Image forming apparatus having optical print head
10539901 ยท 2020-01-21
Assignee
Inventors
- Takehiro Ishidate (Tokyo, JP)
- Yasuaki Otoguro (Abiko, JP)
- Yuta Okada (Moriya, JP)
- Daisuke Aruga (Abiko, JP)
- Hitoshi Iwai (Abiko, JP)
- Shinichiro Hosoi (Tokyo, JP)
- Yuichiro Imai (Tokyo, JP)
- Toshiki Momoka (Tokyo, JP)
- Yoshitaka Otsubo (Tokyo, JP)
- Saimon Gokyu (Tokyo, JP)
Cpc classification
G03G15/04036
PHYSICS
International classification
G03G15/00
PHYSICS
G03G21/16
PHYSICS
Abstract
A simple structure is provided to move an optical print head toward a photosensitive drum. An image forming apparatus includes an optical print head having a first link portion and a second link portion, a sliding portion configured to move by sliding as to an image forming apparatus main body, and an abutting portion where one end of the optical print head abuts. When the sliding portion moves by sliding, the first link portion and the second link portion pivot as to the sliding portion, with the one end of the optical print head abutting the abutting portion, and the optical print head moves toward the photosensitive drum.
Claims
1. An image forming apparatus, comprising: a photosensitive drum; an optical print head configured to expose the photosensitive drum; and a movement mechanism configured to move the optical print head from a retracted position that is apart from the photosensitive drum, to an exposure position that is closer to the photosensitive drum than the retracted position, to expose the photosensitive drum, wherein the movement mechanism includes a sliding portion configured to be capable of sliding movement from one end side of the optical print head in a longitudinal direction of the optical print head to another end side of the optical print head in the longitudinal direction; wherein one end side of the sliding portion in the longitudinal direction is positioned upstream to another end side of the sliding portion in the longitudinal direction with respect to the sliding movement direction, a single first arm rotatably connected to the one end side of the sliding portion at a first connecting portion, and the one end side of the optical print head at a second connecting portion; a single second arm rotatably connected to the another end side of the sliding portion at a third connecting portion, and the another end side of the optical print head at a fourth connecting portion; wherein, such that the second connecting portion and the fourth connecting portion to move toward the photosensitive drum according to the rotation of the single first arm around the first connecting portion in conjunction with the movement of the first connecting portion moving toward the sliding movement direction together with the sliding portion, and according to the rotation of the single second arm around the third connecting portion in conjunction with the movement of the third connecting portion moving toward the sliding movement direction together with the sliding portion, (i) the second connecting portion supports the optical print head at a position downstream to the first connecting portion in the sliding movement direction, and at a position closer to the photosensitive drum than the first connecting portion, (ii) the fourth connecting portion supports the optical print head at a position downstream to the third connecting portion in the sliding movement direction, and at a position closer to the photosensitive drum than the third connecting portion, and (iii) the movement mechanism comprises a contact portion configured to contact with the optical print head such that the movement of the optical print head in the sliding movement direction is restricted.
2. The image forming apparatus according to claim 1, wherein the contact portion is fixed to an image forming apparatus main body further downstream in the sliding movement direction than the optical print head.
3. The image forming apparatus according to claim 1, further comprising: a drum unit configured to rotatably support the photosensitive drum; a first spring that is provided to the one end side of the optical print head in the longitudinal direction and that is configured to apply biasing force to the optical print head to bias the drum unit; a second spring that is provided to the another end side of the optical print head in the longitudinal direction and that is configured to apply biasing force to the optical print head to bias the drum unit; a first moving portion that is provided to the single first arm and that is configured to deform the first spring in conjunction with the rotating of the single first arm; and a second moving portion that is provided to the single second arm and that is configured to deform the second spring in conjunction with the rotating of the single second arm; wherein the biasing force is applied to the optical print head by the first moving portion and the second moving portion moving toward the drum unit in conjunction with the sliding movement of the sliding portion, and the first spring being deformed by the first moving portion and the second spring being deformed by the second moving portion.
4. The image forming apparatus according to claim 3, further comprising: a pair of first attaching portions formed at the one end side of the optical print head in the longitudinal direction, with one end side of the first spring in a longitudinal direction of the first spring and another end side of the first spring in the longitudinal direction of the first spring being respectively attached thereto; and a pair of second attaching portions formed at the another end side of the optical print head in the longitudinal direction of the optical print head, with one end side of the second spring in a longitudinal direction of the second spring and another end side of the second spring in the longitudinal direction of the second spring being respectively attached thereto, wherein the single first arm is configured to be rotatably connected to the sliding portion and the optical print head, with the first moving portion of the single first arm abutting the first spring between the one end of the first spring in the longitudinal direction of the first spring and the another end of the first spring in the longitudinal direction of the first spring, from the side of the first spring attached to the pair of first attaching portions opposite to the side at which the photosensitive drum is disposed, wherein the single second arm is configured to be rotatably connected to the sliding portion and the optical print head, with the second moving portion of the single second arm abutting the second spring between the one end of the second spring in the longitudinal direction of the second spring and the another end of the second spring in the longitudinal direction of the second spring, from the side of the second spring attached to the pair of second attaching portions opposite to the side at which the photosensitive drum is disposed, and wherein the biasing force is applied to the optical print head by the sliding portion being moved by sliding in a state where the optical print head is in contact with the drum unit, the first moving portion moving toward the photosensitive drum in conjunction with the sliding movement stretching the first spring and the second moving portion moving toward the photosensitive drum in conjunction with the sliding movement stretching the second spring, and restoring force of each of the stretched first spring and second spring acting upon the optical print head.
