Self-sufficient systems for carbon dioxide removal and sequestration
11560322 · 2023-01-24
Inventors
Cpc classification
C02F1/286
CHEMISTRY; METALLURGY
C02F2307/00
CHEMISTRY; METALLURGY
C02F2201/009
CHEMISTRY; METALLURGY
C02F1/46104
CHEMISTRY; METALLURGY
International classification
Abstract
A method and apparatus are disclosed for carbon dioxide removal and sequestration from ambient air or point source emissions by integration of four self-sufficient systems including a PEO renewable energy generation system, a desalination system, a pH-swing hydration or a direct hydration system, and a bicarbonate fixed, and alkalinity enhanced dense brine sequestration system, in which, the synergy between the PEO energy generation system and other three systems including provision of all needed renewable energy for operation of other three systems, the synergy between the desalination and other systems including provision of freshwater needed for the PEO energy generation system and the pH-swing system, as well as provision of a dense brine fluid from the desalination system to the pH-swing or the direct hydration system, and in the case of available freshwater supply where the desalination system can be avoided.
Claims
1. A method for removing and sequestering carbon dioxide, comprising installing and applying an integrated and self-sufficient system in an ocean environment, wherein the integrated system comprises a pressure-enhanced osmosis (PEO) renewable energy generation system, a desalination system, a pH-swing hydration or a direct hydration system, and a carbonate sequestration system that are integrated with each other and have synergistic effects, applying the PEO renewable energy generation system to provide renewable energy for operating the desalination system, the pH-swing hydration or the direct hydration system, and the carbonate sequestration system for carbon removal and sequestration, applying the desalination system to provide freshwater for the PEO renewable energy generation system and the pH-swing hydration system, and concentrated brine to the pH-swing hydration or the direct hydration system to enhance carbon dioxide hydration and fixation capacity to stable bicarbonate and to form a dense alkalinity enhanced and bicarbonate fixed brine for safe sequestration, applying the pH-swing hydration or the direct hydration system to fix collected carbon dioxide gas from ambient air or point source emissions into mainly bicarbonate species by using the energy from the PEO renewable energy generation system, the brine and freshwater from the desalination system, and generating the dense alkalinity enhanced and bicarbonate fixed brine for the carbon sequestration system, and applying the carbon sequestration system to store the dense alkalinity enhanced and bicarbonate fixed brine into marine sediments below a bioturbation layer, wherein the energy required for the systems are all generated in-situ, and all materials required for the systems are withdrawn and produced from in-situ seawater to form the integrated and self-sufficient system for carbon removal and sequestration.
2. The method for removing and sequestering carbon dioxide according to claim 1, wherein the PEO renewable energy generation system, the desalination system, and the hydration system are located in the ocean environment at a same depth on an ocean floor, installed with optionally an enclosure structure, and using seawater gravity to supply pressure for operation.
3. The method for removing and sequestering carbon dioxide according to claim 2, wherein the same depth on the ocean floor is optimized by selecting for the PEO renewable energy generation system at a depth equivalent to ½αβΔπ.sub.o of pressure, α is a membrane efficiency factor representing an efficiency of pressure loss across the membrane, and β is a dilution factor=Q.sub.2/ (Q.sub.1+Q.sub.2), Q.sub.1 is a permeate flux, Q.sub.2 is a draw solution flux, and Δπ.sub.o is a theoretical maximum osmotic pressure differential in a forward osmosis reactor of the PEO renewable energy generation system, and a pressure is provided to reverse osmosis operation in the desalination system by power generated by the PEO renewable energy generation system.
4. The method for removing and sequestering carbon dioxide according to claim 3, wherein the optimum depth is selected at between 540 m to 820 m for the desalination system with the reverse osmosis operation, the depth of the hydration system is selected at the same depth as the desalination system, and the optimum pressure of a seawater draw solution needed for the PEO renewable energy generation system is adjusted by an energy exchanger.
