 80 is disposed in a substantially perpendicular configuration to the passage that extends in the direction of the axial line of exhaust gas flow, it is possible to more accurately measure the oxygen that is contained in the exhaust gas. In other respects, the operation and effect produced by those elements of structure that are the same as Example 1 exhibit the same operation and effect as Example 1, and therefore description will not be repeated.
(66) Although the embodiments of the present invention have been applied to a motorcycle, application is also possible in relation to a tricycle, and also may be applied to a general vehicle.
(67) Furthermore, although the oxygen sensor in the present invention is disposed in a pipe portion that is directly connected to a catalyst, various types of sensors such as temperature sensors may also be applied.
INDUSTRIAL APPLICABILITY
(68) The present invention finds suitable application to a motorcycle that is provided with an oxygen sensor.
REFERENCE SIGNS LIST
(69) 27 . . . Engine, 30 . . . Exhaust device, 31 . . . Exhaust pipe, 32 . . . Muffler, 60 . . . Catalyst, 64 . . . Pipe portion (Fourth exhaust pipe), 80 . . . Oxygen sensor, 83 . . . Wire, 90 . . . Muffler cover, 91 . . . First cover, 92 . . . Second cover, 93 . . . Wire retaining portion.