5. The image forming apparatus according to claim 4, wherein one first attaching portion of the pair of first attaching portions is disposed closer to the one end side of the optical print head in the longitudinal direction of the optical print head than the other first attaching portion of the pair of first attaching portions, and the one first attaching portion of the pair of first attaching portions is disposed closer to the side where the photosensitive drum is disposed than the other first attaching portion of the pair of first attaching portions, wherein one second attaching portion of the pair of second attaching portions is disposed closer to the one end side of the optical print head in the longitudinal direction of the optical print head than the other second attaching portion of the pair of second attaching portions, and the one second attaching portion of the pair of second attaching portions is disposed closer to the side where the photosensitive drum is disposed than the other second attaching portion of the pair of second attaching portions, and wherein the optical print head is biased in a direction from the one end side of the first spring in the longitudinal direction of the first spring toward the another end side of the first spring in the longitudinal direction of the first spring, by the first moving portion and the second moving portion each moving toward the drum unit in conjunction with the sliding movement of the sliding portion and deforming the first spring and the second spring in the direction of the first spring and the second spring stretching.
6. The image forming apparatus according to claim 3, wherein one end side of the first spring in a longitudinal direction of the first spring is connected to the optical print head, and the another end side of the first spring in a longitudinal direction of the first spring is connected to the first moving portion at a position that is closer to the photosensitive drum than the connecting portion of the one end side of the first spring in the longitudinal direction of the first spring and the optical print head, wherein one end side of the second spring in a longitudinal direction of the second spring is connected to the optical print head, and the another end side of the second spring in the longitudinal direction of the second spring is connected to the second moving portion at a position that is closer to the photosensitive drum than the connecting portion of the one end side of the second spring in the longitudinal direction of the second spring and the optical print head, and wherein the biasing force is applied to the optical print head, by the sliding portion moving by the sliding movement in a state where the optical print head is in contact with the drum unit, the first moving portion that moves toward the drum unit in conjunction with the sliding movement stretching the first spring and the second moving portion that moves toward the drum unit in conjunction with the sliding movement stretching the second spring, and restoring force of each of the stretched first spring and second spring acting upon the optical print head.
7. The image forming apparatus according to claim 3, wherein one end side of the first spring in a longitudinal direction of the first spring is in contact with the first moving portion, and the another end side of the first spring in the longitudinal direction of the first spring is connected to the optical print head at a position that is closer to the photosensitive drum than the portion where the one end side of the first spring in the longitudinal direction of the first spring and the first moving portion are in contact, wherein one end side of the second spring in a longitudinal direction of the second spring is in contact with the second moving portion, and the another end side of the second spring in the longitudinal direction of the second spring is connected to the optical print head at a position that is closer to the photosensitive drum than the portion where the one end side of the second spring in the longitudinal direction of the second spring and the second moving portion are in contact, and wherein the biasing force is applied to the optical print head, by the sliding portion moving by the sliding movement in a state where the optical print head is in contact with the drum unit, the first moving portion that moves toward the drum unit in conjunction with the sliding movement compressing the first spring and the second moving portion that moves toward the drum unit in conjunction with the sliding movement compressing the second spring, and restoring force of each of the compressed first spring and second spring acting upon the optical print head.
8. The image forming apparatus according to claim 3, wherein the first spring and the second spring are coil springs.
9. The image forming apparatus according to claim 3, wherein the first moving portion formed at one end side of the single first arm in a longitudinal direction of the single first arm forms the second connecting portion that is a protrusion protruding in a rotation axis direction of the single first arm that rotates as to the optical print head, and that is connected to the optical print head, and wherein the second moving portion formed at one end side of the single second arm in the longitudinal direction of the single second arm forms the fourth connecting portion that is a protrusion protruding in a rotation axis direction of the single second arm that rotates as to the optical print head, and that is connected to the optical print head.
10. The image forming apparatus according to claim 1, wherein the optical print head comprises a plurality of LEDs and exposes the photosensitive drum with the light emitted from the plurality of LEDs.
11. An image forming apparatus, comprising: a photosensitive drum; an optical print head configured to expose the photosensitive drum; and a movement mechanism configured to move the optical print head from a retracted position that is apart from the photosensitive drum to an exposure position that is closer to the photosensitive drum than the retracted position, to expose the photosensitive drum, wherein the movement mechanism includes a sliding portion configured to be capable of sliding movement from another end side of the optical print head in a longitudinal direction of the optical print head to one end side of the optical print head in the longitudinal direction, wherein another end side of the sliding portion in the longitudinal direction is positioned upstream to one end side of the sliding portion in the longitudinal direction with respect to the sliding movement direction, a single first arm rotatably connected to the one end side of the sliding portion at a first connecting portion, and the one end side of the optical print head at a second connecting portion; a single second arm rotatably connected to the another end side of the sliding portion at a third connecting portion, and the another end side of the optical print head at a fourth connecting portion; wherein, such that the second connecting portion and the fourth connecting portion to move toward the photosensitive drum according to the rotation of the single first arm around the first connecting portion in conjunction with the movement of the first connecting portion moving toward the sliding movement direction together with the sliding portion, and according to the rotation of the single second arm around the third connecting portion in conjunction with the movement of the third connecting portion moving toward the sliding movement direction together with the sliding portion, (i) the second connecting portion supports the optical print head at a position downstream to the first connecting portion in the sliding movement direction, and at a position closer to the photosensitive drum than the first connecting portion, (ii) the fourth connecting portion supports the optical print head at a position downstream to the third connecting portion with in the sliding movement direction, and at a position closer to the photosensitive drum than the third connecting portion, and (iii) the movement mechanism comprises a contact portion configured to contact with the optical print head such that the movement of the optical print head in the sliding movement direction is restricted.
