Strapping tool
11560247 · 2023-01-24
Assignee
Inventors
Cpc classification
B65B13/22
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B13/32
PERFORMING OPERATIONS; TRANSPORTING
B65B13/34
PERFORMING OPERATIONS; TRANSPORTING
B65B13/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A strapping tool is disclosed herein. In one or more embodiments, the strapping tool includes a motive power source and a sealing assembly. The sealing assembly includes a first punch and a die, the first punch and die configured to crimp or cut a notch in a strapping seal member and/or a piece of strapping so as to secure the piece of strapping around a package or bundle of items.
Claims
1. A strapping tool, comprising: a motive power source; a sealing assembly, the sealing assembly comprising a first punch and a die, the first punch and die configured to crimp or cut a notch in a strapping seal member and/or a piece of strapping so as to secure the piece of strapping around a package or bundle of items; and a tensioning assembly operatively coupled to the motive power source, the tensioning assembly including a cam member and at least one tensioning foot member, the cam member operatively coupling the at least one tensioning foot member to the motive power source, and the at least one tensioning foot member of the tensioning assembly configured to apply tension to the piece of strapping while being driven in an oscillatory manner by the motive power source.
2. The strapping tool according to claim 1, wherein the motive power source comprises one of: (i) a pneumatic motor, (ii) an electric motor, (iii) a liquid fuel-based motor, (iv) a piston, and (v) a handle.
3. The strapping tool according to claim 1, further comprising: a cam member and a follower member, the cam member operatively coupling the follower member to the motive power source, and the follower member cooperating with the die and configured to position the die beneath the strapping seal member and/or the piece of strapping.
4. The strapping tool according to claim 1, further comprising an actuator operatively coupled to the motive power source, the actuator configured to drive the first punch into the strapping seal member and/or the piece of strapping proximate to the die thereby crimping or cutting the notch in the strapping seal member and/or the piece of strapping.
5. The strapping tool according to claim 1, wherein the die comprises a bottom support portion and a side support portion, the bottom support portion and the side support portion holding the strapping seal member in place during operation.
6. The strapping tool according to claim 1, wherein the sealing assembly further comprises a second punch, the first punch disposed in front of the die and the second punch disposed behind the die during operation.
7. The strapping tool according to claim 1, further comprising a die lifting assembly, the die lifting assembly including a handle member operatively coupled to the die; and wherein, when the handle member is depressed by a user, the die is configured to be raised out of a strapping pass line of the strapping tool.
8. The strapping tool according to claim 1, further comprising: a drive component operatively coupling the motive power source to the sealing assembly, the drive component configured to position the die beneath the strapping seal member.
9. A strapping tool, comprising: a motive power source; and a sealing assembly, the sealing assembly comprising: a die configured to hold a strapping seal member, a first punch disposed in front of the die, the first punch configured to crimp or cut a first notch in the strapping seal member and/or a piece of strapping, a second punch disposed behind the die, the second punch configured to crimp or cut a second notch in the strapping seal member and/or the piece of strapping, a follower member configured to cooperate with the die so as to position at least a portion of the die beneath the strapping seal member, a cam member operatively coupling the follower member to the motive power source, a first actuator operatively coupled to the motive power source, the first actuator configured to drive the first punch into the strapping seal member and/or the piece of strapping proximate to the die thereby notching or crimping the strapping seal member and/or the piece of strapping, and a second actuator operatively coupled to the motive power source, the second actuator configured to drive the second punch into the strapping seal member and/or the piece of strapping proximate to the die thereby notching or crimping the strapping seal member and/or the piece of strapping.
10. The strapping tool according to claim 9, further comprising: a tensioning assembly operatively coupled to the motive power source, the tensioning assembly including a tensioning cam member and at least one tensioning foot member, the tensioning cam member operatively coupling the at least one tensioning foot member to the motive power source, and the at least one tensioning foot member of the tensioning assembly configured to apply tension to the piece of strapping while being driven in an oscillatory manner by the motive power source.
11. The strapping tool according to claim 9, wherein the die comprises a bottom support portion and a side support portion, the bottom support portion and the side support portion holding the strapping seal member in place during operation.
12. The strapping tool according to claim 9, further comprising a die lifting assembly, the die lifting assembly including a handle member operatively coupled to the die; and wherein, when the handle member is depressed by a user, the die is configured to be raised out of a strapping pass line of the strapping tool.
13. The strapping tool according to claim 9, wherein the motive power source comprises one of: (i) a pneumatic motor, (ii) an electric motor, and (iii) a liquid fuel-based motor.
14. The strapping tool according to claim 9, wherein the sealing assembly further comprises an additional die that is configured to remain stationary.
15. A strapping tool comprising: a motive power source; and a sealing assembly, the sealing assembly comprising a first punch and a die, the first punch and die configured to crimp or cut a notch in a strapping seal member and/or a piece of strapping so as to secure the piece of strapping around a package or bundle of items; and a tensioning assembly, the tensioning assembly configured to apply tension to the piece of strapping; wherein the motive power source is a single motor which supplies power to both the sealing assembly and the tensioning assembly by means of a drive shaft.
