Belt-form body conveyor
10538403 ยท 2020-01-21
Assignee
Inventors
- Rui Oohashi (Tokyo, JP)
- Kensuke Hirata (Tokyo, JP)
- Tomoo Kusumi (Tokyo, JP)
- Mareto Ishibashi (Tokyo, JP)
- Noriaki Hasegawa (Tokyo, JP)
Cpc classification
B65H2404/15212
PERFORMING OPERATIONS; TRANSPORTING
B65H23/24
PERFORMING OPERATIONS; TRANSPORTING
B65H23/32
PERFORMING OPERATIONS; TRANSPORTING
B65H23/048
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H23/32
PERFORMING OPERATIONS; TRANSPORTING
B65H23/24
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A belt-form body conveyor that conveys a belt-form body includes a plurality of non-contact guide portions over which portions of the belt-form body are wound, and that support the belt-form body in a non-contact manner, and a drive unit that, when viewed in a direction that is perpendicular to a surface of the belt-form body before the belt-form body is supplied to the plurality of non-contact guide portions, causes at least two non-contact guide portions out of the plurality of non-contact guide portions to rotate in the same direction and by the same angle.
Claims
1. A belt-form body conveyor that conveys a belt-form body comprising: a plurality of non-contact guide portions over which portions of the belt-form body are wound, and that support the belt-form body in a non-contact manner; and a drive unit that causes at least two non-contact guide portions out of the plurality of non-contact guide portions to rotate wherein the plurality of non-contact guide portions include: an upstream-side turn bar that, of the plurality of non-contact guide portions, is disposed further on an upstream side in a travel direction of the belt-form body, and alters the travel direction of the belt-form body; a downstream-side turn bar that, of the plurality of non-contact guide portions, is disposed furthest on a downstream side in the travel direction of the belt-form body, and causes a position of the belt-form body in a thickness direction of the belt-form body to match the position of the belt-form body before the belt-form body is supplied to the upstream-side turn bar; and an inverter turn bar that reverses the travel direction of the belt-form body, which has been altered by the upstream-side turn bar, towards the downstream-side turn bar, and wherein the upstream-side turn bar, the downstream-side turn bar and the inverter turn bar are rotated in the same direction and by the same angle when viewed in a direction that is perpendicular to a surface of the belt-form body before the belt-form body is supplied to the plurality of non-contact guide portions.
2. The belt-form body conveyor according to claim 1, further comprising: an upstream-side edge sensor that is disposed on the upstream side of the upstream-side turn bar, and detects an edge position of the belt-form body; a downstream-side edge sensor that is disposed on the downstream side of the downstream-side turn bar, and detects an edge position of the belt-form body; and a control unit that controls the drive unit based on at least one of a detection result from the upstream-side edge sensor and a detection result from the downstream-side edge sensor.
3. The belt-form body conveyor according to claim 2, wherein the drive unit includes: an actuator; and a link mechanism that transmits motive force generated by the actuator to the at least two non-contact guide portions.
4. The belt-form body conveyor according to claim 1, wherein the drive unit includes: an actuator; and a link mechanism that transmits motive force generated by the actuator to the at least two non-contact guide portions.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(12) Hereinafter, embodiments of a belt-form body conveyor according to the present disclosure will be described with reference to the drawings.
(13) Note that, in the drawings described below, the scale of the respective components has been suitably altered in order to make each component a recognizable size.
First Embodiment
(14)
(15) As is shown in
(16) The downstream-side turn bar 2 is a hollow rod-shaped component having a circumferential surface that follows a circular arc whose central angle is set to 90. Of the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4, the downstream-side turn bar 2 is disposed the furthest to the downstream side in the travel direction of the belt-form body W. As is shown in
(17) The downstream-side turn bar 2 guides the belt-form body W such that the travel direction of the belt-form body W is altered by 90 as a result of a portion of the belt-form body W, which is being supplied from above, being wound over the non-contact supporting surface 2a in a clockwise direction in
(18) In the same way as the downstream-side turn bar 2, the upstream side turn bar 3 is a hollow rod-shaped component having a circumferential surface that follows a circular arc whose central angle is set to 90. Of the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4, the upstream-side turn bar 3 is disposed the furthest to the upstream side in the travel direction of the belt-form body W. The upstream-side turn bar 3 is disposed at the same height as the downstream-side turn bar 2. The upstream-side turn bar 3 is movably supported by a supporting portion (not shown in the drawings) such that an axial center Lb of the upstream-side turn bar 3 extends in parallel with the axial center La of the downstream-side turn bar 2. Moreover, the upstream-side turn bar 3 is disposed such that the circumferential surface of the upstream-side turn bar 3 faces downwards and towards the downstream-side turn bar 2 side. In the same way as in the circumferential surface of the downstream-side turn bar 2, a plurality of through holes (not shown in the drawings) are provided in the circumferential surface of the upstream-side turn bar 3, and jets of a fluid that has been supplied from a fluid supply portion (not shown in the drawings) into the interior of the upstream-side turn bar 3 are expelled from these through holes. As a result of the jets of fluid being expelled from the through holes towards the belt-form body W in this way, the belt-form body W is supported in a non-contact manner by the upstream-side turn bar 3. In other words, the circumferential surface of the upstream-side turn bar 3 functions as a non-contact supporting surface 3a that supports the belt-form body W without being in contact therewith.
