Automated immersion apparatus and method for cooking meals
10537198 ยท 2020-01-21
Assignee
Inventors
Cpc classification
A47J27/10
HUMAN NECESSITIES
A23V2002/00
HUMAN NECESSITIES
B65D81/3415
PERFORMING OPERATIONS; TRANSPORTING
A47J36/321
HUMAN NECESSITIES
A23V2002/00
HUMAN NECESSITIES
A47J36/2405
HUMAN NECESSITIES
A23L3/0155
HUMAN NECESSITIES
A23L3/10
HUMAN NECESSITIES
A23L5/10
HUMAN NECESSITIES
B65D2581/3425
PERFORMING OPERATIONS; TRANSPORTING
International classification
A47J27/62
HUMAN NECESSITIES
A47J27/10
HUMAN NECESSITIES
A23L5/10
HUMAN NECESSITIES
A23L3/10
HUMAN NECESSITIES
Abstract
A system and method for storing, preserving and cooking meals using the sous-vide technique. The system and method of the present invention is designed to automatically cook, upon request a meal having various ingredients by immersing bagged food in temperature controlled liquid. The cooking time may be manually or automatically programmed from downloaded cooking direction associated with the food. The cooking request may be given by a user from the physical apparatus or using a mobile device application.
Claims
1. An automated sous-vide cooking method for a plurality of food components held in at least one bag for cooking food, the bag comprising at least two discrete sections and being immersible in a water-based liquid, the sections being impervious from one another, wherein the method comprises the steps to: fetch an electronic data source to retrieve predetermined cooking instructions associated to the at least one bag; insert a plurality of food components in the at least two discrete sections of the at least one bag in a first sequence according to the predetermined cooking instructions, the food components requiring longer cooking time being placed in lower individual sections of the bag; suspend the bag vertically so that the at least two discrete sections of the bag are in a superposed position relative to each other; automatically and sequentially immerse each non-immersed lowest section of the bag in the water-based liquid at predetermined times according to the predetermined cooking instructions, each of the predetermined time being associated with the section being immersed, wherein the temperature of the liquid is maintained at a constant temperature for cooking or reheating food; circulate the water-based liquid around the immersed sections of the bag to maintain the temperature of the water-based liquid surrounding the immersed sections at a constant temperature for cooking or reheating food; leave the immersed sections of the bag in the water-based liquid for a specific duration according to the predetermined cooking instructions, and; automatically and sequentially retract each of the immersed sections of the bag from the water-based liquid in a second sequence being reverse to the first sequence, wherein each of the immerse sections is retracted when the duration of the predetermined cooking instructions associated with the said immersed sections is over.
2. The method as described in claim 1, wherein the method further comprises the steps to maintain the bag at a temperature allowing the preservation of the food.
3. The method as described in claim 1, wherein the method further comprises the step to maintain the bag retracted from the water-based liquid at a surrounding temperature maintaining the food at a warm temperature.
4. The method as described in claim 1, wherein the method further comprises a step to input the cooking instruction parameters relating to each of the sections of the bag to be cooked.
5. The method as described in claim 1, wherein the method further comprises a step to read an identification mark related to each of the sections of the at least one bag to be cooked and to fetch the cooking instructions related to the read identification mark.
6. The automated sous-vide cooking method of claim 1, the method further comprising vacuum sealing each of the at least two discrete sections of the at least one bag.
7. The automated sous-vide cooking method as described in claim 1, wherein the durations of cooking of all immersed sections are over at a same time, the method comprising retracting all the immersed sections at the said same time.
