Wind turbine tower made of prefabricated concrete parts in the shape of annular segments
10538936 · 2020-01-21
Assignee
Inventors
Cpc classification
E04H12/342
FIXED CONSTRUCTIONS
Y02E10/728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E04H12/12
FIXED CONSTRUCTIONS
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
E04H12/34
FIXED CONSTRUCTIONS
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04H12/12
FIXED CONSTRUCTIONS
Abstract
A tower for a wind turbine includes at least one tower section made of concrete, made up of several annular concrete segments arranged on top of one another with horizontal joints. Each concrete segment includes at least two annular segment prefabricated concrete parts arranged in parallel with vertical joints. The each have one outer side, one inner side and one upper, lower and two lateral contact faces. The concrete segments are connected to one another in the vertical direction by vertical clamping devices.
Claims
1. A tower for a wind turbine comprising: at least one tower section of concrete with an inner wall which is pre-stressed with vertical tendons between a head bearing and a foot bearing, the tower section having an inner wall defining an interior of the tower section, the vertical tendons located completely radially inward of the cross-section in the interior and adjacent the inner wall, wherein the inner wall between the head bearing and the foot bearing has at least one adapted projection formed unitary with the tower section and on which at least one of the vertical tendons abuts an outermost surface of the projection.
2. The tower according to claim 1, wherein the projection has a rectangular cross section.
3. The tower according to claim 1, wherein the projection is configured circumferentially across an inner circumference of the tower section.
4. The tower according to claim 3, wherein several of the projections are arranged across the inner circumference of the tower section distributed at the same height.
5. The tower according to claim 1, wherein the at least one vertical tendon abuts on the at least one projection at a deflection angle ().
6. The tower according to claim 1, wherein the tower section has several projections adapted vertically offset to the inner wall of the tower.
7. The tower according to claim 1, wherein the tower section has at least one annular concrete segment to which the at least one projection is adapted.
8. The tower according to claim 7, wherein the annular concrete segment is made up of at least two prefabricated concrete parts arranged in parallel, wherein the at least one projection is adapted to at least one of the prefabricated concrete parts.
9. A tower for a wind turbine comprising: at least one tower section having a plurality of annular concrete segments that define a central axis that is vertical, each annular concrete segment including at least two prefabricated concrete parts, each prefabricated concrete part having an outer side, an inner side, an upper contact face, a lower contact face, two lateral contact faces, and a center area between the two lateral contact faces, each prefabricated concrete part having a reinforcing element located only in the center area and embedded within the prefabricated concrete part, the annular concrete segments arranged in a vertical stack with a horizontal joint located between respective upper contact faces of the prefabricated concrete parts within one annular concrete segment and respective lower contact faces of the prefabricated concrete parts within an adjacent annular concrete segment, the prefabricated concrete parts within each annular concrete segment arranged with a vertical joint between the lateral contact faces of each adjacent pair of prefabricated concrete parts, each of the vertical joints within a given annular concrete segment being offset circumferentially relative to the central axis from the vertical joints within adjacent annular concrete segments so that the reinforcing element of each prefabricated concrete part in an annular concrete segment underlying another annular concrete segment underlies a vertical joint within the another annular concrete segment, the annular concrete segments being joined together in a direction along the central axis only by vertical clamping devices that create a load-bearing friction connection between the annular concrete segments.
10. The tower according to the claim 9, wherein the prefabricated concrete parts of each vertical joint of each annular concrete segment is joined together only by a friction connection extending through each prefabricated concrete part of each vertical joint.
11. The tower according to claim 10, wherein at least the lateral contact faces of the prefabricated concrete parts are configured flatly and obtusely abut against one another to form the vertical joints.
12. The tower according to claim 11, wherein the lateral contact faces of the prefabricated concrete parts each have at least one raised contact area.
13. The tower according to claim 9, wherein at least one of the upper contact face and the lower contact face is ground.
14. The tower according to claim 9, wherein the prefabricated concrete parts of one of the annular concrete segments are joined together by one of horizontal-clamping devices and tension joint screw devices.
15. The tower according to claim 9, wherein the annular concrete segments are made of at least three identical prefabricated concrete parts.
16. The tower according to claim 9, wherein the upper contact faces, the lower contact faces, and the lateral contact faces of the prefabricated concrete parts are flat.
17. The tower according to claim 9, wherein a height (H) of the prefabricated concrete parts is smaller than a width (B) of the prefabricated concrete parts.
18. The tower according to claim 17, wherein the height (H) of the prefabricated concrete parts is less than 3 m.
19. The tower according to claim 9, wherein the vertical clamping devices include vertical tendons guided unbonded and outside of the cross-section of the prefabricated concrete parts.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Additional advantages of the invention are described with the help of the embodiments depicted below, which show:
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DETAILED DESCRIPTION
(15)
(16) The tower section 3 of concrete shown here consists of several annular concrete segments 7 arranged on top of one another, in each case arranged on top of one another by forming horizontal joints 6. Each concrete segment 7 of the tower section 3, in turn, consists of at least 3 annular segment prefabricated concrete parts 9, which are arranged in parallel by forming vertical joints 8 in circumferential direction of the individual concrete segments 7.