16. The strapping tool according to claim 15, further comprising one or more one-way bearings disposed on the drive shaft so as to enable the tensioning assembly to be actuated by rotating the drive shaft in a first rotational direction and the sealing assembly to be actuated by rotating the drive shaft in a second rotational direction that is opposite to the first rotational direction.
17. The strapping tool according to claim 15, further comprising a single control button configured to control the operation of both the tensioning assembly and the sealing assembly.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
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(20) It should be understood all references to direction and position in the drawings, unless otherwise indicated, refer to the orientation of the strapping tools as presented in the drawings. For example, in
(21) Throughout the figures, the same parts are always denoted using the same reference characters so that, as a general rule, they will only be described once.
DRAWING REFERENCE NUMERALS
(22) The following reference characters identify the associated elements depicted in the drawings describing the present invention:
(23) TABLE-US-00001 Ref. Element 10 Front Housing Member 16a Right Die 16b Left Die 17a Right Upper Die Pin 17b Left Upper Die Pin 18a Right Lower Die Pin 18b Left Lower Die Pin 20 Front Punch 21 Front Punch Pin 22 Rear Punch 23 Rear Punch Pin 28 Follower Member 30 Rear Spline 32 Front Spline 50 Cutter 51 Seal Stop 52 Holding Leg 53 Leg Pin 54 Holding Foot 55 Foot Bracket 56 Strap Pinch Pin 57 Foot Bracket Screw 58 Tension Foot 59 Foot Pin 60 Tension Leg 61 Screw 62 Punch Actuator (Rear) 63 Cutter Roller 64 Rear Punch Housing 65 Punch Actuator (Front) 66 Cutter Blade Pin 67 Cutter Actuator 68 Front Screw 69 Rear Screw 70 Cover Plate 71 Side Plate 72 Tension Frame Housing 74 Plate Member 75 Screw 77 Gear Reducer and Drive Assembly 76 Tension Cam Bracket 78 Motive Power Source 79 Strap Ramp 80 Battery Pack 81a First Housing Portion 81b Second Housing Portion 88 Upper Handle Portion 90 Control Button 94 Sealing Assembly 96 Tensioning Assembly 100 First Example Strapping Tool 102 Strapping 106 Strapping Seal Member 108 Notched Portion of Seal Member 110 Punch and Die Actuator 112 Die Cam 114 Gear Reducer 115 Rear Bearing 116 Front Bearing 117 Central Portion of Gear Reducer 118 Drive Shaft 120 Punch and Die Driver Assembly 122 Punch and Die Driver Subassembly 200 Second Example Strapping Tool 216 Stationary Die 217 Moveable Die 228 Follower Member 300 Third Example Strapping Tool 316 Stationary Die 317 Movable Die 318 Drive Shaft 320 Front Punch 328 Actuator Link 365 Punch Link 394 Sealing Assembly 396 Tensioning Assembly 386 Displaceable Handle Portion 388 Stationary Handle Portion
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(24) A first illustrative embodiment of the strapping tool is seen generally at 100 in
(25) Initially with reference to the illustrative embodiment of
(26) In the illustrative embodiment, the internal components of the sealing assembly 94 are housed within the front housing member 10 of the strapping tool 100. The internal components of the tensioning assembly 96 are housed behind and protected by cover plate 70. The front housing member 10 encloses the constituent components of the sealing assembly 94. Also, as shown in
(27) In the illustrative embodiment, the strapping tool 100 further comprises a control system operatively coupled to the electric motor 78 for controlling the operation of the tensioning and sealing assemblies 96, 94. As shown, the control system of the illustrative strapping tool 100 includes a single control button 90 configured to control the operation of both the tensioning assembly 96 and the sealing assembly 94 (i.e., when depressed by a user, the control button 90 initiates the tensioning and sealing operations of the strapping tool 100). Although, while a single control button 90 is used in the illustrative embodiment, in other alternative embodiments, the control system of the strapping tool 100 may include a plurality of control buttons or manual controls for controlling the tensioning and sealing operations of the tool 100. In these alternative embodiments, at least a first one of the control buttons may be configured to control the operation of the tensioning assembly 96, while at least a second one of the control buttons may be configured to control the operation of the sealing assembly 94. In the illustrative embodiment, the control system of the strapping tool 100 further comprises a microcontroller for performing the central processing operations for the control of the strapping tool 100.
(28) Referring now to
(29) Driver assembly further includes 5:1 gear reducer 114 for controlling rotational power received from drive shaft 118. The rear spline 30 is on the input side of the gear reducer 114, while the front spline 32 is on the output side of the gear reducer 114. The cutter actuator 67 is also driven by the drive shaft 118 that provides power to the sealing assembly 94 and the tensioning assembly 96. The cutter actuator 67 revolves around the drive shaft 118 and physically pushes the cutting blade 50 down through the strapping, thereby slicing the excess end portion of the strap so that it can be removed from the remainder of the strap.
