Washpipe seal assembly
10538978 ยท 2020-01-21
Assignee
Inventors
Cpc classification
E21B33/0415
FIXED CONSTRUCTIONS
International classification
Abstract
A high pressure seal assembly for connection to an upper and lower connector pipe. The seal assembly includes a lower seal assembly surrounding a lower end of a rotating pipe, e.g., a washpipe. The lower seal assembly includes a first and second seal ring that define an annular space. The seal rings have a simple cross-section and are identical, thereby facilitating ease of manufacture and assembly. High pressure seals are received within annular spaces of the respective seal rings. The high pressure seals define inner surfaces that have a layer of self-lubricating polymer for engaging the rotating pipe. The high pressure seals define a pressure facing cavity that receives a high pressure ring that mitigates the spreading of the body of the high pressure seals due to pressure and that prevents the seal from extruding through an adjacent gap. An excluder seal prevents debris from entering the seal assembly.
Claims
1. A seal assembly for connection to an upper connector pipe and a lower connector pipe, said seal assembly comprising: a lower seal assembly for surrounding a lower end of a rotating pipe; a first seal ring in said lower seal assembly, said first seal ring having an outside surface, an inner surface, and a lower surface, a first inwardly projecting structure comprising a first upper surface and a first intermediate surface; a second seal ring in said lower seal assembly, said second seal ring defining an outside surface, an inner surface, and having an upper surface adjacent to said lower surface of first seal ring, said second seal ring having a lower surface and a second inwardly projecting structure comprising said upper surface and defining a second intermediate surface; a third seal ring in said lower seal assembly, said third seal ring defining an outside surface, an inner surface, and having a third upper surface adjacent to said lower surface of said second seal ring, said third seal ring having a third inwardly projecting structure comprising said third upper surface and a third intermediate surface; a first seal received adjacent to said first intermediate surface; a second seal received adjacent to said second intermediate surface; a third seal received adjacent said third intermediate surface; wherein said first seal ring, said second seal ring, and said third seal ring are identical, thereby facilitating easy assembly of the lower seal assembly; wherein said first seal ring defines no pathway from said outside surface to said inner surface of said first seal ring; wherein said second seal ring defines no pathway from said outside surface to said inner surface of said second seal ring; wherein said third seal ring defines no pathway from said outside surface to said inner surface of said third seal ring; wherein a first outer seal is between said lower surface of said first seal ring and said upper surface of said second seal ring for preventing flow therebetween; wherein a second outer seal is between said lower surface of said second seal ring and said upper surface of said third seal ring for preventing flow therebetween.
2. The seal assembly according to claim 1 wherein: said first seal ring including said first seal; said first seal has an elastomeric seal body defining an inner surface; a layer of self-lubricating polymer affixed to said inner surface of said first seal for engaging said rotating pipe.
3. The seal assembly according to claim 1 wherein: said first seal has a seal body that defines a pressure facing cavity; and a high pressure O-ring is located in said pressure facing cavity for mitigating spreading of said seal body due to pressure.
4. The seal assembly according to claim 1 further comprising: a first outside seal between said first seal ring and said second seal ring, said first outside seal in contact with only said lower surface of said first seal ring and said upper surface of said second seal ring for sealing engagement between a lower surface of said first seal ring and an upper surface of said second seal ring.
5. The seal assembly according to claim 1 further comprising: a lower ring between the lower connector pipe and a lowermost one of said first seal ring, said second seal ring, and said third seal ring; wherein all of a surface of said lower ring facing said lowermost one is co-planar; an outside seal between a lower surface of said lower ring and an upper surface of the lower connector pipe for sealing engagement between said lower surface of said lower ring and an upper surface of the lower connector pipe.
6. The seal assembly according to claim 1 further comprising: an excluder seal assembly above said first seal ring, said excluder seal assembly having an outer ring and an adjacent excluder member having an innermost sealing member angled toward an upper end of the seal assembly, said innermost sealing member biased against said rotating pipe.
7. The seal assembly according to claim 1 further comprising: an upper seal assembly for surrounding an upper end of said rotating pipe; an upper seal ring in said upper seal assembly, said upper seal ring defining inwardly projecting structure; an upper seal between said interior structure and above an annular plate, wherein said upper seal is identical to said first seal and said second seal.
8. The seal assembly according to claim 7 wherein: said upper seal has an elastomeric seal body defining an inner surface; a layer of self-lubricating polymer affixed to said inner surface of said upper seal for engaging said rotating pipe.