(19) The upstream-side turn bar 3 guides the belt-form body W such that the travel direction of the belt-form body W is altered by 90 as a result of a portion of the belt-form body W, which is being supplied from the horizontal direction, being wound over the non-contact supporting surface 3a in a clockwise direction in
(20) The inverter turn bar 4 is disposed above the downstream-side turn bar 2 and the upstream-side turn bar 3 when viewed in the horizontal direction, and is disposed between the downstream-side turn bar 2 and the upstream-side turn bar 3 when viewed in a vertical direction. The inverter turn bar 4 is a hollow rod-shaped component having a circumferential surface that follows a circular arc whose central angle is set to 180. The inverter turn bar 4 is movably supported by a supporting portion (not shown in the drawings) such that an axial center Lc of the inverter turn bar 4 extends in parallel with the axial center La of the downstream-side turn bar 2 and the axial center Lb of the upstream-side turn bar 3. Moreover, the inverter turn bar 4 is also disposed such that the circumferential surface of the inverter turn bar 4 faces upwards. In the same way as in the circumferential surface of the downstream-side turn bar 2 and the circumferential surface of the upstream-side turn bar 3, a plurality of through holes (not shown in the drawings) are provided in the circumferential surface of the inverter turn bar 4, and jets of a fluid that has been supplied from a fluid supply portion (not shown in the drawings) into the interior of the inverter turn bar 4 are expelled from these through holes. As a result of the jets of fluid being expelled from the through holes towards the belt-form body W in this way, the belt-form body W is supported in a non-contact manner by the inverter turn bar 4. In other words, the circumferential surface of the inverter turn bar 4 functions as a non-contact supporting surface 4a that supports the belt-form body W without being in contact therewith.
(21) The inverter turn bar 4 guides the belt-form body W such that the travel direction of the belt-form body W is altered 180 as a result of a portion of the belt-form body W, which has passed through the upstream-side turn bar 3 and is being supplied from below, being wound over the non-contact supporting surface 4a in a counterclockwise direction in
(22) The downstream-side actuator 5 is connected to the downstream-side turn bar 2 via a transmission mechanism (not shown in the drawings), and causes the downstream-side turn bar 2 to rotate.
(23) The upstream-side actuator 6 is connected to the upstream-side turn bar 3 via a transmission mechanism (not shown in the drawings), and causes the upstream-side turn bar 3 to rotate. In the present embodiment, as is shown in
(24) The inversion actuator 7 is connected to the inverter turn bar 4 via a transmission mechanism (not shown in the drawings), and causes the inverter turn bar 4 to rotate. In the present embodiment, as is shown in
(25) Here, in the present embodiment, under the control of the control unit 10, the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4 are rotated in the same direction and by the same angle. In other words, as is shown in
(26) In this manner, in the belt-form body conveyor 1 of the present embodiment, the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4 are all capable of rotating. Moreover, the belt-form body conveyor 1 of the present embodiment is provided with the downstream-side actuator 5, the upstream-side actuator 6, and the inversion actuator 7 that, under the control of the control unit 10, cause the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4 to rotate in the same direction and by the same angle. In the present embodiment, a drive unit of the present disclosure is formed by the downstream-side actuator 5, the upstream-side actuator 6, and the inversion actuator 7.
(27) The downstream-side edge sensor 8 is disposed on the downstream side from the downstream-side turn bar 2, and detects an edge position on one side (in
(28) The control unit 10 calculates the rotation angle of the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4 based on the detection results from at least one of the downstream-side edge sensor 8 and the upstream-side edge sensor 9, and controls the downstream-side actuator 5, the upstream-side actuator 6, and the inversion actuator 7 based on the rotation angle .