(30) As shown in the exploded view of
(31) As shown in
(32) Referring again to
(33) While one-way bearings 115, 116 are utilized in the illustrative embodiment for regulating the tensioning, sealing, and cutting operations of the strapping tool 100, other means for controlling the directional rotation of the punch and die actuator 110 may be used. For example, in one or more alternative embodiments, a clutch subassembly may be operatively coupled to the drive shaft 118 rather than the one-way bearings 115, 116 so as to enable the tensioning assembly 96 to be actuated by rotating the drive shaft 118 in a first rotational direction and the sealing assembly 94 and the cutting operations to be actuated by rotating the drive shaft 118 in a second rotational direction that is opposite to the first rotational direction. As another example, in one or more other alternative embodiments, a one-way ratchet subassembly or one-way indexing subassembly may be operatively coupled to the cam drive shaft 118 rather than the one-way bearings 115, 116 so as to enable the tensioning assembly 96 to be actuated by rotating the drive shaft 118 in a first rotational direction and the sealing assembly 94 and the cutting operations to be actuated by rotating the drive shaft 118 in a second rotational direction that is opposite to the first rotational direction.
(34) In the illustrative embodiment, the motive power source 78 is in the form of electric motor powered by the battery pack 80. However, in other embodiments, other types of motive power sources may be used, such as pneumatic motors, liquid fuel-based motors (e.g., gasoline-powered motors), motors driven by mechanical spring assemblies, and manually-actuated power sources (e.g., a power source driven by the turning of a crank by user, etc.).
(35) Also, while a single electric motor 78 drives both the tensioning assembly 96 and the sealing assembly 94 in the illustrative embodiment, separate motors may be used for the tensioning and sealing assemblies 96, 94 in alternative embodiments.
(36) Next, with reference primarily to
(37) Now, with reference primarily to
(38) Referring now to
(39) Referring now to
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(46) It should be understood that the phases of the sealing operation described with respect to
(47) In an alternative embodiment, the punches 20 and 22 may be configured to be driven down in unison, rather than the front punch 20 being thrust downward into the seal member 106 prior to the rear punch 22 being thrust downward into the seal member 106.
(48) A second illustrative embodiment 200 of a strapping tool is illustrated in
(49) Strapping tool 200 comprises a stationary die 216 and a moveable die 217. Stationary die 216 is permanently disposed such that it may cooperate with front punch 20 and/or rear punch 22 whenever either or both are thrust downward to create notches in seal member 106.
(50) Moveable die 217 of strapping tool 200 is similar to right die 16b of strapping tool 100 in that each such die may be automatically rotated into a position to cooperate with front punch 20 and/or rear punch 22 to create notches in seal member 106. During the sealing operation of strapping tool 200, similar to strapping tool 100, motive power source 78 rotates drive shaft 118 which in turn rotates punch and die actuator 110. Through its rotation, punch and die actuator 110 cooperates with follower 228 to automatically rotate moveable die 217 into proper position for notching seal member 106.
(51) A third illustrative embodiment 300 of a strapping tool is illustrated in
(52) Similar to strapping tool 200, strapping tool 300 comprises a stationary die 316 and a moveable die 317. Stationary die 316 is permanently disposed such that it may cooperate with front punch 20 and/or rear punch 22 whenever either or both are thrust downward to create notches in seal member 106.
(53) Moveable die 317 of strapping tool 300 is similar to moveable die 217 of strapping tool 200 in that it may be rotated into a position to cooperate with front punch 20 and/or rear punch 22 to create notches in seal member 106. The mechanism for performing such rotation, however, is different from either of strapping tools 100 and 200. A user manually causes movable die 317 to be rotated into its operative position. Specifically, strapping tool 300 comprises a displaceable handle portion 386 disposed above stationary handle portion 388. The front of displaceable handle portion is linked to actuator link 328 which in turn is linked to moveable die 317. When a user depresses displaceable handle portion 386, actuator link 328 is lifted and moveable die 317 is rotated into proper position for notching seal member 106. As with illustrative strapping tools 100 and 200, automated operation of punches 20 and 22 are controlled by motor 78.
(54) In an alternative embodiment, both dies of the sealing assembly may be configured to remain stationary, rather than one or both dies being displaced.
(55) Although the invention has been shown and described with respect to a certain embodiment or embodiments, it is apparent that this invention can be embodied in many different forms and that many other modifications and variations are possible without departing from the spirit and scope of this invention
(56) While exemplary embodiments have been described herein, one of ordinary skill in the art will readily appreciate that the exemplary embodiments set forth above are merely illustrative in nature and should not be construed as to limit the claims in any manner. Rather, the scope of the invention is defined only by the appended claims and their equivalents, and not, by the preceding description.