EXPANDABLE POROUS ORGANIC POLYMER-BASED HYDROGEN ION CONDUCTIVE MATERIAL AND METHOD FOR PREPARING SAME

Abstract

The present invention relates to a porous organic polymer-based hydrogen ion conductive material and a method for preparing the same. More specifically, the present invention relates to a method for preparing a porous organic polymer (POP)-based material with high proton conductivity that is applicable to a membrane electrode assembly (MEA) of a proton exchange membrane fuel cell (PEMFC). The porous organic polymer-based proton conductive material of the present invention can be prepared in an easy and simple manner by microwave treatment and acid treatment requiring short processing time and low processing cost. In addition, the porous organic polymer-based proton conductive material of the present invention can be developed into a highly proton conductive material having the potential to replace Nafion through a simple post-synthesis modification. Therefore, the porous organic polymer-based proton conductive material of the present invention is suitable for use in a proton exchange membrane fuel cell.

Claims

1. A porous organic polymer-based framework containing sulfonic acid groups, represented by Formula 1ES:
[C.sub.11H.sub.6.005O.S.sub.0.995O.sub.2.985H.sub.0.995].sub.n.2.61H.sub.2O[Formula 1ES] wherein n is an integer from 1 to 100.

2. The porous organic polymer-based framework according to claim 1, wherein the porous organic polymer-based framework has a proton conductivity of 9.0010.sup.0.2 S/cm to 2.0010.sup.1 S/cm in the temperature range of 30 C. to 80 C. at a relative humidity of 90%.

3. The porous organic polymer-based framework according to claim 2, wherein the porous organic polymer-based framework has a proton conductivity of 1.0010.sup.1 S/cm to 2.0010.sup.1 S/cm at a temperature of 80 C. and a relative humidity of 90%.

4. A method for preparing a porous organic polymer-based framework containing sulfonic acid groups represented by Formula 1ES:
[C.sub.11H.sub.6.005O.S.sub.0.995O.sub.2.985H.sub.0.995].sub.n.2.61H.sub.2O[Formula 1ES] wherein n is an integer from 1 to 100, the method comprising adding a sulfonic acid compound to a compound represented by Formula 1E:
[C.sub.11H.sub.7O.sub.2].sub.n.0.6716H.sub.2O.0.2941HCl[Formula 1E] wherein n is an integer from 0 to 100, in an organic solvent, and reacting the mixture.

5. The method according to claim 4, wherein the compound represented by Formula 1E is prepared by a microwave-assisted solvothermal reaction.

6. The method according to claim 5, wherein the microwave-assisted solvothermal reaction is carried out in a microwave reactor.

7. The method according to claim 4, wherein the organic solvent is methylene chloride and the sulfonic acid compound is chlorosulfonic acid.

8. The method according to claim 6, wherein the power of the microwaves is 50 to 300 W.

9. The method according to claim 6, wherein the power of the microwaves is 80 to 200 psi.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0020] FIG. 1 shows infrared spectra of the compound of Formula 1E and the compound of Formula 1ES.

[0021] FIG. 2 shows the binding energy peaks of the compound of Formula 1E and the compound of Formula 1ES, which were measured by X-ray photoelectron spectroscopy.

[0022] FIG. 3 shows Nyquist plots showing the proton conductivities of the compound of Formula 1E and the compound of Formula 1ES with varying temperatures.

[0023] FIG. 4 shows the proton conductivities of the compound of Formula 1ES measured at 1-week intervals after exposure to 80 C. and 90% RH.

[0024] FIG. 5 shows Arrhenius plots of the compound of Formula 1E and the compound of Formula 1ES, the slopes of which represent the activation energies of the compounds, and activation energies calculated by measuring .sup.2H solid-state NMR spectra and self-diffusion coefficients.

[0025] FIG. 6 shows images illustrating the construction of a membrane electrode assembly using the compound of Formula 1ES according to the present invention in the form of a single cell consisting of a gasket, a catalyst-coated gas diffusion layer, and a pellet.

[0026] FIG. 7 shows a fuel-cell polarization plot of the compound of Formula 1ES at 80 C. for a H.sub.2/O.sub.2 electrochemical cell.

BEST MODE FOR CARRYING OUT THE INVENTION

[0027] A porous organic polymer-based framework and a method for preparing the porous organic polymer-based framework according to the present invention will now be described in detail.