8. An automated sous-vide cooking method for a plurality of food components held using a bag immersible in a water-based liquid for cooking food, the bag comprising at least two discrete sections, the sections being impervious from one another, wherein the method comprises the steps to: insert a plurality of food components in the at least two discrete sections of the at least one bag in a first sequence according to predetermined cooking instructions, the food components requiring longer cooking time being placed in lower individual sections of the bag; attach the bag over a container containing the water-based liquid maintained at a temperature for cooking or reheating food, the bag being attached vertically so that the at least two discrete sections of the bag are in a superposed position relative to each other; automatically lower the bag to a first predetermined height and at a first predetermined time according to the predetermined cooking instructions to immerse at least a non-immersed lowest section of the bag within the container; automatically lower the bag to a second predetermined height and at a second predetermined time according to the predetermined cooking instructions to immerse a second non-immersed lowest section of the bag within the container according to the first sequence; circulate liquid around the immersed sections of the bag to maintain the temperature of the water-based liquid surrounding the immersed sections at a constant temperature for cooking or reheating food; leave the two immersed sections within the liquid for a predetermined duration; and automatically raise one of the immersed sections of the bag from the water-based liquid in a second sequence being reverse to the first sequence, wherein each of the immerse sections is raised when a duration of cooking of the predetermined cooking instructions associated with the one of the immersed sections is over.
9. The method as described in claim 8, the method further comprising the step to maintain the bag at a temperature allowing the preservation of the food.
10. The method as described in claim 8, the method further comprising the step to maintain the bag at a warm temperature suitable to be eaten.
11. The method as described in claim 8, wherein each of the at least one bag is attached in an independent compartment.
12. The method as described in claim 8, wherein the method further comprises a step to input the cooking instruction parameters relating to each of the sections of the at least one bag to be cooked.
13. The method as described in claim 8, wherein the method further comprises a step to read an identification mark related to each of the sections of the bag to be cooked and to fetch an electronic data source to retrieve the cooking instructions related to the read identification mark.
14. An apparatus for automatically sous-vide cooking a plurality of food components in water-based liquid, the apparatus comprising: a container configured for receiving the water-based liquid at a temperature allowing the cooking of the food, the container comprising a liquid circulator mechanism; at least one independent compartment in liquid communication with the container, the compartment being configured to receive at least one bag containing food, each bag comprising at least two discrete sections adapted to receive food, the sections being impervious from one another, the food requiring longer cooking time being placed in lower sections of the bag; wherein, for each compartment comprised in the apparatus, the apparatus comprises: at least one mechanism for vertically automatically moving the at least one bag in and out of the water-based liquid of the container at least one section at a time; at least one bag holder attached to the at least one mechanism, the bag holder being adapted to suspend the bag vertically so that the sections of the bag are in a superposed position relative to one or more other sections; the apparatus further comprising a central controller connected to the mechanism, the central controller being configured to: retrieve cooking instructions from an electronic data source, the cooking instructions comprising: i. data for determining cooking duration relating to each of the sections of the at least one bag of food; ii. lowering and rising sequences of the bag, the rising sequence being reverse of the lowering sequence; instruct the at least one mechanism to vertically move at least at two predetermined times and at a predetermined height to cook each section during the cooking duration of the retrieved cooking instructions and according to the lowering and rising sequences of the bag; command the liquid circulator mechanism to circulate water-based liquid around the at least two sections of the bag to maintain the temperature of the liquid surrounding the immersed sections at a constant temperature for cooking or reheating food.
15. The apparatus as described in claim 14, wherein the at least one mechanism for moving the at least one bag in and out of the liquid is powered by a motor.
16. The apparatus as described in claim 15, wherein the motor is controlled by a motor controller.
17. The apparatus as described in claim 16, wherein the central controller is connected to the motor controller and controls the moving of the at least one bag.
18. The apparatus as described in claim 16, wherein the at least one motor comprises a moving elongated member, the elongated member being attached to the motor at one extremity and wherein at least one bag holder is attached to a second extremity of the elongated member.
19. The apparatus as described in claim 14, wherein the central controller runs a computer program acting as a server and executes cooking instructions on reception of a request from a client device.
20. The apparatus as described in claim 14, wherein the apparatus further comprises a user interface for inputting the cooking instructions relating to each of the sections of the at least one bag to be cooked.
21. The apparatus as described in claim 14, wherein the volume of the water-based liquid of the container is maintained at any level.
22. The apparatus as described in claim 14, wherein each compartment is maintained at a temperature ensuring the preservation of the bag within the compartment.
23. The apparatus as described in claim 22, wherein the temperature of each compartment is individually controlled.
24. The apparatus as described in claim 14, wherein each compartment further comprises a door located at the bottom of the compartment allowing the moving of the bag within the liquid of the container.
