Hockey pucks with enhanced ability to slide on ice and non-ice surfaces
10537778 ยท 2020-01-21
Assignee
Inventors
Cpc classification
A63B67/14
HUMAN NECESSITIES
International classification
Abstract
This disclosure includes hockey pucks and methods of making hockey pucks. Some pucks include a shell having an upper shell member and a lower shell member coupled to the upper shell member to define a cavity and a ballast member disposed in the cavity such that at least a portion of the ballast member is translatable relative to the shell. Some pucks include a resilient material disposed in the cavity and configured to resist translation of the ballast member in at least one direction relative to the shell. Some pucks include a cylindrical outer housing surrounding the shell. Some pucks include first and third substantially cylindrical members, a second member, a first plurality of fasteners to couple the first member to the second member independently of the third member, and a second plurality of fasteners to couple the third member to the second member independently of the first member.
Claims
1. A hockey puck for use on ice and non-ice surfaces comprising: a shell comprising an upper shell member and a lower shell member coupled to the upper shell member to define a central shaft and a cavity, the cavity being enclosed by the shell and surrounding the central shaft; a ballast member disposed in the cavity and around the central shaft such that the central shaft extends through the ballast member and at least a portion of the ballast member is translatable relative to the shell; and a resilient material disposed in the cavity and configured to resist translation of the ballast member in at least one direction relative to the shell, wherein a longitudinal axis that is equidistant from a perimeter of the shell extends through a center point of the central shaft and the shell.
2. The hockey puck of claim 1, where the resilient material is disposed around the central shaft such that the central shaft extends through the resilient material.
3. The hockey puck of claim 1, further comprising a cylindrical outer housing surrounding the shell, the outer housing having a substantially circular cross-section.
4. The hockey puck of claim 1, where the upper shell member is not coupled to the lower shell member by a fastener.
5. The hockey puck of claim 1, where the ballast member comprises a plate.
6. The hockey puck of claim 1, where the resilient material is disposed on at least two sides of the ballast member.
7. The hockey puck of claim 1, where the hockey puck has a weight of between 4.5 ounces (oz.) and 6 oz.
8. The hockey puck of claim 7, where the ballast has a weight of between 40% and 60% of the weight of the hockey puck.
9. The hockey puck of claim 1, where the hockey puck has a weight of between 2.5 ounces (oz.) and 4 oz.
10. The hockey puck of claim 9, where the ballast has a weight of between 15% and 25% of the weight of the hockey puck.
11. The hockey puck of claim 1, where the hockey puck has a weight of between 8 ounces (oz.) and 10 oz.
12. The hockey puck of claim 11, where the ballast has a weight of between 60% and 80% of the weight of the hockey puck.
13. A hockey puck for use on ice and non-ice surfaces comprising: a shell comprising an upper shell member and a lower shell member coupled to the upper shell member to define a central shaft and a cavity enclosed by the shell and surrounding the central shaft; a ballast member disposed in the cavity such that at least a portion of the ballast member is translatable relative to the shell, at least one dimension of the ballast member spanning a majority of a corresponding dimension of the cavity; and a resilient material disposed in the cavity and configured to resist translation of the ballast member in at least one direction relative to the shell; wherein the central shaft and the shell are each cylindrical and have a center point that lies on the same longitudinal axis.
14. The hockey puck of claim 13, further comprising a cylindrical outer housing surrounding the shell, the outer housing having a substantially circular cross-section.
15. The hockey puck of claim 13, where the upper shell member is not coupled to the lower shell member by a fastener.
16. The hockey puck of claim 13, where the resilient material is disposed on at least two sides of the ballast member.
17. A hockey puck for use on ice and non-ice surfaces comprising: a shell comprising an upper shell member and a lower shell member coupled to the upper shell member to define a central shaft and a cavity, a portion of the central shaft being equidistant from an outer perimeter of the shell; a ballast member disposed within the cavity and surrounding the central shaft such that at least a portion of the ballast member is translatable relative to the shell; and a single-piece, cylindrical outer housing substantially surrounding the shell, the outer housing having a substantially circular cross-section.