(17) The concrete segments 7 of the at least one tower section 3 of concrete are joined together by vertical clamping devices, particularly vertical tendons 18, as
(18)
(19) For reasons of better clarity,
(20) As can now be seen in the schematic longitudinal section of
(21) So the horizontal joints 6 can be executed as narrowly as possible and can still be fully closed, the upper and lower contact faces 11, 12 of the prefabricated concrete parts can be ground. Therefore, the contact faces 11, 12 have such low tolerances both with regard to their flatness and to their parallelism to one another that at least the horizontal joints 6 are almost fully closed at least after the pre-stress is applied by the vertical tendons 18. The lateral contact faces 13, or rather their contact areas 14 (see
(22) Now, as
(23) In this case, due to the lateral contact faces 13 or their contact areas 14 butting against one another, the tower 1 is provided with good horizontal stiffness and better load-bearing capacity under bending stress. If the contact faces 13 are provided with the raised contact areas 14, then the positioning of the individual prefabricated concrete parts 9 will also be facilitated during the assembly. Preferably, the prefabricated concrete parts 9 have at least one contact area 14 on each lateral contact face 13 with which in mounted state they make contact with a lateral contact area 14 of an adjacent prefabricated concrete part 9. As far as two contact areas 14 are provided on one lateral contact face 13 of a prefabricated concrete part 9, it is also sufficient if in the vertical joint only one of the contact areas 14 makes contact with a contact area 14 of an adjacent prefabricated concrete part 9.
(24) However, the contact faces 13 can likewise be executed as smooth, flat surfaces without contact areas 14, as
(25) Because the individual prefabricated concrete parts 9 of a concrete segment 7 are not joined to one another, if a loading case occurs, it can cause significant stress peaks in the area of the prefabricated concrete parts 9 of the concrete segment 7 that lies underneath a vertical joint 8. According to the diagram of
(26) So a tower section 3 of a wind turbine can be manufactured in an especially easy way and mounted on the construction site, according to the embodiment shown in
(27) In order to facilitate the handling of the prefabricated concrete parts 9 on the construction site and their positioning on each concrete segment 7 lying underneath, according to this diagram the individual prefabricated concrete parts 9 are put together using horizontal screw connections 19 to create one concrete segment 7. To achieve this, according to this diagram, two screws 20 are necessary for each vertical joint 8, vertically offset and introduced to the connection point from inside at an angle. Here, the screw connection points are easily accessible from the inner side 16 through recesses 22, so that the screw connections 19 can be easily made or easily removed again if necessary. In this case, the screw connection 19 contains one dowel 21 molded in the area of a lateral contact face 13 of a prefabricated concrete part 9, and a screw 20 introduced through the recess 22 of an adjacent prefabricated concrete part 9 into the dowel 21.
(28) Here, the screw connections 19 are provided as mounting aids, without serving to transfer the force under normal operation. Only in an extreme case when there are strong wind stresses, for example, they will serve to transfer the force. By means of the screw connections 19, it is possible to fix several prefabricated concrete parts 9 of a concrete segment 7 together and handle them as one structural part. The concrete segment 7 can thus be assembled quicker and easier at the mounting location with the screw connections 19 and placed on the already existing tower section 3. In this case, the screw connections 19 are designed in such a way that they bear the own weight of the structural part formed in such a way. The prefabricated concrete parts 9 are thereby joined together even before the vertical tendons 18 are tensioned and already secured as a result of that while the tower section 3 is being assembled. After the tower is completed, the screw connections 19 can be left in the prefabricated concrete part to eliminate the removal working step or to ensure the tower's own stability in case of maintenance, when the vertical tendons 18 are exchanged or during a dismantling, for example.
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(30) The prefabricated concrete parts 9 are in this case manufactured with a formwork (not depicted) as high-precision parts. This means that the prefabricated concrete parts 9 reach their ready-to-install final contour already through the casting, without needing another processing step. The prefabricated concrete parts 9 are cast here with such a high degree of precision that the upper contact face 11 and lower contact face 12 are oriented exactly plane-parallel to one another without post-processing. Likewise, the two lateral contact faces 13 are oriented to one another at an exact right angle towards the upper and lower contact faces 11, 12. The angle between the two lateral contact faces 13 of each prefabricated concrete part 9 is 120 with three prefabricated concrete parts 9 per concrete segment 7, and 90 with four prefabricated concrete parts 9 per concrete segment 7.
(31) To do this, the formwork (not shown) to manufacture the prefabricated concrete parts contains in each case two frontal formworks and two lateral formworks, each adjustable independently of one another with regard to the basic formwork. Subsequent work to achieve plane-parallelism in each one of the two contact faces 11, 12 lying opposite one another is therefore unnecessary. Likewise, the orientation of the lateral contact faces 13 to the upper and lower contact faces 11, 12 is in each case developed precisely in such a way that when several prefabricated concrete parts 9 are assembled to create an annular concrete segment 7, no compensation mass must be introduced into the vertical joints.