25. The apparatus as described in claim 14, further comprising a liquid heater.
26. The apparatus as described in claim 14, wherein the apparatus further comprises a mechanism to replace the water-based liquid of the container.
27. The apparatus as described in claim 26, wherein the apparatus is configured to automatically activate the mechanism to replace the liquid of the container at one or more predetermined times.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(19) The present meal cooking system and method is designed to prepare one or more meals using immersion cooking techniques. According to the principles of the present invention, the present food cooking system and method provides an automated solution for preparing a cooked meal. As such, the immersion cooking process is preferably automated.
(20) Now referring to
(21) Now referring to
(22) To summarise the state of the art of immersion cooking, such a technique requires several meal components 1 all cooked in the same apparatus 11 at various time intervals and have another apparatus for either keeping the meal warm or for thawing one or more meal elements. The immersion cooking thus required the cook to adequately monitor the cooking time of each and every element while initially taking into account the time at which each should be placed in the immersion cooking apparatus to ensure that all elements are ready for serving 12 simultaneously or are ready at one or more predetermined time intervals
(23) The present invention will provide a solution to reduce the complexity of immersion cooking. In the present embodiment, a cooking method comprises the steps of sous-vide cooking. These steps generally comprise immersing one or more bags containing food within a temperature controlled liquid for a specific duration. The temperature controlled liquid shall also circulate in order to provide an optimal energy transfer process.
(24) The cooking system and method according to the present invention integrates food storage and preservation until cooking is required.
(25) In a preferred embodiment, the cooking process is automated inside the cooking system apparatus. The present apparatus allows the liquid of the immersed food to be kept at the appropriate temperature, ensure circulation of the liquid around the bagged food to have a constant energy transfer from the liquid to the food during cooking period, and allow cooking of the various sections of a bagged meal.
(26) The bag may comprise a unitary component (i.e. Sous-vide smoked meat) or a plurality of components (i.e. meat, vegetables . . . ). A multi-compartment bag comprises a plurality of sous-vide sections having various cooking times as shown in
(27) According to an embodiment, the present invention comprises the entire process for producing a single meal composed of a plurality of food components held in immersion cooking bags. The bags are stored and preserved in a preservation zone, each component or bag sections are then cooked in temperature controlled liquid for a specific time before being ready to be served. The system comprises a computer program executing an algorithm to calculate the appropriate cooking sequence for the different sections of the bag to be optimally cooked and be ready at the same time. The calculation program may take a plurality of factors such as the singularity or plurality of compartments in the bagged food to be cooked, the type of food contained in each section of the bag and the cooking temperatures of each food. Additionally, the calculation program ensures that all food components are ready at the same time upon completion of the process.
(28) An important aspect of the present method and system for cooking food is that the food must be inserted in the different sections of a bag following the sequence required by the cooking instructions. As such, the food requiring a longer cooking time shall be placed in the lower sections of the bag as these section are typically immersed or submerged at first during the cooking process. Following the same principle, the food requiring less cooking time shall be placed in the higher section of the bag, as they are typically immersed or submerged at a later stage during the cooking process.
(29) As an example, let take a meal comprising chicken, vegetables and mashed potatoes. The bag must comprise chicken, vegetables and mashed potatoes and the cooking instructions must specify that the chicken must be cooked for 18 minutes (duration) at 65 degrees Celsius (liquid temperature), the vegetable must be cooked during 8 minutes at 65 degrees Celsius and the mashed potatoes during 5 minutes at 65 degrees Celsius. As such, the bag shall comprise three sections wherein the chicken is placed in the lowest section, the vegetables are placed in the middle section and the mash potatoes are placed in the highest section. Still in the same example, the apparatus shall first immerse the section containing the chicken for 10 minutes. At 10 minutes, the apparatus shall further immerse the vegetable for 3 minutes (keeping the chicken immersed) and immerse the mash potatoes after 13 minutes from the beginning. All section shall be removed from the liquid after 18 minutes, ready to be eaten. One skilled in the art shall understand that any other combination is possible as the present example does not limit the present invention.