18. The hockey puck of claim 17, further comprising a resilient material disposed in the cavity and configured to resist translation of the ballast member in at least one direction relative to the shell.
19. The hockey puck of claim 17, where the upper shell member is not coupled to the lower shell member by a fastener.
20. The hockey puck of claim 17, where the resilient material is disposed on at least two sides of the ballast member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following drawings illustrate by way of example and not limitation. For the sake of brevity and clarity, every feature of a given structure is not always labeled in every figure in which that structure appears. Identical reference numbers do not necessarily indicate an identical structure. Rather, the same reference number may be used to indicate a similar feature or a feature with similar functionality, as may non-identical reference numbers. The figures are drawn to scale (unless otherwise noted), meaning the sizes of the depicted elements are accurate relative to each other for at least the embodiment depicted in the figures.
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DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(21) Referring now to the drawings, and more particularly to
(22) In the embodiment shown, puck 10 comprises a ballast member 58 disposed in cavity 26 such that at least a portion of the ballast member is translatable relative to shell 14 (e.g., movable along a direction indicated by arrows 62, 66, and/or the like). In the embodiment shown, ballast member 58 is shaped like a washer and is disposed around central shaft 54 such that the central shaft extends through the ballast member. In this way, central shaft 54 can be configured to locate and/or secure the ballast member within shell 14 and/or limit allowable translation of the ballast member relative to the shell (described in more detail below).
(23) In the embodiment shown, at least one dimension (e.g., 70) of ballast member 58 spans a majority of a corresponding dimension (e.g., 72) measured along a substantially similar direction of cavity 26. That dimension 70 spans a majority of dimension 72 can further locate the ballast member and/or limit allowable translation of the ballast member relative to the shell (described in more detail below). In the embodiment shown, ballast member 58 comprises a washer-shaped plate 74 (e.g., is substantially planar, having a thickness 76 and a transverse dimension 78 substantially larger than the thickness). In this embodiment, ballast member 58 comprises a hole 80 with a transverse dimension 82 (e.g., such that ballast member 58 comprises and/or is shaped like a washer). In the embodiment shown, ballast member 58 can be disposed around central shaft 54 (e.g., as shown in
(24) In the embodiment shown, ballast member 58 has a weight that is between 40% and 60% (e.g., 50%) of a weight of the overall puck. In this embodiment, ballast member 58 comprises stainless steel; however, in other embodiments, ballast member 58 can comprise any suitable material, such as, for example, other metals (e.g., iron, aluminum, alloys), composites, resilient materials (e.g., natural rubber, synthetic rubber), and/or the like.
(25) In the embodiment shown, puck 10 comprises a resilient material 84 disposed in cavity 26 and configured to resist translation of ballast member 58 in at least one direction (e.g., indicated by arrows 62, 66, and/or the like) relative to shell 14. In this embodiment, resilient material 84 comprises one or more (e.g., two, as shown) washer-shaped plates 86 each having a thickness 88 and a transverse dimension 90 substantially larger than the thickness). For example, resilient material 84 can be disposed on at least two sides of ballast member 58, as shown. In the embodiment shown, resilient material 84 comprises a hole 92 having a transverse dimension 94 (e.g., such that resilient material 84 comprises and/or is shaped like a washer). In this embodiment, resilient material 84 is disposed around central shaft 54 such that the central shaft extends through the resilient material (e.g., through hole 92). In some embodiments (e.g., 10) at least a portion of resilient material 84 is in direct contact with central shaft 54. For example, in this embodiment, transverse dimension 94 of hole 92 is substantially equal to transverse dimension 56 of central shaft 54. In this way, resilient material 84 can be secured within shell 14, for example, to locate ballast member 58 within shell 14 when the ballast member is disposed between and/or within the resilient material. In the embodiment shown, resilient material 84 comprises foam; however, in other embodiments, the present pucks can comprise any alternative or additional resilient material, such as, for example, rubber, resilient polymer, spring, woven or matted material, and/or the like that is/are configured to absorb energy when deflected.