9. A seal assembly for connection to an upper connector pipe and a lower connector pipe, said seal assembly comprising: a lower seal assembly surrounding a lower end of a rotating pipe, said lower seal assembly comprising: a first seal ring including a first seal, said first seal having an elastomeric seal body defining an inner surface; a second seal ring including a second seal, said second seal having an elastomeric seal body defining an inner surface, said second seal ring adjacent to said first seal ring; a third seal ring including a third seal, said third seal having an elastomeric seal body defining an inner surface, said third seal ring adjacent said second seal ring; wherein a layer of self-lubricating polymer is affixed to said inner surface of said first seal and a layer of self-lubricating polymer is affixed to said inner surface of said second seal, and a layer of self-lubricating polymer is affixed to said inner surface of said third seal for engaging said rotating pipe; said first seal ring, said second seal ring, and said third seal ring are identical; said first seal ring defines an inner surface, an outside surface, and a lower surface, said second seal ring defines an inner surface and an outside surface, and an upper surface, and a lower surface, and said third seal ring defines an inner surface, an outside surface, and an upper surface; wherein said first seal ring defines no pathway from said outside surface to said inner surface of said first seal ring; wherein said second seal ring defines no pathway from said outside surface to said inner surface of said second seal ring; wherein said third seal ring defines no pathway from said outside surface to said inner surface of said third seal ring; wherein a first outer seal is between said lower surface of said first seal ring and said upper surface of said second seal ring for preventing flow therebetween; wherein a second outer seal is between said lower surface of said second seal ring and said upper surface of said third seal ring for preventing flow therebetween.
10. The seal assembly according to claim 9 wherein: said seal body of said first seal defines a pressure facing cavity; and an O-ring is located in said pressure facing cavity for mitigating spreading of said seal body due to pressure.
11. The seal assembly according to claim 9 further comprising: a first outside seal between said first seal ring and said second seal ring, said first outside seal in contact with only said lower surface of said first seal ring and said upper surface of said second seal ring for sealing engagement between a lower surface of said first seal ring and an upper surface of said second seal ring.
12. The seal assembly according to claim 9 further comprising: a lower ring beneath said second seal ring.
13. The seal assembly according to claim 12 further comprising: an outside seal between a lower surface of said lower ring and an upper surface of the lower connector pipe for sealing engagement between said lower surface of said lower ring and an upper surface of the lower connector pipe.
14. The seal assembly according to claim 9 further comprising: an excluder seal assembly above said first seal ring, said excluder seal assembly having an outer ring and an adjacent excluder member having an innermost sealing member angled toward an upper end of the seal assembly, said innermost sealing member biased against said rotating pipe.
15. The seal assembly according to claim 9 further comprising: an upper seal assembly for surrounding an upper end of said rotating pipe; an upper seal ring in said upper seal assembly, said upper seal ring including an upper seal, wherein said upper seal is identical to said first seal and said second seal.
16. The seal assembly according to claim 9 further comprising: an upper packing nut surrounding said upper seal assembly, said upper packing nut defining a lower end and an upper end, said lower end having an inside surface, said lower end defining an upper orifice for receiving said rotating pipe, said lower end defining an annular recess on said inside surface of said lower end; an annular plate received within said upper packing nut and surrounding said rotating pipe, said annular plate covering said annular recess on said inside surface of said lower end of said upper packing nut.
17. A seal assembly for connection to an upper connector pipe and a lower connector pipe, said seal assembly comprising: a lower seal assembly surrounding a lower end of a rotating pipe, said lower seal assembly comprising: a first seal ring having an upper portion defining an upper surface, a lower surface and a first annular space; a second seal ring having an upper portion defining an upper surface, a lower surface and a second annular space; a first outside seal between said first seal ring and said second seal ring, said first outside seal in contact with only said lower surface of said first seal ring and said upper surface of said second seal ring for sealing engagement between said lower surface of said first seal ring and said upper surface of said second seal ring; a first seal received within said first annular space, said first seal having an inner surface for engaging said rotating pipe; a second seal received within said second annular space, said second seal having an inner surface for engaging said rotating pipe.