(32) Due to the small dimensions of the prefabricated concrete parts 9 and therefore of the associated formworks as well, the prefabricated concrete parts 9 can be manufactured directly at the assembly location or at least close to it, so that no difficult and expensive transporters, which often require the construction of new access roads and the whacking of approach paths, are necessary. Once the tower 1 or planned towers 1 have been fully erected on the assembly site, the formworks can be simply be transported further to the next assembly site and serve there once again for the on-site manufacture of prefabricated concrete parts 9. Thus, in spite of the on-site production, an economical manufacture of the prefabricated concrete parts 9 or towers 1 is made possible.
(33) The schematic cross section diagram of
(34) Here, only the tower section 3 of the tower 1 is shown. Naturally, another tower section 3, 4 of concrete or steel can also be arranged on this tower section 3, which together with the tower section 3 shown here, then forms the tower 1 for the wind turbine. In this case, the vertical joints 6 between the individual concrete segments 7 are recognizable as well. For reasons of clarity, only the outer side 10 and the inner side 16 of the individual concrete segments 7 are named in this diagram. Needless to say, however, they also have one upper contact face 11, one lower contact face 12, andas far as the concrete segments 7 are built of prefabricated concrete parts 9lateral contact faces 13, as they were described in the previous figures. The same applies to the following
(35) As can now be seen in
(36) Here, only two vertical tendons 18 are shown as examples. It goes without saying that in a real tower section 3 at least three, generally many vertical tendons 18 are distributed across the inner circumference of the tower section 3. In this case, the vertical tendons 18 can be distributed equidistantly across the inner circumference or individual groups of vertical tendons 18 can be formed to be also equidistantly distributed across the inner circumference, whereas gaps between such individual groups occur. However, executions in which one vertical tendon 18 extends beside the next one so that the entire inner circumference of the tower section 3 is covered with vertical tendons 18 are also possible.
(37) According to the diagram shown here, the projection 25 is executed so it can extend circumferentially across the entire inner circumference of the tower section 3 or of the concrete segment 7. It can thus be used in any towers 1 with any number and arrangement of vertical tendons 18.
(38) This diagram also shows a tower section 3 in which only one projection 25 is provided on the inner wall 23. Needless to say, however, it is also possible to arrange another projection 25 vertically offset to the first projection 25 of the inner wall 23 in order to attain a better fixation of the vertical tendons 18 in very high towers 1 as a result of this. Furthermore, it goes without saying that this diagram showing only five concrete segments 7 should merely be understood as an example and that real tower sections 3 are built from considerably more concrete segments 7 or prefabricated concrete parts 9.
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(41) Preferably, several of these annular segment prefabricated concrete parts 9 (according to this diagram, four such prefabricated concrete parts 9) are assembled to form one concrete segment 7, so that once again the result is one circumferential flange-like projection 25. However, it is also conceivableespecially if there are more than four annular segment prefabricated concrete parts 9 per concrete segment 7that merely one part of the annular segment prefabricated concrete parts 9 has such a projection. During the assembly of the tower section 3, these prefabricated concrete parts 9 are then arranged in such a way that the projections 25 run where the vertical tendons 18 should later be pulled in.
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(45) To sum up, the manufacturing of the present tower 1 with concrete segments 7 made up of several prefabricated concrete parts 9 is facilitated because the individual prefabricated concrete parts 9 can be easily positioned and no time-consuming connections of the vertical joints 8 or of the prefabricated concrete parts 9 of a concrete segment 7 are necessary. The casting-free assembly of the prefabricated concrete parts 9 to concrete segments 7 and of the concrete segments 7 to a tower section 3 of concrete can here be made easier by the highly precise production of the prefabricated concrete parts 9 as identical parts. Owing to the casting-free execution of the horizontal joints and vertical joints as well as the composite-free guidance of the vertical tendons, the tower's assembly, maintenance and dismantling are facilitated. In this case, the fixation of the vertical tendons 18 to the projection 25 contributes to the easy manufacturing of the concrete segments 7 or the prefabricated concrete parts 9 and to the easy assembly of the tower sections 3.
REFERENCE LIST
(46) 1 Tower
(47) 2 Foundation
(48) 3 Tower section of concrete
(49) 4 Tower section of steel
(50) 5 Transition piece
(51) 6 Horizontal joint
(52) 7 Concrete segment
(53) 8 Vertical joint
(54) 9 Prefabricated concrete part
(55) 10 Outer side
(56) 11 Upper contact face
(57) 12 Lower contact face
(58) 13 Lateral contact face
(59) 14 Contact area
(60) 15 Extra reinforcement
(61) 16 Inner side
(62) 17 Cladding tube
(63) 18 Vertical tendon
(64) 19 Screw connection
(65) 20 Screw
(66) 21 Dowel
(67) 22 Recess for screw connection
(68) 23 Inner wall
(69) 24 Interior
(70) 25 Projection
(71) H Height
(72) B Width
(73) Deflection angle