(26) Embodiments of the present disclosure can have any suitable configuration of ballast member(s) (e.g., 58), resilient materials (e.g., 84), and/or cavity (e.g., 26) that enables the functionality described in this disclosure. For example, in the embodiment shown, ballast member 58 and resilient material 84 are disposed around central shaft 54 such that the ballast member is translatable relative to the central shaft (e.g., transverse dimension 82 of hole 80 is larger than transverse dimension 56 of central shaft 54) and the resilient material is in direct contact with both the central shaft (e.g., transverse dimension 94 of hole 92 is substantially equal to transverse dimension 56 of central shaft 54) and the ballast member (e.g., resilient material 84 is disposed in direct contact with at least two sides of ballast member 58). In this way, when puck 10 is impacted (e.g., is struck, hits an object, catches on a feature of a rough surface, and/or the like), ballast member 58 can translate relative to shell 14 (e.g., and be limited in maximum translation by transverse dimension 56 of central shaft or a sidewall 96 of cavity 26). In this way, resilient material 84 can absorb energy associated with translation of ballast member 58 (and thus the impact of the puck) by deforming and/or exerting a frictional force on the ballast member.
(27) In the embodiment shown, puck 10 comprises a cylindrical outer housing 98 having a substantially circular cross-section (e.g., as shown in
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(29) In this embodiment, interior channel 126 of central shaft 54a is defined at least in part by openings 146 and 150, and a portion of cylindrical outer housing 98a is disposed within the interior channel, as shown. In this way, for example, outer housing 98a can provide structural support for puck 10a, outer housing 98a, shell 14a, upper shell member 18a and lower shell member 22a, and/or the like. In the embodiment shown, both ballast member 58a and resilient material 84a are disposed around central shaft 54a such that the ballast member and resilient material can translate relative to shell 14a. For example, in this embodiment, transverse dimension 82a of hole 80a of ballast member 58a, and transverse dimension 94a of hole 92a of resilient material 84a are each larger than transverse dimension 56a of central shaft 54a. In this way, when puck 10a is struck, both ballast member 58a and resilient material 84a can translate relative to central shaft 54a (e.g., limited by the central shaft and/or a sidewall 96a of cavity 26a). For example, once resilient material 84a contacts outer wall 96a, ballast member 58a can still move laterally relative to resilient material 84a (e.g., transverse dimension 78a of ballast member 58 is smaller than transverse dimension 90a of resilient material) and resilient material 84a can absorb kinetic energy of ballast member 58a (e.g., through deformation and/or application of friction to the ballast member).
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(31) Some embodiments of the present methods for assembling a hockey puck for use on ice and non-ice surfaces comprise disposing a ballast member (e.g., 58, 58a) in a cavity (e.g., 26, 26a) of a shell (e.g., 14, 14a) such that at least a portion of the ballast member is translatable relative to the shell (e.g., along a direction indicated by arrows 62, 66, and/or the like) and at least one dimension of the ballast member (e.g., 70) spans a majority of a corresponding dimension of the cavity (e.g., 72). Some methods comprise disposing a resilient material (e.g., 84, 84a) in the cavity such that the resilient material resists translation of the ballast member in at least one direction (e.g., a direction indicated by arrows 62, 66, and/or the like) relative to the shell. Some methods comprise disposing a single-piece cylindrical outer housing (e.g., 98, 98a) around the shell such that the outer housing substantially surrounds the shell. In some of the present methods, the outer housing is molded around the shell.