12. The image forming apparatus according to claim 11, wherein the contact portion is fixed to an image forming apparatus main body further downstream in the sliding movement direction than the optical print head.
13. The image forming apparatus according to claim 11, further comprising: a drum unit configured to rotatably support the photosensitive drum; a first spring that is provided to the one end side of the optical print head in the longitudinal direction and that is configured to apply biasing force to the optical print head to bias the drum unit; a second spring that is provided to the another end side of the optical print head in the longitudinal direction and that is configured to apply biasing force to the optical print head to bias the drum unit; a first moving portion that is provided to the single first arm and that is configured to deform the first spring in conjunction with the rotating of the single first arm; and a second moving portion that is provided to the single second arm and that is configured to deform the second spring in conjunction with the rotating of the single second arm; wherein the biasing force is applied to the optical print head by the first moving portion and the second moving portion moving toward the drum unit in conjunction with the sliding movement of the sliding portion, and the first spring being deformed by the first moving portion and the second spring being deformed by the second moving portion.
14. The image forming apparatus according to claim 13, further comprising: a pair of first attaching portions formed at the one end side of the optical print head in the longitudinal direction, with one end side of the first spring in a longitudinal direction of the first spring and another end side of the first spring in the longitudinal direction of the first spring being respectively attached thereto; and a pair of second attaching portions formed at the another end side of the optical print head in the longitudinal direction of the optical print head, with one end side of the second spring in a longitudinal direction of the second spring and another end side of the second spring in the longitudinal direction of the second spring being respectively attached thereto, wherein the single first arm is configured to be rotatably connected to the sliding portion and the optical print head, with the first moving portion of the single first arm abutting the first spring between the one end of the first spring in the longitudinal direction of the first spring and the another end of the first spring in the longitudinal direction of the first spring, from the side of the first spring attached to the pair of first attaching portions opposite to the side at which the photosensitive drum is disposed, wherein the single second arm is configured to be rotatably connected to the sliding portion and the optical print head, with the second moving portion of the single second arm abutting the second spring between the one end of the second spring in the longitudinal direction of the second spring and the another end of the second spring in the longitudinal direction of the second spring, from the side of the second spring attached to the pair of second attaching portions opposite to the side at which the photosensitive drum is disposed, and wherein the biasing force is applied to the optical print head by the sliding portion being moved by sliding in a state where the optical print head is in contact with the drum unit, the first moving portion moving toward the photosensitive drum in conjunction with the sliding movement stretching the first spring and the second moving portion moving toward the photosensitive drum in conjunction with the sliding movement stretching the second spring, and restoring force of each of the stretched first spring and second spring acting upon the optical print head.
15. The image forming apparatus according to claim 14, wherein one first attaching portion of the pair of first attaching portions is disposed closer to the one end side of the optical print head in the longitudinal direction of the optical print head than the other first attaching portion of the pair of first attaching portions, and the one first attaching portion of the pair of first attaching portions is disposed closer to the side where the photosensitive drum is disposed than the other first attaching portion of the pair of first attaching portions, wherein one second attaching portion of the pair of second attaching portions is disposed closer to the one end side of the optical print head in the longitudinal direction of the optical print head than the other second attaching portion of the pair of second attaching portions, and the one second attaching portion of the pair of second attaching portions is disposed closer to the side where the photosensitive drum is disposed than the other second attaching portion of the pair of second attaching portions, and wherein the optical print head is biased in a direction from the one end side of the first spring in the longitudinal direction of the first spring toward the another end side of the first spring in the longitudinal direction of the first spring, by the first moving portion and the second moving portion each moving toward the drum unit in conjunction with the sliding movement of the sliding portion and deforming the first spring and the second spring in the direction of the first spring and the second spring stretching.
16. The image forming apparatus according to claim 13, wherein one end side of the first spring in a longitudinal direction of the first spring is connected to the optical print head, and the another end side of the first spring in the longitudinal direction of the first spring is connected to the first moving portion at a position that is closer to the photosensitive drum than the connecting portion of the one end side of the first spring in the longitudinal direction of the first spring and the optical print head, wherein one end side of the second spring in a longitudinal direction of the second spring is connected to the optical print head, and the another end side of the second spring in the longitudinal direction of the second spring is connected to the second moving portion at a position that is closer to the photosensitive drum than the connecting portion of the one end side of the second spring in the longitudinal direction of the second spring and the optical print head, and wherein the biasing force is applied to the optical print head, by the sliding portion moving by the sliding movement in a state where the optical print head is in contact with the drum unit, the first moving portion that moves toward the drum unit in conjunction with the sliding movement stretching the first spring and the second moving portion that moves toward the drum unit in conjunction with the sliding movement stretching the second spring, and restoring force of each of the stretched first spring and second spring acting upon the optical print head.
17. The image forming apparatus according to claim 13, wherein one end side of the first spring in a longitudinal direction of the first spring is in contact with the first moving portion, and the another end side of the first spring in the longitudinal direction of the first spring is connected to the optical print head at a position that is closer to the photosensitive drum than the portion where the one end side of the first spring in the longitudinal direction of the first spring and the first moving portion are in contact, wherein one end side of the second spring in a longitudinal direction of the second spring is in contact with the second moving portion, and the another end side of the second spring in the longitudinal direction of the second spring is connected to the optical print head at a position that is closer to the photosensitive drum than the portion where the one end side of the second spring in the longitudinal direction of the second spring and the second moving portion are in contact, and wherein the biasing force is applied to the optical print head, by the sliding portion moving by the sliding movement in a state where the optical print head is in contact with the drum unit, the first moving portion that moves toward the drum unit in conjunction with the sliding movement compressing the first spring and the second moving portion that moves toward the drum unit in conjunction with the sliding movement compressing the second spring, and restoring force of each of the compressed first spring and second spring acting upon the optical print head.