(30) One skilled in the art shall understand that even if the present illustration describes a bag comprising multiple sections each comprising food, the present system may be adapted to use one or more bags comprising a single food section. Thus, in such an embodiment, the cooking instruction would specify only cooking duration and a single height of cooking.
(31) In the same manner as for the single meal process, the multi-meal process uses a computer program implementing a computation algorithm that executes the appropriate cooking sequence for the each section of one or more bags to be optimally cooked. Additionally, in an embodiment cooking multiple meals, the computer program shall use further parameters defining the plurality of meals which have different cooking times and temperatures. Similarly, the computer program also ensures that all the sections of each bag to be cooked are ready at the same time and/or at predetermined time intervals upon completion of the process. In another embodiment, the system may be configured to allow some bags to be cooked simultaneously and others to be ready at predetermined time intervals. Such a feature is advantageous in the case of usage in a commercial kitchen or a restaurant where it may be required to have a plurality of meals to be ready at the same time. In such an embodiment, the apparatus may be configured to cook different groups of meal, each group comprising a plurality of bags. The apparatus must then ensure that all the bags of a group be cooked using the same parameters of duration and temperature.
(32) Alternatively, the system may be configured to cook a plurality of meals to be ready at different times. Also, for some meal combinations, it may be require that the system and method complete the cooking of one meal while another is still finishing cooking. In such an instance, the present cooking system and method shall remove the cooked meal and keep it resting in a warmed storage component until the completion of the longer cooking meal. Such difference in cooking time may be dealt with in different ways, depending on the optimal cooking recipe of the meal.
(33) The system and method according to the present invention may be suitable for commercial, residential and industrial use.
(34) Now referring to
(35) Still referring to
(36) For each compartment 5 comprised in the apparatus, the apparatus shall comprise at least one bag holder 2, at least one mechanism for moving the bag 27, at least one motor 20 and at least one motor controller 21. Thus, as an example, if 10 compartments 5 are present, the apparatus shall comprise at least 10 bag holders 2, 10 motors 20 and 10 motor controllers 27. However, the apparatus typically comprises a single controller unit 22, a single thermal circulator 25 and a single Network connection 24. However, in other embodiments, one may configure the apparatus to comprise a plurality of controller units 22, of thermal circulators 25 and of network connections 24. The liquid contained in the liquid container 3 is maintained at a constant level (L) and the controller unit 22 is configured to control the motor 20 to immerse a bag 1 at the appropriate level L for cooking one or more specific sections of the bag 1. Typically, a compartment 5 shall be embodied in any shape or any size comprising a bottom aperture to allow the rising and lowering of the bag 1 in the liquid container 3.
(37) In another embodiment, the level of liquid (L) may be varied using a liquid circulation system (not shown), such as an outlet valve and an inlet valve, a liquid tank and a pump, in order to adapt for different types of bags 1 and/or to optimize the required volume of liquid.
(38) In a preferred embodiment, the motor 20 moves a long threaded shaft or elongated member 27 which comprises an attachment mean 26, such as a coupling nut, moving up and down. The bag holder 2 is attached to the threaded shaft 26, holding the bag 1 in order to lower and raise the bag 1 from the liquid container 3.
(39) In another embodiment, the apparatus may control the temperature of the storing zone to maintain the uncooked bags 1 at a preservation temperature. In such an embodiment, the temperature may be controlled for each individual compartment 5 or may be the same for all compartments 5. To ensure that a bag 1 is isolated from the liquid container 3, each compartment 5 may comprise a door 4 located at the bottom portion of the compartment 5. When the door 4 is open, the bag 1 may freely be lowered to the liquid container 3 or raised in its compartment 5. The door 4 shall remain open during the cooking process as the bag 1 may be partially immersed. The said door 4 is typically embodied as a flapping door being opened when the bag 1 is lowered and automatically closing when the pressure of the bag 1 is released during the rising process. The temperature of each compartment 5 is preferably individually controlled in order to provide temperature to keep a bag 1 warm, typically at the end of the cooking process, and to preserve/conserve the food prior to starting the cooking process.
(40) The liquid container 3 typically comprises a thermal circulator 25 allowing the thermal transfer to be optimized and a liquid heater (not shown). Any thermal circulator 25 may be used, typically comprising a heating element, a thermal sensor, a liquid circulator, such as a propeller, and a microcontroller.