(32) Referring now to
(33) In the embodiment shown, puck 210 further comprises a plurality of fasteners 244 (shown and described in more detail below) configured to couple first member 214 to second member 222 (e.g., adjacent first end 226 of second member 222, as shown) independently of third member 238 such that the first member is movable within a limited range of motion relative to the second member (e.g., first member 214 is not connected to third member 238 and vice versa). For example, in the embodiment shown, second member 222 defines a first recess 246 extending inward from first end 226 and configured to receive at least a portion of first member 214 (e.g., as shown). First recess 246 can have a transverse dimension (e.g., diameter 250) that is larger than first diameter 218 of first member 214 (e.g., to permit some amount of and/or physically limit lateral movement of first member 214 relative to second member 222 within first recess 246). Similarly, in the embodiment shown, puck 210 further comprises a second plurality of fasteners 244 configured to couple third member 238 to second member 222 independently of first member 214 such that third member 238 is movable within a limited range of motion relative to the second member (e.g., the fasteners that couple third member 238 to second member 222 may be identical to, but need not the same as, the fasteners that couple first member 214 to second member 222). Such coupling and/or functionality can be accomplished in the same or a similar fashion to as described for first member 214 and second member 222 (e.g., with second end 230 of second member 222 defining a second recess 254 having a transverse dimension (e.g., diameter 258) that is larger than third diameter 242 to permit some amount of and/or physically limit lateral movement of third member 238 relative to second member 222 within second recess 254). In this embodiment, first member 214 and/or third member 238 can be permitted limited movement relative to second member 222 (e.g., physically limited, for example, by at least the dimensions of recesses 246 and/or 254 and/or limited by the configuration (e.g., stiffness and/or dimensions) of fasteners 244). In the embodiment shown, the puck is configured such that an outer end 270 (shown in
(34) In the embodiment shown, puck 210 further comprises resilient material (e.g., a rubber, resilient polymer, spring, woven or matted material, and/or the like that is/are configured to absorb energy when deflected) disposed between first member 214 and second member 222 and between third member 238 and second member 222 (and described in more detail below). Such resilient materials can enhance the ability of the present pucks to absorb impacts and thus result in pucks with enhanced stability (e.g., less prone to bouncing, rolling, tumbling, and/or the like).
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(36) In the embodiment shown, first member 214 further defines a first plurality of holes 278, each configured to receive one of a plurality of fasteners 244 (e.g., one of a first plurality of fasteners associated with first member 214). In the embodiment shown, the first plurality of holes is defined within recess 274 (e.g., which can help prevent any fasteners from interfering with (e.g., catching on) imperfections, dirt, and/or debris on a playing surface). In the embodiment shown, at least some of the first plurality of holes are counterbored, as shown, to prevent the fastener from extending beyond outer end 270 to minimize the likelihood of the fasteners interfering with a surface when the puck is in play. In the embodiment shown, the first plurality of holes comprises three holes, however, members (e.g., first and/or third members) of other embodiments of the present pucks can comprise any suitable number of holes in any suitable configuration (e.g., 1, 2, 3, 4, 5, 6, or more holes). In other embodiments, first member 214 and/or third member 238 may omit all or some of the holes and/or may be configured to be independently coupled to the second member through structures such as interlocking features (e.g., as described in more detail below with reference to
(37) In the embodiment shown, holes 278 are disposed at equiangular spaces (e.g., 120 degrees as indicated by angle 286) around a central axis 290 of the respective member (e.g., each of the plurality of holes 278 of first member 214 is equiangularly spaced about central axis 290 from each adjacent hole by an equiangular space (e.g., angle 286) of about 120 degrees because there are three holes). As shown in
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(40) Referring now to
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(44) Some of the present methods comprise coupling, with a first plurality of fasteners (e.g., 244a, 244b, 244c, and/or the like), a first member (e.g., 214) to a first end (e.g., 226) of a second member (e.g., 222) such that the first member is movable within a limited range of motion relative to the second member, the first member being substantially cylindrical and having a first diameter (e.g., 218), the second member having at least one transverse dimension that is larger than the first diameter (e.g., 234), and coupling, with a second plurality of fasteners (e.g., 244a, 244b, 244c, and/or the like), a third member (e.g., 238) to a second end (e.g., 230) of the second member such that the third member is movable within a limited range of motion relative to the second member, the third member being substantially cylindrical and having a third diameter (e.g., 242). Some of the present methods comprise disposing resilient material (e.g., 262) between the first cylindrical member and the third member. Some of the present methods comprise disposing resilient material between the second cylindrical member and the third member.