18. The image forming apparatus according to claim 13, wherein the first spring and the second spring are coil springs.
19. The image forming apparatus according to claim 13, wherein the first moving portion formed at one end side of the single first arm in a longitudinal direction of the single first arm forms the second connecting portion that is a protrusion protruding in a rotation axis direction of the single first arm that rotates as to the optical print head, and that is connected to the optical print head, and wherein the second moving portion formed at one end side of the single second arm in a longitudinal direction of the single second arm forms the fourth connecting portion that is a protrusion protruding in a rotation axis direction of the single second arm that rotates as to the optical print head, and that is connected to the optical print head.
20. The image forming apparatus according to claim 11, wherein the optical print head comprises a plurality of LEDs and exposes the photosensitive drum with the light emitted from the plurality of LEDs.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(7) FIGS. 7A1 through 7B2 are diagrams illustrating a state where an optical print head is in contact with a drum unit, and a retracted state.
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DESCRIPTION OF THE EMBODIMENTS
Embodiment
(22) Image Forming Apparatus
(23) First, a schematic configuration of an image forming apparatus 1 will be described.
(24) The image forming apparatus 1 illustrated in
(25) The image forming apparatus 1 is provided with an intermediate transfer belt 107 onto which toner images formed on the photosensitive drums 103 are transferred, and primary transfer rollers 108Y, 108M, 108C, and 108K that sequentially transfer the toner images formed on the photosensitive drums 103 of the image forming units 102 onto the intermediate transfer belt 107. The image forming apparatus 1 further is provided with a secondary transfer roller 109 that transfers the toner image on the intermediate transfer belt 107 onto a recording sheet P conveyed from a sheet feed unit 101, and a fixing unit 100 that fixes the secondary-transferred image onto the recording sheet P.
(26) Drum Unit
(27) Next, drum units 518Y, 518M, 518C, and 518K, and developing units 641Y, 641M, 641C, and 641K, which are an example of replacement units detachably mounted to the image forming apparatus 1 according to the present embodiment, will be described.
(28) The image forming apparatus 1 has a front-side plate 642 and a rear-side plate 643 that are formed from sheet metal, as illustrated in
(29) Openings are formed on the front-side plate 642, through which the drum units 518 and developing units 641 can be inserted and extracted from the front side of the image forming apparatus 1. The drum units 518 and developing units 641 are mounted through openings to predetermined positions in the main unit of the image forming apparatus 1 (mounting positions). The image forming apparatus 1 also has covers 558 that cover the front side of the drum units 518 and developing units 641 that have been mounted to their mounting positions. The covers 558 have one end thereof fixed integrally to the main body of the image forming apparatus 1 by a hinge, and are capable of pivoting as to the main body of the image forming apparatus 1 on the hinge. Unit replacement work is completed by a worker who performs maintenance opening a cover 558 and extracting a drum unit 518 or developing unit 641 within the main body, inserting a new drum unit 518 or developing unit 641, and closing the cover 558. The covers 558 will be described in detail later.
(30) In the following description, the front-side plate 642 side of the image forming apparatus 1 is defined as the front side, and the rear-side plate 643 side as the rear side, as illustrated in
(31) Drum units 518 are attached to the image forming apparatus 1 according to the present embodiment. The drum units 518 are cartridges that are replaced. The drum units 518 according to the present embodiment have photosensitive drums 103 rotatably supported as to the casing of the drum units 518. The drum units 518 each have a photosensitive drum 103, charger 104, and cleaning device that is omitted from illustration. When the lifespan of a photosensitive drum 103 is expended due to wear by cleaning by the cleaning device for example, a worker who performs maintenance extracts the drum unit 518 from the apparatus main body, and replaces the photosensitive drum 103, as illustrated in
(32) The developing units 641, which are separate from the drum units 518, are attached to the image forming apparatus 1 according to the present embodiment. The developing units 641 include the developing units 106 illustrated in
(33) Image Forming Process
(34) Next, an image forming process will be described. A later-described optical print head 105Y exposes the surface of the photosensitive drum 103Y that has been charged by the charger 104Y. Accordingly, an electrostatic latent image is formed on the photosensitive drum 103Y. Next, the developing unit 106Y develops the electrostatic latent image formed on the photosensitive drum 103Y by yellow toner. The yellow toner image developed on the surface of the photosensitive drum 103Y is transferred onto the intermediate transfer belt 107 by the primary transfer roller 108 at a primary transfer position Ty. Magenta, cyan, and black toner image are also transferred onto the intermediate transfer belt 107 by the same image forming process.
(35) The toner images of each color transferred onto the intermediate transfer belt 107 are conveyed to a secondary transfer position T2 by the intermediate transfer belt 107. Transfer bias for transferring the toner images onto a recording sheet P is applied to the secondary transfer roller 109 disposed at the secondary transfer position T2. The toner images conveyed to the secondary transfer position T2 are transferred onto a recording sheet P conveyed from the sheet feed unit 101 by the transfer bias of the secondary transfer roller 109. The recording sheet P onto which the toner images have been transferred is conveyed to the fixing unit 100. The fixing unit 100 fixes the toner images onto the recording sheet P by heat and pressure. The recording sheet P subjected to fixing processing by the fixing unit 100 is discharged to a sheet discharge unit 111.