18. The seal assembly according to claim 17, further comprising: a third seal ring adjacent to said second seal ring, said third seal ring including a third seal having an elastomeric seal body; and wherein said first seal ring, said second seal ring, and said third seal ring are identical, thereby facilitating easy assembly of the lower seal assembly; said first seal ring defines an inner surface and an outside surface, said second seal ring defines an inner surface, an outside surface, an upper surface and a lower surface, and said third seal ring defines an inner surface, an outside surface, and an upper surface; wherein said first seal ring defines no pathway from said outside surface to said inner surface of said first seal ring; wherein said second seal ring defines no pathway from said outside surface to said inner surface of said second seal ring; wherein said third seal ring defines no pathway from said outside surface to said inner surface of said third seal ring; wherein a first outer seal is between said lower surface of said first seal ring and said upper surface of said second seal ring for preventing flow therebetween; wherein a second outer seal is between said lower surface of said second seal ring and said upper surface of said third seal ring for preventing flow therebetween.
19. The seal assembly according to claim 17 wherein: said first seal ring including said first seal; said first seal has an elastomeric seal body defining an inner surface; a layer of self-lubricating polymer affixed to said inner surface of said first seal for engaging said rotating pipe.
20. The seal assembly according to claim 17 wherein: said first seal has a seal body that defines a pressure facing cavity; and an O-ring is located in said pressure facing cavity for mitigating spreading of said seal body due to pressure.
21. The seal assembly according to claim 17 further comprising: a lower ring beneath said second seal ring.
22. The seal assembly according to claim 21 further comprising: an outside seal between a lower surface of said lower ring and an upper surface of the lower connector pipe for sealing engagement between said lower surface of said lower ring and said upper surface of the lower connector pipe.
23. The seal assembly according to claim 17 further comprising: an excluder seal assembly above said first seal ring, said excluder seal assembly having an outer ring and an adjacent upwardly facing excluder member biased against said rotating pipe.
24. The seal assembly according to claim 17 further comprising: an upper seal assembly for surrounding an upper end of said rotating pipe; an upper seal ring in said upper seal assembly including an upper seal, wherein said upper seal is identical to said first seal and said second seal.
25. The seal assembly according to claim 24 wherein: said upper seal has a seal body defining an inner surface; said inner surface having a layer of self-lubricating polymer for engaging said rotating pipe.
26. The seal assembly according to claim 24 further comprising: an upper packing nut surrounding said upper seal assembly, said upper packing nut defining a lower end and an upper end, said lower end having an inside surface, said lower end defining an upper orifice for receiving said rotating pipe, said lower end defining an annular recess on said inside surface of said lower end; an annular plate received within said upper packing nut and surrounding said rotating pipe, said annular plate covering said annular recess on said inside surface of said lower end of said upper packing nut.
27. The seal assembly according to claim 17 wherein: said first outside seal is received in a groove in said first seal ring for sealing engagement between said lower surface of said first seal ring and said upper surface of said second seal ring.
28. A seal assembly for connection to an upper connector pipe and a lower connector pipe, said seal assembly comprising: a lower seal assembly for surrounding a lower end of a rotating pipe; a first seal ring in said lower seal assembly, said first seal ring including a first seal; a second seal ring in said lower seal assembly, said second seal ring adjacent to said first seal ring, said second seal ring including a second seal; said first seal has a seal body that defines a pressure facing cavity; and an O-ring is located in said pressure facing cavity for mitigating spreading of said seal body due to pressure; a lower ring between the lower connector pipe and a lowermost one of said first seal ring and said second seal ring; wherein all of a surface of said lower ring facing said lowermost one is co-planar; an outside seal between a lower surface of said lower ring and an upper surface of the lower connecter pipe for sealing engagement between said lower surface of said lower ring and an upper surface of the lower connector pipe.
29. The seal assembly according to claim 28 further comprising: a third seal ring adjacent to said second seal ring, said third seal ring including a third seal having an elastomeric seal body; and wherein said first seal ring, said second seal ring, and said third seal ring are identical, thereby facilitating easy assembly of the lower seal assembly.
30. The seal assembly according to claim 28 further comprising: said third seal ring adjacent to said second seal ring, said third seal ring including a third seal having an elastomeric seal body; and wherein said first seal ring, said second seal ring, and said third seal ring are identical; said first seal ring defines an inner surface, an outside surface, and a lower surface, said second seal ring defines an inner surface, an outside surface, an upper surface and a lower surface, and said third seal ring defines an inner surface, an outside surface, and an upper surface; wherein said first seal ring defines no pathway from said outside surface to said inner surface of said first seal ring; wherein said second seal ring defines no pathway from said outside surface to said inner surface of said second seal ring; wherein said third seal ring defines no pathway from said outside surface to said inner surface of said third seal ring; wherein a first outer seal is between said lower surface of said first seal ring and said upper surface of said second seal ring for preventing flow therebetween; wherein a second outer seal is between said lower surface of said second seal ring and said upper surface of said third seal ring for preventing flow therebetween.