(29)
(30) Based on the rotation angle calculated by the control unit 10 in this manner, control of the downstream-side actuator 5, the upstream-side actuator 6, and the inversion actuator 7 is performed, and the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4 are rotated.
(31) When the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4 are rotated in this way, firstly, the position where the edge on one side in the width direction of the belt-form body W and the position where the edge on the other side in the width direction of the belt-form body W arrive at the upstream-side turn bar 3 become mutually different. For example, as is shown by the single-dot chain line in
(32) As a result of the edge positions of the belt-form body W that have undergone a parallel displacement in this way once again being detected by the downstream-side edge sensor 8, and these detection results being input into the control unit 10, feedback control is performed continuously in this control system.
(33)
(34) The feedforward calculating unit 10d calculates a rotation angle 1 based on the detection results from the downstream-side edge sensor 8 and the detection results from the upstream-side edge sensor 9. In the structure shown in
(35) Here, the specific method used to calculate the rotation angle will be described.
[Equation 1]
h=y1y2=Lcos sin Lsin Lsin 1(1)
(36) As a consequence, the control unit 10 is able to determine h based on the detection results from the downstream-side edge sensor 8, the detection results from the upstream-side edge sensor 9, and the target value set by the target value setting unit 10a, and is able to calculate the rotation angle 1 using the following Equation (2). Note that, in Equation (2), y1 represents the detection results from the downstream-side edge sensor 8, and y2 represents the detection results from the upstream-side edge sensor 9.
[Equation 2]
1=sin.sup.1(h/L)=sin.sup.1((y1y2)/L)(2)
(37) According to the above-described belt-form body conveyor 1 of the present embodiment, the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4 that support the belt-form body W in a non-contact manner are rotated in the same direction and by the same angle. As a consequence, the belt-form body W is wound in a spiral configuration over the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4, and the portions of the belt-form body W that have passed through the downstream-side turn bar 2 can perform a parallel displacement in the width direction of the belt-form body W relative to the portions of the belt-form body W that have not yet been supplied to the upstream-side turn bar 3. Accordingly, according to the present disclosure, the belt-form body W can perform a parallel displacement in the width direction without any stress being applied to the belt-form body W.
(38) Moreover, in the belt-form body conveyor 1 of the present embodiment, the belt-form body W is guided using the rod-shaped downstream-side turn bar 2, upstream-side turn bar 3, and inverter turn bar 4. Because of this, compared with when the belt-shaped body W is guided using non-contact guide portions that do not have a rod-shaped configuration, the configuration of the non-contact guide portions can be simplified, and the apparatus structure can be simplified.
(39) In addition, the belt-form body conveyor 1 of the present embodiment is provided with the downstream-side edge sensor 8 and the upstream-side edge sensor 9, and is also provided with the control unit 10 that, based on detection results from the downstream-side edge sensor 8 and the upstream-side edge sensor 9, controls the downstream-side actuator 5, the upstream-side actuator 6, and the inversion actuator 7. Because of this, the position of the belt-form body W can be adjusted automatically and accurately.
Second Embodiment
(40) Next, a second embodiment of the present disclosure will described with reference made to
(41)
(42) Note also that in
(43) As is shown in these drawings, the belt-form body conveyor 1A of the present embodiment is not provided with the downstream-side actuator 5, the upstream-side actuator 6, and the inversion actuator 7 that are provided in the belt-form body conveyor 1 of the first embodiment, but is instead provided with a single actuator 20. Furthermore, the belt-form body conveyor 1A of the present embodiment is also provided with a link mechanism 21 that connects the actuator 20 to each of the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4.
(44) The actuator 20 generates motive force that is used to rotate all of the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4. A direct drive actuator, for example, may be used as the actuator 20. The link mechanism 21 transmits the motive force generated by the actuator 20 to each one of the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4 and thereby causes the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4 to rotate simultaneously. By providing the link mechanism 21, it is no longer necessary to install an actuator for each one of the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4. As a result, the apparatus structure can be further simplified.