(36) Exposing Unit
(37) The exposing unit 500 including the optical print head 105 will be described next. Laser beam scanning exposure, where an emitted semiconductor laser beam is scanned using a polygon mirror or the like and the photosensitive drum is exposed via an F-theta lens or the like is known as one example of an exposing method employed in electrophotographic image forming apparatuses. The optical print head 105 described in the present embodiment is used in LED exposure where light-emitting elements such as LEDs or the like arrayed following the rotational axis direction of the photosensitive drum 103 are used to expose the photosensitive drum 103, but is not used in the above-described laser beam scanning exposure.
(38) First, the holding member 505 will be described. The holding member 505 is a holder that holds the later-described circuit board 502, the lens array 506, and abutting pins 514 and 515. As one example in the present embodiment, the length of the abutting pin 514 protruding from the upper face of the holding member 505 is 7 mm, the length of the abutting pin 515 protruding from the upper face of the holding member 505 is 11 mm, the length of the abutting pin 514 protruding from the lower face of the holding member 505 is 22 mm, and the length of the abutting pin 515 protruding from the lower face of the holding member 505 is 22 mm. The holding member 505 is provided with lens attaching portions 701 where the lens array 506 is attached, and circuit board attaching portions 702 where the circuit board 502 is attached, as illustrated in
(39) The lens attaching portion 701 has a first inner wall face 507 that extends in the longitudinal direction of the holding member 505, and a second inner wall face 508 that faces the first inner wall face 507 and also extends in the longitudinal direction of the holding member 505. The lens array 506 is inserted between the first inner wall face 507 and the second inner wall face 508 when assembling the optical print head 105. Adhesive agent is coated between the side face of the lens array 506 and the lens attaching portion 701, thereby fixing the lens array 506 to the holding member 505.
(40) The circuit board attaching portion 702 has a cross-sectional open-box shape, and has a third inner wall face 900 extending in the longitudinal direction of the holding member 505, and a fourth inner wall face 901 that faces the third inner wall face 900 and extends in the longitudinal direction of the holding member 505, as illustrated in
(41) The exposing unit 500 is disposed on the lower side in the vertical direction from the rotational axis of the photosensitive drum 103, and LEDs 503 that the optical print head 105 has expose the photosensitive drum 103 from below. A configuration may be made where the exposing unit 500 is provided to the upper side in the vertical direction from the rotational axis of the photosensitive drum 103, and the LEDs 503 that the optical print head 105 has expose the photosensitive drum 103 from above.
(42) Next, the circuit board 502 held by the holding member 505 will be described.
(43) LED chips 639 are mounted on the circuit board 502. The LED chips 639 are mounted on one face of the circuit board 502, while a connector 504 is provided to the rear face side, as illustrated in
(44) The LED chips 639 mounted on the circuit board 502 will be described in further detail. Multiple (29) LED chips 639-1 through 639-29, on which multiple LEDs 503 are arrayed, are arrayed on one face of the circuit board 502, as illustrated in FIGS. 5B1 and 5B2. Each of the LED chips 639-1 through 639-29 has 516 LEDs (light-emitting elements) arrayed in a single row in the longitudinal direction thereof. The center-to-center distance k2 between LEDs adjacent in the longitudinal direction in the LED chips 639 corresponds to the resolution of the image forming apparatus 1. The resolution of the image forming apparatus 1 according to the present embodiment is 1200 dpi, so the LEDs are arrayed in a single row so that the center-to-center distance k2 between adjacent LEDs in the longitudinal direction of the LED chips 639-1 through 639-29 is 21.16 m. Accordingly, the range of exposure of the optical print head 105 according to the present embodiment is 316 mm. The photosensitive layer of the photosensitive drum 103 is formed 316 mm or wider. The long side of an A4-size recording sheet and the short side of an A3-size recording sheet are 297, so the optical print head 105 according to the present embodiment has an exposing range capable of forming images on A4-size recording sheets and A3-size recording sheets.
(45) The LED chips 639-1 through 639-29 are alternately arrayed to form two rows in the rotational axis direction of the photosensitive drum 103. That is to say, odd-numbered LED chips 639-1, 639-3, and so on through 639-29, are arrayed on one line in the longitudinal direction of the circuit board 502 from the left, and even-numbered LED chips 639-2, 639-4, and so on through 639-28, are arrayed on one line in the longitudinal direction of the circuit board 502, as illustrated in FIG. 5B1. Arraying the LED chips 639 in this way enables the center-to-center distance k1 between the LEDs disposed on one end of one LED chip 639 and the other end of another LED chip 639 among different adjacent LED chips 639 to be equal to the center-to-center distance k2 of LEDs on the same LED chip 639, in the longitudinal direction of the LED chips 639, as illustrated in FIG. 5B2.
(46) An example where the exposing light source is configured using LEDs is described in the present embodiment. However, organic electroluminescence (EL) devices may be used instead for the exposing light source.
(47) Next, the lens array 506 will be described. FIG. 5C1 is a schematic diagram viewing the lens array 506 from the photosensitive drum 103 side. FIG. 5C2 is a schematic perspective view of the lens array 506. These multiple lenses are arrayed in two rows following the direction of array of the multiple LEDs 503, as illustrated in FIG. 5C1. The lenses are disposed in a staggered manner such that each lens in one row comes into contact with two lenses in the other row that are adjacent in the direction of array of the lenses. The lenses are cylindrical glass rod lenses. Note that the material of the lenses is not restricted to glass, and that plastic may be used. The shape of the lenses is not restricted to a cylindrical shape either, and may be polygonal posts such as hexagonal posts or the like, for example.