(45) In some embodiments, the present pucks (e.g., 10, 10a, 10b, 210) have a weight of between 4.5 ounces (oz.) and 6 oz. (e.g., between 5 oz. and 5.5 oz.); and, in embodiments with a ballast member, the ballast member (e.g., 58, 58a, 58b) can have a weight of between 40% and 60% of the overall weight of the puck (e.g., between 45% and 55% of the overall weight of the puck, or between 2.25 oz. and 3 oz.). This overall weight range is similar to that of a conventional ice hockey puck.
(46) In other embodiments, the present pucks (e.g., 10, 10a, 10b, 210) have a weight (e.g., between 2.5 ounces and 4 ounces) that is less than the weight of a conventional hockey puck (e.g., between 5.5 oz. and 6 oz.); and, in embodiments with a ballast member, the ballast member (e.g., 58, 58a, 58b) can have a weight of between 15% and 25% of the overall weight of the puck. The lower weight (relative to a conventional hockey puck) permits a user to perform speed and/or stickhandling exercises off-ice.
(47) In other embodiments, the present pucks (e.g., 10, 10a, 10b, 210) have a weight (e.g., between 8 oz. and 10 oz., or between 8.5 oz. and 9.5 oz.) that is greater than the weight of a conventional hockey puck (e.g., between 5.5 oz. 6 oz.); and, in embodiments with a ballast member, the ballast member (e.g., 58, 58a, 58b) can have a weight of between 60% and 80% of the overall weight of the puck. The greater weight permits a user to perform strength exercises off-ice in which the contact point of the ball is similar to a hockey puck but the additional weight can add resistance to improve the user's strength. The weight of the puck can be varied by changing the size of the puck, the materials of the puck (although many polymers have about the same density), and/or the parts of the puck (e.g., the ballast member).
(48) In embodiments of the present pucks, various components (e.g., shell 14, 14a, 14b and/or outer shell 98, 98a of pucks 10, 10a, 10b; and first member 214, second member 222, and/or third member 238 of puck 210) can comprise non-metallic materials such as, for example, polymers, nylon, and/or composite materials that can be molded and that have suitable impact-resistant characteristics (e.g., that will resist cracking and permanent deformation during and/or due to repeated impact with a hockey stick). Examples of materials that are suitable for at least some embodiments include: (1) nylon reinforced with glass fibers (e.g., 30% glass fibers) and including polytetrafluoroethylene (PTFE) (e.g., 15% PTFE), which may be known or offered for sale as RTP 205 H TFE 15; (2) polyoxymethylene (POM), which may be known or offered for sale as DELRIN; and (3) fiber reinforced polyester (FRP).
(49) The above specification and examples provide a complete description of the structure and use of illustrative embodiments. Although certain embodiments have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the scope of this invention. As such, the various illustrative embodiments of the methods and systems are not intended to be limited to the particular forms disclosed. Rather, they include all modifications and alternatives falling within the scope of the claims, and embodiments other than the one shown may include some or all of the features of the depicted embodiment. For example, elements may be omitted or combined as a unitary structure, and/or connections may be substituted. Further, where appropriate, aspects of any of the examples described above may be combined with aspects of any of the other examples described to form further examples having comparable or different properties and/or functions, and addressing the same or different problems. Similarly, it will be understood that the benefits and advantages described above may relate to one embodiment or may relate to several embodiments.
(50) The claims are not intended to include, and should not be interpreted to include, means-plus- or step-plus-function limitations, unless such a limitation is explicitly recited in a given claim using the phrase(s) means for or step for, respectively.