(41) In a further embodiment, the controller unit may be connected to the thermal circulator in order to dynamically change the temperature of the liquid during the cooking process in order to adapt to different cooking requirements of a specific food. In such an embodiment, the controller unit must calculate the variation of the temperature and the reduced or lengthen cooking time being function of the current temperature of the liquid and the controller unit must send the required signal to start or stop the heating process and/or thermal circulation process.
(42) The
(43) Still referring to
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(45) In a further embodiment, the request to start a cooking process may be triggered by a computerized device having access to the apparatus through a network, such as, but not limited to, a laptop, a smart phone, a tablet, a smart watch, etc. In such an embodiment, the controller unit 22 may be configured to run a computer program acting as a server to respond to the request for cooking or a remote computer running a computer program acting as a server may respond to the request from the computerized device. The computer program must calculate and store the cooking instructions in a data source. The apparatus may be triggered of new instructions or may send a request to the server at specific time intervals to retrieve the available cooking instructions stored in the data source.
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(48) The apparatus may, for sanitary purposes, remove liquid contained in either the liquid container or any compartment 5 and fill the liquid container or the compartment 5 with unused liquid, such as fresh water, at regular times in order to prevent bacteria growth. For such maintenance task, the apparatus may comprise any mean or method to remove liquid from the liquid container or any compartment 5, such as a liquid outlet or a liquid pump. As such, the apparatus may be set for regular washing cycles. Such cycles may include circulating boiling water through the liquid container while no cooking is required to ensure cleaning. Additionally a cleaning process may include high heating of the empty tank to ensure no living bacteria is left in the tank while sequentially flushing the tank with water.
(49) Now referring to
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(51) In another embodiment, the apparatus or the controller unit 22 may act as a client to retrieve the instructions required to cook one or more bags 1 from a remote server through the network connection 24. In a further embodiment, a computer program acting as a server may be run by the apparatus or integrated within the apparatus allowing a client to request the cooking of one or more bags 1.
(52) In a further embodiment, the request to start a cooking process may be triggered by a computerized device having access to the apparatus through a network, such as, but not limited to, a laptop, a smart phone, a tablet, a smart watch, etc. In such an embodiment, the controller unit 22 may be configured to run a computer program acting as a server to respond to the request for cooking or a remote computer running a computer program acting as a server may respond to the request from the computerized device. The computer program must calculate and store the cooking instructions in a data source. The apparatus may be triggered of new instructions or may send a request to the server at specific time intervals to retrieve the available cooking instructions stored in the data source.
(53) The controller unit 22 controls the inlet and outlet valves 6, 7 and 8 in order to let air or hot liquid in and out of a compartment 5. The refrigeration unit allows the air to circulate through any compartment 5, as needed. The pump unit 35 keeps the hot liquid circulating through any compartment 5 as needed. The hot liquid tank 34 keeps the liquid at a predefined temperature using any heating mean. The controller unit 22 uses the temperature sensor 30 output value to calculate the volume of cold air to be inputted or outputted in the compartment 5 through the air inlet and outlet valves 7 and 8 and to calculate the volume of hot liquid (L) to pump in or out through inlet and outlet valves 6 and 7 during the cooking process in order to keep the temperature at the specific level for cooking the food contained in the one or more bag 1 located in each compartment 5 (i.e. meals can be cooked at different temperatures). The process is started by pushing the corresponding button 23 or sending a request by the network 24.
(54) Furthermore, the controller unit 22 may be embodied as a microcontroller configured to fetch or retrieve the cooking instructions from a remote server. The server may be located on a remote network 24. Furthermore, the microcontroller may be configured to retrieved instructions stored in a memory device located on the apparatus or accessible by the apparatus, such as volatile or non-volatile memory, hard drive, flash memory or any other storage mean.
(55) The
(56) Referring to
(57) The preservation of the bag 1 may be realized by circulating air through the inlet valve 7. The filling of liquid within the compartment 5 is typically executed by opening the inlet valve 7 of the selected compartments 5 and controlling the pump 35 to push liquid into the compartment 5. The draining is typically realized by opening the outlet valve 6 and letting the liquid to be pumped in the hot liquid tank 34.