(48) A dotted line Z in FIG. 5C2 indicates the optical axis of a lens. The optical print head 105 is moved by the above-described movement mechanism 140 in a direction generally following the optical axis of the lens indicated by the dotted line Z. The term optical axis of the lenses here means a line that connects the center of the light emitting face of the lens and the focal point of this lens. The discharged light emitted from an LED enters a lens included in the lens array 506, as illustrated in
(49) Now, the necessity of moving the optical print head 105 will be described. When replacing a drum unit 518 in the image forming apparatus 1 according to the present embodiment, the drum unit 518 is moved by sliding in the rotational axis direction of the photosensitive drum 103 to the front side of the apparatus main body, as illustrated in
(50) FIG. 7A1 is a perspective view illustrating a bushing 671 provided to the rear side of the optical print head 105 situated in the exposure position and the rear side of the drum unit 518. FIG. 7A2 is a cross-sectional view illustrating the bushing 671 provided to the rear side of the optical print head 105 situated in the exposure position and the rear side of the drum unit 518. FIG. 7B1 is a perspective view illustrating the bushing 671 provided to the rear side of the optical print head 105 situated in the retracted position and the rear side of the drum unit 518. FIG. 7B2 is a cross-sectional view illustrating the bushing 671 provided to the rear side of the optical print head 105 situated in the retracted position and the rear side of the drum unit 518.
(51) The way in which the abutting pin 515 provided to the rear side of the optical print head 105 abuts the bushing 671 provided to the rear side of the drum unit 518 will be described with reference to FIGS. 7A1 through 7B2. A part equivalent to the bushing 671 with which an abutting pin comes into contact is also provided on the front side of the drum unit 518, and the structure is the same as the structure of the bushing 671. Just the way in which the abutting pin 515 comes into contact with the bushing 671 provided to the rear side of the drum unit 518 will be described here.
(52) The position at which the abutting pin 515 comes into contact with the bushing 671 provided to the rear side of the drum unit 518, and the abutting pin 514 (omitted from illustration) comes into contact with the part equivalent to the bushing 671 that is provided to the front side of the drum unit 518, is the exposure position of the optical print head 105, as illustrated in FIGS. 7A1 and 7A2. The distance between the lens array 506 and the surface of the photosensitive drum 103 becomes the designed nominal distance by the abutting pin 514 and the abutting pin 515 abutting the bushing 671 provided to the rear side of the drum unit 518 and the part equivalent to the bushing 671.
(53) On the other hand, the position where the abutting pin 515 is retracted from the bushing 671 provided to the rear side of the drum unit 518, as illustrated in FIGS. 7B1 and 7B2 is equivalent to the retracted position of the optical print head 105. The optical print head 105 is in a state where the drum unit 518 that moves by sliding for being replaced and the optical print head 105 do not come into contact, by the optical print head 105 being at the retracted position illustrated in FIGS. 7B1 and 7B2.
(54) Now, the bushing 671 that the drum unit 518 has will be described.
(55) The photosensitive drum 103 has a photosensitive layer formed on an outer wall face of a hollow cylindrical aluminum tube. Flanges 673 are press-fitted to both ends of the aluminum tube. The flange 673 at the other end side of the photosensitive drum 103 is rotatably inserted into the opening 916 formed in the bushing 671. The flange 673 rotates while rubbing against the inner wall face of the opening 916 formed in the bushing 671. That is to say, the bushing 671 rotatably bears the photosensitive drum 103. An opening the same as that of the bushing 671 is also formed at the middle portion of the part equivalent to the bushing 671 provided to the front side of the drum unit 518, with which the abutting pin 514 comes into contact. The flange 673 of the one end side (front side) of the photosensitive drum 103 is rotatably inserted into the opening formed in the part equivalent to the bushing 671. The flange 673 rotates while rubbing against the inner wall face of this opening. That is to say, the part equivalent to the bushing 671 rotatably bears the photosensitive drum 103 at the front side, the same as the rear side of the drum unit 518.
(56) The bushing 671 has a fitting portion 685 to which the abutting pin 515 fits. The fitting portion 685 is provided with an abutting face 551, a rear-side wall face 596, and a tapered portion 585. The abutting pin 515 that moves in the direction from the retracted position toward the exposure position abuts the abutting face 551. The lower edge of the fitting portion 685 has the tapered portion 585 formed, that is tapered. The tapered portion 585 guides movement of the abutting pin 515 heading from the retracted position toward the exposure position, so as to abut the abutting face 551. Contact of the rear-side wall face 596 and the abutting pin 515 will be described later.
(57) Movement Mechanism
(58) The movement mechanism 140 for moving the optical print head 105 will be described next. First, the first support portion 527 will be described.
(59) The abutting face 586 (an example of a seating face) is a portion that abuts the lower side of the holding member 505 (the lower side of the optical print head 105) moving from the exposure position toward the retracted position. The lower side of the holding member 505 comes into contact with the abutting face 586, and the optical print head 105 is at the retracted position.
(60) The light-emitting face of the lens array 506 may become contaminated by toner and the like. A rod-shaped cleaning member is inserted from the outside of the main body of the image forming apparatus 1 toward the opening 700, to clean the light-emitting face. The abutting portion 529 is a rear-side face of the first support portion 527, as indicated by hatching in
(61) The first support portion 527 is fixed to the front-side face of the front-side plate 642. Multiple holes (omitted from illustration), corresponding to the positioning bosses 603 and 604 and fixing screws are formed in the front-side plate 642. The positioning boss 603 and positioning boss 604 are inserted into respective holes of the multiple holes provided to the front-side plate 642, and in this state, the first support portion 527 is fixed to the front-side plate 642 by screws passed through the screw holes of the first support portion 527.
(62) The third support portion 526, which will be described later, is sheet metal folded into the shape of a box with one end opened.