[0028] The present invention provides a porous organic polymer-based framework containing sulfonic acid groups, represented by Formula 1ES:

[C.sub.11H.sub.6.005O.S.sub.0.995O.sub.2.985H.sub.0.995].sub.n.2.61H.sub.2O[Formula 1ES]

[0029] wherein n is an integer from 1 to 100.

[0030] The porous organic polymer-based framework of the present invention has a proton conductivity of 9.0010.sup.2 S/cm to 2.0010.sup.1 S/cm in the temperature range of 30 C. to 80 C. at a relative humidity of 90%, preferably 1.0010.sup.1 S/cm to 2.0010.sup.1 S/cm at a temperature of 80 C. and a relative humidity of 90%.

[0031] In one aspect of the present invention, the high conductivity of the compound of Formula 1ES is attributable to the presence of strong Brnsted acid sites (SO.sub.3H) on the organic linker. The acidic functional groups help water absorb into the limited spaces to enable the organization of hydrophilic domains, resulting in the formation of efficient proton conduction pathways. This is similar to that observed in Nafion. Specifically, it can be considered that covalent bonds of the strong acid units capable of providing a large number of protons to the proton conduction pathways are present in the porous organic polymer-based framework represented by Formula 1ES, with the result that the porous organic polymer-based framework has the highest conductivity corresponding to that of Nafion.

[0032] The present invention also provides a method for preparing the porous organic polymer-based framework containing sulfonic acid groups represented by Formula 1ES, the method including adding a sulfonic acid compound to a compound represented by Formula 1E:

[C.sub.11H.sub.7O.sub.2].sub.n.0.6716H.sub.2O.0.2941HCl[Formula 1E]

[0033] wherein n is an integer from 0 to 100, in an organic solvent, and reacting the mixture.

[0034] The entire procedure for synthesizing the compound represented by Formula 1ES is as follows:

##STR00001##

[0035] The compound represented by Formula 1E can be prepared by a microwave-assisted solvothermal reaction. The microwave-assisted solvothermal reaction can be carried out in a microwave reactor.

[0036] In one aspect of the present invention, the power of the microwaves may be 50 to 300 W, preferably 100 to 150 W to prepare the compound represented by Formula 1E. If the power of the microwaves is less than the lower limit defined above, the desired structure of the compound represented by Formula 1E is difficult to form. Meanwhile, if the power of the microwaves exceeds the upper limit defined above, many side reactions may occur.

[0037] In one aspect of the present invention, the pressure of the microwaves may be 80 to 200 psi, preferably 100 to 150 psi to prepare the compound represented by Formula 1E. If the pressure of the microwaves is less than the lower limit defined above, other structures of the framework may be formed. Meanwhile, if the pressure of the microwaves exceeds the upper limit defined above, many side reactions may occur.

[0038] The method of the present invention is suitable for the preparation of the porous organic polymer-based framework.

MODE FOR CARRYING OUT THE INVENTION

[0039] The present invention will be explained in more detail with reference to the following examples. However, these examples are provided to assist in understanding the invention and are not intended to limit the scope of the present invention.

EXAMPLES

[0040] Microwave-assisted synthesis of expandable porous organic polymer and introduction of large number of sulfonic acid groups into the skeleton using chlorosulfonic acid

##STR00002##

Synthesis Example 1. Preparation of Compound Represented by Formula 1E

[0041] 1,3,5-Trihydroxybenzene (0.5 g, 3.96 mmol) and 4,4-biphenyldicarboxyaldehyde (0.625 g, 2.98 mmol) were dissolved in 15 mL of 1,4-dioxane. The solution was transferred to a 35 mL Pyrex cell for microwave reaction and 1 mL of 35% HCl was added thereto. The opening of the Pyrex cell was closed with a PTFE cap. The reaction was allowed to proceed in a microwave reactor (CEM Discover) at 220 C. for 2 h. The reaction mixture was stirred in 200 mL of THF/H.sub.2O for 1 h, filtered, washed with THF/water, methanol, and acetone, and sufficiently dried in an oven at 100 C. The solvent molecules present in the internal pores of the product were removed using a vacuum pump at 120 C. for 12 h. The yield of the product was about 68.4%.

