In-line well fluid eduction blending
10537861 ยท 2020-01-21
Assignee
Inventors
Cpc classification
B01F25/31243
PERFORMING OPERATIONS; TRANSPORTING
B01F23/451
PERFORMING OPERATIONS; TRANSPORTING
B01F35/2217
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A system and method of wellbore operations that uses an eductor unit for introducing additives into a moving fluid stream to form a mixture. The mixture is used as a completion drilling fluid for drilling through plugs installed in a wellbore. Example additives include polymers, such as friction reducers, viscosifiers, potassium chloride, polysaccharide, polyacrylamide, biocides, lubricants, long chain polymer molecules, and the like. The fluid is primarily fresh water and/or brine water, and acts as a motive fluid in the eductor unit for drawing the additive into the eductor unit. Forming the mixture in the eductor unit which is injected into the wellbore.
Claims
1. A system for use in wellbore operations comprising: an upstream line for communication with a source of a wellbore treatment fluid; a downstream line for communication with the wellbore; an eductor unit comprising, a housing having a longitudinal axis and an inward-facing sidewall extending around the axis and along a length of the axis, an inlet in the housing and in communication with the upstream line, an exit in the housing and in communication with the downstream line, a jet nozzle in the housing having a forward end proximate to the inlet, and a discharge end distal from the inlet for receiving and discharging wellbore treatment fluid flowing into the inlet of the housing, the jet nozzle having an outward-facing sidewall extending around the axis, an annular space defined between the outward-facing sidewall of the jet nozzle and the inward-facing sidewall of the housing, the annular space extending from the forward end to the discharge end of the jet nozzle, the annular space having a cross-sectional area that uniformly increases from the forward end of the jet nozzle to the discharge end of the jet nozzle, a first port that extends through the inward-facing sidewall of the housing into the annular space and is spaced a distance axially upstream from the discharge end of the jet nozzle, and for delivering a first additive that is in selective communication with a source of first additive, a second port that extends through the inward-facing sidewall of the housing into a larger cross-sectional portion of the annular space than the first port, the second port being spaced a distance axially downstream from the first port and upstream from the discharge end of the jet nozzle, for delivering a second additive that is in selective communication with a source of second additive, so that the second additive drawn into the annular space mixes in the annular space with the first additive and the well treatment fluid in the housing to form a mixture, and a venturi in communication with the annular space and disposed downstream of the discharge end of the jet nozzle.
2. The system of claim 1, wherein the second additive is different from the first additive.
3. The system of claim 1, further comprising a bypass line having a first end connected to the upstream line, and a second end connected to the downstream line.
4. The system of claim 1, further comprising a profile in a portion of the housing downstream from the jet nozzle that defines the venturi, wherein the venturi has a minimum diameter, wherein the profile upstream of the minimum diameter defines an upstream profile portion, and the profile downstream of the minimum diameter defines a downstream profile portion, wherein the upstream profile portion has a linear slope and the downstream profile portion has a curved slope, and the upstream profile portion has a greater axial dimension than the downstream profile portion.
5. The system of claim 1, further comprising an external flange on the forward end of the nozzle that extends from the outward-facing sidewall of the nozzle to the inward-facing sidewall of the housing, defining a forward end of the annular space.
6. The system of claim 1, wherein one of the inward and outward-facing sidewalls is conical and the other is cylindrical.
7. The system of claim 1, further comprising a device in the downstream line that is between the eductor unit and the wellbore, wherein mixing, blending, and hydrating of a fluid occur in the device.
8. The system of claim 1, further comprising first and second flow meters, each for measuring a flowrate of the first and second additives, respectively, through the first and second ports.
9. The system of claim 1, further comprising a return line having an upstream end in communication with fluid flowing from the wellbore, and a downstream end in communication with a storage tank having a motive fluid, wherein the motive fluid is selectively directed to the jet nozzle.