(63) Next, the second support portion 528 will be described.
(64) The second support portion 528 is fixed to the front-side face of the rear-side plate 643, as illustrated in
(65) Note that an arrangement may be made where the second support portion 528 is fixed to the third support portion 526 by screws or the like, and is not fastened to the rear-side plate 643 by screws. In this case, a structure is made, for example, where a recessed portion is formed in the second support portion 528, which fits with a protruding portion formed on the rear-side plate 643, thereby positioning the second support portion 528 as to the rear-side plate 643. The first wall face 588 and second wall face 589 of the second support portion 528 will be described later.
(66) Next, the third support portion 526 and sliding portion 525 will be described with reference to
(67)
(68) A slide aiding member 539 is attached to one end side of the sliding portion 525. An accommodation space 562 is provided to the slide aiding member 539, in which a later-described pressing member 561 that the cover 558 has is accommodated. The slide aiding member 539 is fixed to the sliding portion 525 by being fastened by a screw from the left side. The relation between the accommodation space 562 and the pressing member 561, and structural features thereof, will be described later along with description of the cover 558.
(69) The arrangement by which the movement mechanism 140 moves the holding member 505 will be described with reference to
(70) The link member 151 has a bearing 110 and a protrusion 155 serving as an example of a first moving portion, as illustrated in
(71) A circular hollowed space that extends in the left-and-right direction is formed in the bearing 110, as a hole. A fitting shaft portion 534 is provided to the sliding portion 525, as illustrated in
(72) Note that a shaft the same as the support shaft 531 is provided at the rear side of the third support portion 526, and a slot the same as the slot 691 is formed at the rear side of the sliding portion 525, and the structure at the rear side of the movement mechanism 140 is the same as the structure at the front side. The structure of the link member 152 serving as an example of the second link portion also is the same as the structure of the first link portion described above, with the link member 152 corresponding to the link member 151. The connecting portion of the one end side of the link member 152 in the longitudinal direction of the link member 152 and the sliding portion 525 make up a third connecting portion in correspondence with the first connecting portion, and the connecting portion of the other end side of the link member 152 in the longitudinal direction of the link member 152 and the optical print head 105 make up a fourth connecting portion. To summarize, the second connecting portion is situated downstream from the first connecting portion in the direction of sliding movement (the direction from the rear side toward the front side), on the side at which the photosensitive drum 103 is disposed, and the fourth connecting portion is situated downstream from the third connecting portion in the direction of sliding movement (the direction from the rear side toward the front side), on the side at which the photosensitive drum 103 is disposed.
(73) The abutting portion 529 of the first support portion 527 (omitted from illustration in
(74) On the other hand, when the sliding portion 525 moves by sliding as to the third support portion 526 from the front side to the rear side, the link member 151 moves in the opposite direction as to the arrow in
(75) When the optical print head 105 moves generally in the optical axis direction, the other end (rear-side end portion) of the holding member 505 in the rotational axis direction of the photosensitive drum 103 moves within a gap formed by the first wall face 588 and the second wall face 589 of the second support portion 528. This prevents the holding member 505 from tilting in the left or right directions.
(76) Note that the link member 151 and link member 152 may be arranged such that the other end side is situated further toward the front side than the one end side, with the abutting portion 529 situated further toward the rear side (at the downstream side of the sliding portion 525 moving from the front side to the rear side) than the other end of the holding member 505. That is to say, it is sufficient for the abutting portion 529 to be situated at the downstream side in the direction of the sliding portion 525 moving by sliding when the holding member 505 is moved from the retracted position to the exposure position. When the sliding portion 525 moves by sliding as to the third support portion 526 from the front side to the rear side, the bearing 110 to which the fitting shaft portion 534 is fit also moves by sliding as to the third support portion 526 from the front side to the rear side, along with the sliding portion 525. The holding member 505 to which the protrusion 155 is attached also attempts to move from the front side to the rear side in conjunction with this, but the other end of the holding member 505 is abutting the abutting portion 529, and accordingly movement toward the rear side is restricted. Accordingly, the link member 151 and link member 152 pivot in the clockwise direction as to the sliding portion 525 when viewing the link member 151 from the right side, and the holding member 505 moves from the retracted position toward the exposure position with the other end of the holding member 505 abutting the abutting portion 529. In this case, the cover 558 presses the sliding portion 525 from the front side toward the rear side when moving from the opened state to the closed state, and pulls the sliding portion 525 from the rear side toward the front side when moving from the closed state to the opened state.
(77) Next, the cover 558 will be described with reference to
(78)
(79)
(80) Next, the configuration by which the sliding portion 525 moves by sliding in the rotational axis direction of the photosensitive drum 103 in conjunction with opening/closing operations of the cover 558 will be described with reference to
(81) The cover 558 pivots as to the main body of the image forming apparatus 1 on the pivoting axis 563, as illustrated in
(82) The operations of the pressing member 561 on the sliding portion 525 will be described with reference to
(83) Further, when the cover 558 pivots even more in the clockwise direction, the pressing member 561 moves from the abutting face 566 to an abutting face 567 (
(84) It can be seen from
(85)
(86) In the closed state of the cover 558 illustrated in
(87) When the cover 558 pivots in the counter-clockwise direction from the state in
(88) The mechanism where the pressing member 561 presses the abutting face 568 is provided from the following reason. That is to say, a case can be conceived where the sliding portion 525 does not move to the rear side even if restriction on movement of the slide aiding member 539 by the pressing member 561 is released by the cover 558 being pivoted in the counter-clockwise direction from the state in
(89) Next, a connection mechanism between the holding member 505 and the link member 151 will be described.