Synthesis Example 2. Preparation of the Compound Represented by Formula 1ES

[0042] 24 mL of methylene chloride and 200 mg of the compound represented by Formula 1E prepared in Synthesis Example 1 were stirred in a 100 mL round-bottom flask for a while. The flask was placed in an ice-water bath. The reaction was allowed to proceed for 4 days while slowly adding dropwise 2.5 mL of chlorosulfonic acid. After completion of the reaction, the reaction mixture was poured into a 1000 mL beaker containing ice and water. The resulting mixture was stirred until the ice was completely melted, filtered, washed with water/methanol and acetone until a pH of 7 was reached, and dried in an oven at 100 C. overnight. Thereafter, the solvent molecules present in the internal pores of the product were removed using a vacuum pump at 120 C. for 12 h.

Test Example 1. Confirmation of Introduction of Sulfonic Acid Groups (SO.SUB.3.H) into the Framework

[0043] Infrared spectroscopy and X-ray photoelectron spectroscopy were used to confirm the introduction of sulfonic acid groups into the compound represented by Formula 1ES prepared in Synthesis Example 2.

[0044] As shown in FIG. 1, peaks corresponding to SOH stretching and OSO asymmetric stretching were found at 884 cm.sup.1 and 1150 cm.sup.1, respectively, as confirmed by infrared spectroscopy.

[0045] As shown in FIG. 2, S.sub.2s and S.sub.2p peaks were distinctly observed by X-ray photoelectron spectroscopy. Peaks corresponding to the binding energies of S2.sub.p3/2 and S2.sub.p1/2 states of SO.sub.3H were found at 168.01 eV and 169.41 eV, respectively, demonstrating the introduction of sulfonic acid groups into the framework.

Test Example 2. Evaluation of Proton Conductivities with Increasing Temperature Using Impedance Analyzer

[0046] The compound of Formula 1E prepared in Synthesis Example 1 and the compound of Formula 1ES prepared in Synthesis Example 2 were shaped into pellets using a compressor. Subsequently, each of the pellets was placed on a home-made platinum electrode and its proton conductivities were evaluated using an impedance analyzer (Solartron SI 1260) with varying temperatures from 30 C. to 80 C. in a thermo-hygrostat set to 90% RH.

[0047] As shown in FIG. 3, the compound of Formula 1E showed a conductivity of 1.8810.sup.5 S/cm at 80 C. and the compound of Formula 1ES showed a conductivity of 1.5910.sup.1 S/cm at 80 C.

[0048] The greatly improved conductivities are explained by the introduction of sulfonic acid groups and are comparable to the performance of Nafion.

Test Example 3. Evaluation of Long-Term Performance Stability of the Material

[0049] An evaluation was made as to whether the compound of Formula 1ES could maintain its stable performance for a long time under conditions where the best performance was achieved. To this end, the proton conductivity of the sample was measured every week after exposure to 80 C. and 90% RH.

[0050] As shown in FIG. 4, the initial performance of the material was maintained for a period longer than 11 weeks. This result suggests that the material can be sufficiently practically used in a fuel cell due to its good long-term performance stability.

Test Example 4. Investigation of Mechanism of Proton Conduction in the Material

[0051] FIG. 5 shows Arrhenius plots of the compound of Formula 1E and the compound of Formula 1ES (see the left plots of FIG. 5). The activation energy of the compound of Formula 1ES was 0.13 eV, as calculated from the slope of the corresponding Arrhenius plot.

[0052] This value lies in the range of values corresponding to the typical Grotthuss mechanism. As evidence supporting this, activation energies were calculated by measuring .sup.2H solid-state NMR spectra and self-diffusion coefficients (see the right plots of FIG. 5). As a result, the activation energies were 0.14 eV and 0.15 eV, which are in good agreement with the value calculated from the slope of the Arrhenius plot, supporting the same conclusion.

Test Example 5. Actual Membrane Electrode Assembly Construction and Open Circuit Voltage Testing

[0053] As shown in FIG. 6, a membrane electrode assembly was constructed using the compound of Formula 1ES and its practicality was evaluated. The open circuit voltage of the membrane electrode assembly at 80 C. and 100% RH was measured to be 0.72 V (FIG. 7).

INDUSTRIAL APPLICABILITY

[0054] The porous organic polymer-based proton conductive material of the present invention can be prepared in an easy and simple manner by microwave treatment and acid treatment requiring short processing time and low processing cost. In addition, the porous organic polymer-based proton conductive material of the present invention can be developed into a highly proton conductive material having the potential to replace Nafion through a simple post-synthesis modification. Therefore, the porous organic polymer-based proton conductive material of the present invention is suitable for use in a proton exchange membrane fuel cell.