10. A system for use in wellbore operations comprising: a feed line having a wellbore treatment fluid; a discharge line in communication with a wellbore; and an eductor unit comprising: a housing having a sidewall with a longitudinal axis, a jet nozzle disposed in the housing and having an inlet in communication with the feed line, and an outlet in communication with the discharge line, the jet nozzle having a sidewall that is coaxial with the longitudinal axis and extends from the inlet to the outlet of the jet nozzle, an annulus formed between the sidewall of the housing and the sidewall of the jet nozzle, the annulus extending axially from the inlet to the outlet of the jet nozzle, the annulus increasing in cross-sectional area with distance from the inlet of the jet nozzle, first and second ports that are formed through the sidewall of the housing into the annulus and along a length of the housing between the inlet and outlet of the jet nozzle for delivering first and second additives into the annulus, the first port leading to a smaller cross-sectional area portion of the annulus than the second port; and a venturi in the discharge line.
11. The system of claim 10, further comprising first and second additive lines that selectively carry first and second additives, respectively, to the first and second ports, respectively, and first and second tanks that contain the first and second additives, respectively, wherein each additive line has an end coupled with one of the ports and another end coupled with one of the tanks, and wherein the first additive is different from the second additive.
12. A system for use in wellbore operations comprising: a feed line for receiving a flow of wellbore treatment fluid; a discharge line for communication with a wellbore; and an eductor unit comprising, a housing having a cylindrical inward-facing sidewall extending around a longitudinal axis, a jet nozzle disposed in the housing along the longitudinal axis, the jet nozzle having an inlet in communication with the feed line and an outlet in communication with the discharge line, the jet nozzle having a conical outward-facing sidewall that is coaxial with and spaced radially inward from the inward-facing sidewall of the housing, defining an annulus between the inward-facing sidewall of the housing and the outward-facing sidewall of the jet nozzle that increases in cross-sectional area from the inlet to the outlet of the jet nozzle, first and second inlet ports in the inward-facing sidewall of the housing, each being in selective communication with a source of additive fluid, each of the first and second inlet ports having an outlet within the annulus, the first inlet port being spaced axially closer to the inlet of the jet nozzle than the second inlet port, and a venturi disposed in the discharge line.
13. The system of claim 12, further comprising an external flange on the nozzle at the inlet of the nozzle that extends from the outward-facing sidewall of the nozzle to the inward-facing sidewall of the housing.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Some of the features and benefits of the present invention having been stated, others will become apparent as the description proceeds when taken in conjunction with the accompanying drawings, in which:
(2)
(3)
(4)
(5) While the invention will be described in connection with the preferred embodiments, it will be understood that it is not intended to limit the invention to that embodiment. On the contrary, it is intended to cover all alternatives, modifications, and equivalents, as may be included within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF INVENTION
(6) The method and system of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings in which embodiments are shown. The method and system of the present disclosure may be in many different forms and should not be construed as limited to the illustrated embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey its scope to those skilled in the art. Like numbers refer to like elements throughout. In an embodiment, usage of the term about includes +/5% of the cited magnitude. In an embodiment, usage of the term substantially includes +/5% of the cited magnitude.
(7) It is to be further understood that the scope of the present disclosure is not limited to the exact details of construction, operation, exact materials, or embodiments shown and described, as modifications and equivalents will be apparent to one skilled in the art. In the drawings and specification, there have been disclosed illustrative embodiments and, although specific terms are employed, they are used in a generic and descriptive sense only and not for the purpose of limitation.
(8)
(9) In one embodiment, the bit 20 includes nozzles that discharge a mixture M of completion drilling fluid. After the mixture M is discharged from bit 20, fragments of the drilled plugs 12.sub.1-12.sub.3 become entrained in the mixture M. The pressure of the mixture M exiting the bit 20 is sufficient to circulate the completion drilling fluid up the wellbore 14, through BOP 30, and into a return line 32. In the return line 32, the mixture M with fragments is directed to a solids removal system 34 for processing to remove particulate matter and solids within the mixture M, such as the cuttings from drilling though the plugs 12.sub.1-12.sub.3. A pressure control valve 36 is shown installed in return line 32 for maintaining a back pressure against pressure in wellbore 14, formation 16, and in return line 32. Removing the solids and particulate matter from the completion drill fluid forms a conditioned well fluid defined as fluid F. A storage tank 38, via line 40, receives fluid F discharged from solid removal system 34.