(45)
[Equation 3]
=sin.sup.1(x/d)(3)
(46)
[Equation 4]
x=d(y1y2)/L(4)
[Equation 5]
h=y1y2=Lcos sin L sin (5)
[Equation 6]
=sin.sup.1((y1y2)/L)(6)
(47) Moreover, in the structure shown in
(48) According to the above-described belt-form body conveyor 1A of the present embodiment, because only the single actuator 20 is provided, control can be simplified compared with when the downstream-side actuator 5, the upstream-side actuator 6, and the inversion actuator 7 are provided.
(49) While preferred embodiments of the present disclosure have been described above with reference made to the drawings, it should be understood that the present disclosure is not limited to the above-described embodiments. The various configurations and combinations and the like of the respective component elements illustrated in the above-described embodiments are merely examples thereof, and various modifications and the like may be made based on design requirements insofar as they do not depart from the spirit or scope of the present disclosure.
(50) For example, in the above-described embodiments, the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4 are provided as the non-contact guide portions of the present disclosure. However, the present disclosure is not limited to this and a non-contact guide portion that is not rod-shaped but has some other configuration may be provided. In this case, it is not necessary that all of the non-contact guide portions have the same configuration.
(51) Furthermore, the inverter turn bar 4 may be omitted and the downstream-side turn bar 2 and the upstream-side turn bar 3 may be disposed so that the height of downstream-side turn bar 2 is different from the height of the upstream-side turn bar 3. In a case such as this, the height of the belt-form body W before being supplied to the upstream-side turn bar 3 is different from the height of the belt-form body W after the belt-form body W has exited the downstream-side turn bar 2, however, the belt-form body W can still be made to perform a parallel displacement in the width direction.
(52) Furthermore, only two non-contact guide portions, or four or more (i.e., a plurality of) non-contact guide portions may be provided. If three or more non-contact guide portions are provided, then it is not necessary that all of these non-contact guide portions be rotated, and it is sufficient if at least two non-contact guide portions are rotated by the same angle and in the same direction. In a case such as this, the deformation of the belt-form body W is permitted by the change in the distance between the non-contact guide portion not being rotated and the belt-form body W. For example, in the above-described first embodiment, if the downstream-side turn bar 2 and the upstream-side turn bar 3 are rotated without the inverter turn bar 4 being rotated, some parts of the belt-form body W that is being guided by the downstream-side turn bar 2 and the upstream-side turn bar 3 move closer to the inverter turn bar 4, or move away from the inverter turn bar 4, while maintaining the non-contact state. In a case such as this as well, a state in which the belt-form body W is supported in a non-contact manner by the inverter turn bar 4 is maintained.
(53) Furthermore, in the above-described embodiments, the downstream-side edge sensor 8 and the upstream-side edge sensor 9 are provided. However, provided that a sensor that is capable of detecting edge positions of the belt-form body W is used, then the number of sensors installed and the locations of their installation are not limited to those in the above-described embodiments.
(54) Furthermore, in the above-described embodiments, the belt-form body W is supported in a non-contact manner by the expulsion of jets of fluid. However, the present disclosure is not limited to this, and the belt-form body W may be supported in a non-contact manner using, for example, magnetic force or electrostatic force.
(55) The belt-form body W of the above-described embodiments may be a belt-form body made from a brittle material such as, for example, glass, ceramics, or silicon or the like or, alternatively, may be a film made from an organic material or the like. If the belt-form body is made from glass, then ultrathin glass having a thickness of, for example, 0.2 mm or less may also be used.
(56) Furthermore, in the above-described embodiments, a structure in which the principal conveyance direction of the belt-form body W is the horizontal direction is described. However, the present disclosure is not limited to this, and the principal conveyance direction of the belt-form body W may be a direction other than the horizontal direction by tilting the entire apparatus structure of the above-described embodiments.
(57) Furthermore, in the above-described embodiments, a structure in which every one of the downstream-side turn bar 2, the upstream-side turn bar 3, and the inverter turn bar 4 are rotated is described. However, the present disclosure is not limited to this and, for example, only the downstream-side turn bar 2 and the upstream-side turn bar 3 may be rotated.
(58) Furthermore, in the above-described embodiments, the control unit 10 performs feedback control, or else performs feedforward control together with feedback control. However, the present disclosure is not limited to this and, for example, the control unit 10 may only perform feedforward control.
INDUSTRIAL APPLICABILITY
(59) According to the present disclosure, in a belt-form body conveyor that conveys a belt-form body while supporting the belt-form body in a non-contact manner, it is possible for the belt-form body to perform a parallel displacement in the width direction thereof without any stress being placed on the belt-form body.