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(65) Upon filling the storage compartments, the user needs to input the information on the food used to fill the storage. This information about the food may be manually inputted using a standard keyboard, by scanning their UPC Codes or RFID tags and pressing the corresponding compartment button 23 or by selecting predetermined food sequence and filling the storage compartments in the corresponding manner. In the preferred first embodiment, the controller unit 22 retrieves the predetermined food sequence from a local or remote database which stores all the parameters and instructions required to cook a bag 1 associated with a specific identification parameter and the corresponding compartment 5 number. In an embodiment accessing a remote database, the system may be connected to the database using the network connection 24 and download the required food instruction depending on the bags 1 contained in the selected compartments 5. The cooking system and method may be configured to control the temperature of the storage zone based on the information on the food. The preservation may also be computed taking into account extended period of time for food consumption.
(66) As an example, the user may input his vacation dates and activate the preservation cycle for such a period. The system will then freeze certain meal until just before return date. Accordingly, the user will come back from vacation with unfrozen food but which will have been preserved for the absent period. In the preferred embodiment, the user will have the ability to control the preservation cycles using the Internet or his mobile phone.
(67) When the apparatus comprises one or more bags 1 ready to be cooked in at least one of its compartments 5, the user may start the cooking process 11 directly by pressing the desired compartment buttons 23 or sending a request directly or through a server, using computer software, a web page or a mobile app. Still in the first preferred embodiment, the system and method request the instructions and information from a server accessible through a local or external network 24. The apparatus, in the case of multiple bag 1 cooking, can also synchronize cooking of various bags 1 to have them all cooked for the desired meal time.
(68) After the cooking phase is completed, the system will turn to the ready to be served' phase 12 wherein the apparatus may control the temperature to keep the bags 1 at warm temperatures for resting before serving.
(69) According to an embodiment of the present invention, the cooking system may be used with conventional or specifically designed sous-vide bags 1. The specific bags are shown in
(70) Now referring to
(71) According to another embodiment, the bag 1 may comprise at least one notch 62 to facilitate the unpacking process and at least one text area for marketing purposes, identification of food and/or indications for the unpacking steps. Additionally, the pockets 67 may be sealed using alimentary glues or any glue considered non-toxic for humans. The objective in the use of alimentary glue is its ability to unglue at a specific temperature or after a certain duration thus providing a functional advantage to the product necessitating mixing at a later stage of cooking.
(72) According to an embodiment, the bag 1 may comprise a series of gaps 64 and pocket sections 67. Understandably, the gaps 64 are optional and may be of any size and shape. The size and shape of sections 67 may be adapted to fit any type of food. Each gap 64 allows each pocket 67 to be cooked separately to avoid food to be too close to each other. A gap 64 will prevent a pocket 67 waiting to be cooked to be partially or totally immersed while one or more other pockets 67 are already immersed in the fluid for cooking.
(73) A gap 64 may also comprise a marker 65 to identify the top and bottom of a pocket 67. Such markers 65 may have various forms and shapes such as a colored dot, a barcode, a QRCode or any other identification marker.
(74) According to one embodiment, the automated immersion cooking system may identify the top and/or bottom of each pocket 67, using a scanner or any apparatus to identify the marker 65, and precisely position the bag 1 within the immersion tank. A gap 64 may also comprise one or more apertures 66.
(75) According to an embodiment, the automated immersion cooking system may identify the top and/or bottom of each pocket 67, using an emitter/receptor or any system to identify the apertures, and precisely position the bag 1 within the immersion tank.
(76) Each section 67 or gap 64 may be sealed using a bag sealer (heat), glue or alimentary glue or any other alimentary sealing process. The glue may provide the ability, by ungluing at the cooking time, to merge at least two pockets content.
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(81) According to one embodiment, referring
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(83) While illustrative and presently preferred embodiment(s) of the invention have been described in detail hereinabove, it is to be understood that the inventive concepts may be otherwise variously embodied and employed and that the appended claims are intended to be construed to include such variations except insofar as limited by the prior art.