(90) The holding member 505 is provided with the lens attaching portion 701 to which the lens array 506 is attached, the spring attaching portion 661 to which a coil spring 547 that is an example of a first spring is attached, the spring attaching portion 662 to which a coil spring 548 that is an example of a second spring is attached, the pin attaching portion 632 to which the abutting pin 514 is attached, and the pin attaching portion 633 to which the abutting pin 515 is attached, as illustrated in
(91) First, description will be made regarding the spring attaching portion 661. The spring attaching portion 661 includes a first wall portion 751, a second wall portion 752, a first engaging portion 543, and a second engaging portion 544. The first wall portion 751 is disposed to the one side of the holding member 505 in the left-and-right direction, and the second wall portion 752 is disposed to the other side of the holding member 505 in the left-and-right direction. The first wall portion 751 and second wall portion 752 are disposed to the left and right sides of the abutting pin 514 in the present embodiment. The first wall portion 751 and second wall portion 752 each have an inner wall face facing each other, as illustrated in
(92)
(93) The first engaging portion 543 and second engaging portion 544 are disposed at positions that are different from each other in the vertical direction. The first engaging portion 543 is disposed closer to the photosensitive drum 103 side than the second engaging portion 544 in the present embodiment. Note that an arrangement may be made where the first engaging portion 543 and second engaging portion 544 are at positions that are generally the same height in the vertical direction, and the second engaging portion 544 may be disposed closer to the photosensitive drum 103 side than the first engaging portion 543.
(94) The protrusion 155 is inserted to the opening 756 of the second wall portion 752 from the outer wall face side thereof, passes beneath the coil spring 547 strung between the first engaging portion 543 and second engaging portion 544, and is inserted into the opening 755 of the first wall portion 751, as illustrated in
(95) Next, description will be made regarding the spring attaching portion 662. The spring attaching portion 662 includes a third wall portion 753, a fourth wall portion 754, a third engaging portion 545 (second attaching portion), and a fourth engaging portion 546 (second attaching portion) (pair of second attaching portions), as illustrated in
(96) The third wall portion 753 and fourth wall portion 754 each have an inner wall face facing each other, as illustrated in
(97)
(98) The third engaging portion 545 and fourth engaging portion 546 are disposed at positions that are different from each other in the vertical direction. The third engaging portion 545 is disposed closer to the photosensitive drum 103 side than the fourth engaging portion 546 in the present embodiment. Note that an arrangement may be made where the third engaging portion 545 and fourth engaging portion 546 are at positions that are generally the same height in the vertical direction, and the fourth engaging portion 546 may be disposed closer to the photosensitive drum 103 side than the third engaging portion 545.
(99) The protrusion 156 is inserted to the opening 758 of the fourth wall portion 754 from the outer wall face side thereof, passes beneath the coil spring 548 strung between the third engaging portion 545 and fourth engaging portion 546, and is inserted into the opening 757 of the third wall portion 753, as illustrated in
(100) Next, the operations of the protrusion 155 provided to the link member 151 on the coil spring 547, and the operations of the protrusion 156 provided to the link member 152 on the coil spring 548, will be described with reference to
(101)
(102) Upon the sliding portion 525 moving by sliding in the state in
(103) When the holding member 505 moves upwards, the abutting pin 515 abuts the abutting face 551 of the drum unit 518 as illustrated in
(104) Further pivoting the link member 152 in the counter-clockwise direction from the state in
(105) The state in
(106) As described above, the third engaging portion 545 is disposed closer to the photosensitive drum 103 side than the fourth engaging portion 546, so normal force in the direction of the arrow N acts on the coil spring 548 from the protrusion 156. The force component in the direction of the arrow N acts on the holding member 505. Accordingly, force toward the rear side in the front-and-rear direction acts on the abutting pin 515, and the abutting pin 515 abutting the abutting face 551 is biased against and abuts the rear-side wall face 596 at the deepest part of the fitting portion 685. The reason why the first engaging portion 543 is disposed closer to the photosensitive drum 103 side than the second engaging portion 544 is also the same. That is to say, the first engaging portion 543, second engaging portion 544, third engaging portion 545, fourth engaging portion 546, spring attaching portion 661, and spring attaching portion 662 are formed on the holding member 505 so that the coil spring 547 and coil spring 548 are generally parallel to each other.
(107) First Modification
(108) An example of the way in which the coil spring 547 and coil spring 548 are attached to the spring attaching portion 661 and spring attaching portion 662 will be described with reference to
(109) A holding member 305 illustrated in
(110) The spring attaching portion 361 will be described with reference to
(111)
(112) Further pivoting the link member 151 in the counter-clockwise direction from the state in
(113) The state in which the link member 151 has been further pivoted in the counter-clockwise direction from the state in
(114) Second Modification
(115) An example of the way in which a coil spring 447 and a coil spring 448 are attached to a holding member 405 will be described with reference to
(116) The spring attaching portion 461 will be described with reference to
(117)
(118) Further pivoting the link member 151 in the counter-clockwise direction from the state in
(119) The state in which the link member 151 has been further pivoted in the counter-clockwise direction from the state in
(120) As described above, in the image forming apparatus 1 according to the above-described embodiment and modifications, when the sliding portion 525 moves by sliding, the link member 151 and link member 152 pivot as to the sliding portion 525 with the one end of the holding member 505 (including 305 and 405) abutting the abutting portion 529, and the optical print head 105 moves toward the photosensitive drum 103.
(121) While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
(122) This application claims the benefit of Japanese Patent Application No. 2017-119007, filed Jun. 16, 2017, which is hereby incorporated by reference herein in its entirety.