(10) Still referring to
(11) In the example of
(12) Referring now to
(13) A profile 75 is shown that extends axially along a portion of the sidewalls of bore 70 and proximate the outlet 74 of jet nozzle 71. An inner surface of profile 75 follows a path that is generally oblique to an axis A.sub.X of bore 70 and radially inward from sidewalls of bore 70. At an axial distance downstream from outlet 74, the inner surface of profile 75 transitions radially outward towards sidewalls of bore 70 and along a path oblique to axis A.sub.X. At the transition the profile 75 has a maximum radial thickness, which forms a minimum diameter D.sub.min within bore 70. An angle between the surface of profile 70 and axis A.sub.X downstream of transition is greater than an angle between surface of profile 70 and axis A.sub.X upstream of transition. The profile 75 thus reduces flow path diameter in the bore 70 from a maximum diameter D.sub.B to minimum diameter D.sub.min, and back to maximum diameter D.sub.B. The changes in diameter of the bore 70 define a venturi 76 within bore 70. As such, the restricted diameter of the venturi 76 causes a localized increase in velocity of the fluid F flowing within bore 70, which in turn generates a localized reduced pressure. An annular space 77 shown between the sidewalls of bore 70 and outer radius of jet nozzle 71 also experiences a localized reduced pressure. Reducing the pressure in the annular space 77 creates a pressure differential between the annular space 77 and line 46, which induces a flow of additive A through ports 67.sub.1-67.sub.6 into annular space 77.
(14) Shown in
(15) The feedback for determining the flow through lines 46, 48 (
(16) One of the advantages of the mixing of the additive A and fluid F within the eductor unit 44 is that particular additives can be controllingly dosed into the stream of fluid F flowing within the eductor unit 44. In certain embodiments when used in conjunction with the high pressure mixing device 58, completion drilling fluid additives are homogenously mixed, blended and the polymers hydrated near instantaneously. An example of near instantaneously is from about 10 seconds to about 15 seconds or less. One non-limiting example of hydration is defined by the absorption of water into the polymeric molecule, or cleavage of water into the polymeric molecule; thus embodiments exist where the greater the absorption, the higher the yield of the polymer. In contrast, traditional ways of hydrating particular polymers may require multiple hours of blending, mixing, and shear stressing. The additive A is added to the fluid F over a period of time when forming the mixture M in the eductor unit 44; thus the flowrate of additive A into the eductor unit 44 is less than that of the known method of dumping all of the additive into a mixing vat. The reduced flow rate of the additive of the present disclosure is believed to be due to efficiency of hydration percentage when used in conjunction with the high pressure inline mixer 58. Accordingly, as described above and illustrated in the figures, combining the additive A with fluid F in the confines of the eductor unit 44, and used in conjunction with the high pressure inline mixer 58, increases initial contact surface area between the additive A and fluid F, thereby significantly and unexpectedly increasing the rate of hydration over previously known methods.
(17) In one alternative, the percent hydration of the additives A in the fluid F is estimated by measuring viscosity of the mixture M, and correlating the measured viscosity with a value of hydration. Example methods of measuring hydration rates of additive A verses percentage of polymer by volume of mixture M include using field hand held devices, one of which is a marsh funnel viscosity measurement devices or viscometers, such as the Viscolite 700, manufactured by Hydramotion, which measures the dynamic viscosity in centipoise. Information on the Viscolite 700 can be obtained from Nelson Systems, sys.nelsontech.com. A non-limiting example of hydration rates achieved within the high pressure inline mixer 58 when utilizing the eductor unit 44 include up to about 98% hydration, 96% hydration, 92% hydration, 90% hydration, 88% hydration, 86% hydration, and all values between these listed values. In one embodiment, 100% hydration occurs when the molecules making up the additive being hydrated have become fully associated, or cleaved, with an amount of water molecules such that the molecules making up the additive being hydrated cannot become associated with any more or any additional water molecules. Not only is there a tremendous time savings with the eductor unit 44, but capital costs can be significantly reduced as blender units are significantly more expensive than the piping and hardware of an example of the eductor unit 44.
(18)
(19) The present invention described herein, therefore, is well adapted to carry out the objects and attain the ends and advantages mentioned, as well as others inherent therein. While a presently preferred embodiment of the invention has been given for purposes of disclosure, numerous changes exist in the details of procedures for accomplishing the desired results. For example, the embodiments of