31. The seal assembly according to claim 28 wherein: said first seal ring includes a first seal, said first seal has an elastomeric seal body defining an inner surface; a layer of self-lubricating polymer affixed to said inner surface of said first seal for engaging said rotating pipe.
32. The seal assembly according to claim 28 further comprising: a first outside seal between said first seal ring and said second seal ring, said first outside seal for sealing engagement between a lower surface of said first seal ring and an upper surface of said second seal ring; a lower ring beneath said second seal ring.
33. The seal assembly according to claim 32 further comprising: an outside seal between a lower surface of said lower ring and an upper surface of the lower connector pipe for sealing engagement between said lower surface of said lower ring and an upper surface of the lower connector pipe.
34. The seal assembly according to claim 28 further comprising: an excluder seal assembly above said first seal ring, said excluder seal assembly having an outer ring and an adjacent excluder member having an innermost sealing member angled toward an upper end of the seal assembly, said innermost sealing member biased against said rotating pipe.
35. The seal assembly according to claim 28 further comprising: an upper seal assembly for surrounding an upper end of said rotating pipe; an upper seal ring in said upper seal assembly, said upper seal ring including an upper seal in said annular space, wherein said upper seal is identical to said first seal and said second seal.
36. The seal assembly according to claim 35 wherein: said upper seal ring includes a first seal, said first seal has an elastomeric seal body defining an inner surface; a layer of self-lubricating polymer affixed to said inner surface of said first seal for engaging said rotating pipe.
37. The seal assembly according to claim 35 further comprising: an upper packing nut surrounding said upper seal assembly, said upper packing nut defining a lower end and an upper end, said lower end having an inside surface, said lower end defining an upper orifice for receiving said rotating pipe, said lower end defining an annular recess on said inside surface of said lower end.
38. A seal assembly for connection to an upper connector pipe and a lower connector pipe, said seal assembly comprising: a lower seal assembly for surrounding a lower end of a rotating pipe; a first seal ring in said lower seal assembly, said first seal ring having a first inwardly projecting structure defining a first upper surface and a first intermediate surface; a second seal ring in said lower seal assembly, said second seal ring adjacent to said first seal ring, said second seal ring having a second inwardly projecting structure defining a second upper surface and a second intermediate surface; a third seal ring in said lower seal assembly, said third seal ring adjacent to said second seal ring, said third seal ring having a third inwardly projecting structure defining a third upper surface and a third intermediate surface; a first seal received adjacent to said first intermediate surface; a second seal received adjacent to said second intermediate surface; a third seal received adjacent said third intermediate surface; wherein said first seal ring, said second seal ring, and said third seal ring are identical, thereby facilitating easy assembly of the lower seal assembly; a lower ring between the lower connector pipe and a lowermost one of said first seal ring, said second seal ring, and said third seal ring; wherein all of a surface of said lower ring facing said lowermost one is co-planar; an outside seal between a lower surface of said lower ring and an upper surface of the lower connector pipe for sealing engagement between said lower surface of said lower ring and an upper surface of the lower connector pipe.
39. A seal assembly for connection to an upper connector pipe and a lower connector pipe, said seal assembly comprising: a lower seal assembly surrounding a lower end of a rotating pipe, said lower seal assembly comprising: a first seal ring including a first seal, said first seal having an elastomeric seal body defining an inner surface; a second seal ring including a second seal, said second seal having an elastomeric seal body defining an inner surface, said second seal ring adjacent to said first seal ring; wherein a layer of self-lubricating polymer is affixed to said inner surface of said first seal and a layer of self-lubricating polymer is affixed to said inner surface of said second seal for engaging said rotating pipe; a lower ring between the lower connector pipe and a lowermost one of said first seal ring, said second seal ring, and said third seal ring; wherein all of a surface of said lower ring facing said lowermost one is co-planar; an outside seal between a lower surface of said lower ring and an upper surface of the lower connector pipe for sealing engagement between said lower surface of said lower ring and an upper surface of the lower connector pipe.
40. A seal assembly for connection to an upper connector pipe and a lower connector pipe, said seal assembly comprising: a lower seal assembly surrounding a lower end of a rotating pipe, said lower seal assembly comprising: a first seal ring having an upper portion defining an upper surface, a lower surface and a first annular space; a second seal ring having an upper portion defining an upper surface, a lower surface and a second annular space; a first outside seal between said first seal ring and said second seal ring, said first outside seal for sealing engagement between said lower surface of said first seal ring and said upper surface of said second seal ring; a first seal received within said first annular space, said first seal having an inner surface for engaging said rotating pipe; a second seal received within said second annular space, said second seal having an inner surface for engaging said rotating pipe; a lower ring between the lower connector pipe and a lowermost one of said first seal ring, said second seal ring, and said third seal ring; wherein all of a surface of said lower ring facing said lowermost one is co-planar; an outside seal between a lower surface of said lower ring and an upper surface of the lower connector pipe for sealing engagement between said lower surface of said lower ring and an upper surface of the lower connector pipe.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(8) Referring now to
(9) Static upper seal assembly is designated generally 220 and surrounds upper end 208 of washpipe 206. Static upper seal assembly 220 includes upper packing nut 230 that defines lower end 232 and upper end 233. Lower end 232 has an inside surface 234. Lower end 232 defines upper seal washpipe orifice 236 for receiving washpipe 206. Inside surface 234 defines annular recess 237.
(10) Upper seal ring 240 is received within upper packing nut 230. Upper seal ring 240 has an upper surface defining annular seal receptacle 242. Upper seal ring 240 also defines interior protrusion 244 having an upper surface and a lower surface. The upper surface of interior protrusion 244 mates with the lower surface of flange 212 of washpipe 206. Upper seal ring 240 has a lower surface defining plate indentation 246.
(11) A seal, such as o-ring 248, is received in annular seal receptacle 242. O-ring 248 is provided for forming a seal between the upper surface of upper seal ring 240 and the gooseneck.
(12) Annular plate 250 surrounds washpipe 206. Annular plate 250 is received within plate indentation 246 of upper ring 240 and covers annular recess 237 on inside surface 234 of lower end 232 of upper packing nut 230.
(13) As shown in greater detail in
(14) Dynamic lower seal assembly is designated generally 270 (
(15) An excluder seal ring is designated generally 300 (
(16) A first seal ring 310 (
(17) Second seal ring 330 (
(18) First outer seal, such as first outer o-ring 350, is located in first seal receptacle 320 for sealing engagement between lower surface 318 of first ring 310 and upper surface 334 of second seal ring 330.
(19) Third seal ring 360 (
(20) Second outer seal, such as second outer o-ring 380, is located in second seal receptacle 340 for sealing engagement between lower surface 338 of second ring 330 and upper surface 364 of third seal ring 360.
(21) Lower ring 390 (
(22) Third outer seal, such as third outer o-ring 400, is located in third seal receptacle 370 is for sealing engagement between lower surface 368 of third ring 360 and upper surface 392 of lower ring 390.
(23) Fourth seal 410, such as fourth o-ring, is located in base ring receptacle 396 for sealing engagement between lower surface 394 of lower ring 390 and an upper surface of shaft 204.
(24) A first annular space 420 is defined by intermediate surface 316 of first seal ring 310, the vertical portion of first ring 310, upper surface 334 of second seal ring 330, and washpipe 206.
(25) A first high pressure seal 430 (
(26) A second annular space 440 is defined by intermediate surface 336 of second seal ring 330, the vertical portion of second seal ring 330, upper surface 364 or third seal ring 360, and washpipe 206.
(27) A second high pressure seal 450 (
(28) A third annular space 460 is defined by intermediate surface 366 of third seal ring 360, the vertical portion of third seal ring 360, the upper surface 392 of lower ring 390, and washpipe 206.
(29) Third high pressure seal 470 (
(30) In a preferred embodiment, second seal ring 330 and third seal ring 360 have an identical construction to that of first seal ring 310, shown in an enlarged view of
(31) In practice, a user should apply grease under sealing lip 304 of excluder seal ring 300. The excluder seal ring 300 is installed in lower packing nut 280. Grease should be applied to inner diameter of seal rings 310, 330, and 360 as well as inner surfaces 262, 432, 452, and 472 of high pressure seals 260, 430, 450, and 470, respectively. Lower ring 390 is then located in lower packing nut 280. Greasing holes 287 should be blocked up.
(32) Referring now to
(33) Thus, the present invention is well adapted to carry out the objectives and attain the ends and advantages mentioned above as well as those inherent therein. While presently preferred embodiments have been described for purposes of this disclosure, numerous changes and modifications will be apparent to those of ordinary skill in the art. Such changes and modifications are encompassed within the spirit of this invention as defined by the claims.