5. A method for removing and sequestering carbon dioxide, comprising: installing and applying an integrated and self-sufficient system in an ocean environment, wherein the integrated system comprises a pressure-enhanced osmosis (PEO) renewable energy generation system, a pH-swing hydration or a direct hydration system, and a carbonate sequestration system that are integrated with each other and have synergistic effects, applying the PEO renewable energy generation system, with a forward osmosis (FO) module for generating power by a semipermeable membrane with seawater as a draw solution and the freshwater as a feed solution, to provide renewable energy for operating the pH-swing hydration or the direct hydration system, and the carbonate sequestration system for carbon removal and sequestration, applying the freshwater with a penstock to bring the freshwater to the PEO renewable energy generation system depth location and employing a hydraulic power generation facility to provide extra renewable energy for operating the pH-swing hydration or the direct hydration system and the carbon sequestration system, and to provide freshwater to the pH-swing hydration system to enhance carbon dioxide fixation and avoid chlorine gas generation, applying the in-situ seawater for the pH-swing hydration with a pH-swing reactor (901) or the direct hydration system with a direct hydration reactor (1001) to fix a collected carbon dioxide gas, from ambient air or point source emissions into bicarbonate fixed fluid, for the carbon sequestration system, and applying the carbon sequestration system with an injection system to store the bicarbonate fixed fluid into marine sediments below a bioturbation layer, wherein the energy required for the integrated system is all generated in-situ, and all materials required for the systems are withdrawn and produced from in-situ seawater to form the integrated and self-sufficient system for carbon removal and sequestration.
6. The method for removing and sequestering carbon dioxide according to claim 2, wherein a bicarbonate fluid for the sequestration system is injected at a selected depth at at least one hundred meters below a marine sediment in either a continental shelf, a continental slope, or a continental rise area, and an estimated top boundary of a final injection plume of the sequestered bicarbonate fluid is selected at least ten meters below a bioturbation layer of the marine sediments to prevent impacts to any marine life living on or in the marine sediments.
7. The method for removing and sequestering carbon dioxide according to claim 1, wherein the PEO renewable energy generation system, the desalination system, and the hydration system are located in an ocean at different depths on an ocean floor with or without an enclosure structure for each system using a seawater gravity to supply pressure for operation.
8. The method for removing and sequestering carbon dioxide according to claim 7, wherein individual optimum depths are selected as follows: (1) an optimum depth equivalent to ½αβΔπ.sub.o of pressure is selected for the PEO renewable energy generation system, α is a membrane efficiency factor representing an efficiency of pressure loss across a membrane, and β is a dilution factor=Q.sub.2/(Q.sub.1+Q.sub.2), Q.sub.1 is permeate flux, Q.sub.2 is draw solution flux, and Δπ.sub.o is theoretical maximum osmotic pressure differential in the forward osmosis reactor of the PEO renewable energy generation system; (2) an optimum depth in a range of 540 m to 820 m is selected for the desalination system with reverse osmosis operation, and depth for the hydration system is the same as the desalination system; (3) when freshwater is available, the desalination system is replaced by an extra hydraulic power generation facility located at the same depth as the PEO renewable energy generation system by bringing down freshwater to the hydraulic power generation facility with a penstock; (4) depths for injecting a bicarbonate fluid for the sequestration system is selected at at least 100 meters below the marine sediment in either a continental shelf, a continental slope, or a continental rise area where an estimated top boundary of a final injection plume of the sequestered bicarbonate fluid is at least ten meters below a “bioturbation layer” of the marine sediments to prevent impacts to marine life living on or in the marine sediments.
9. A method for removing and sequestering carbon dioxide, comprising installing and applying an integrated and self-sufficient system in an above ground environment, wherein the integrated system comprises a Pressure Enhanced Osmosis (PEO) renewable energy generation system, a pH-swing hydration or a direct hydration system, and a carbonate sequestration system that are integrated with each other and have synergistic effects, applying the PEO renewable energy generation system, with a forward osmosis (FO) module for generating power by a semipermeable membrane with a concentrated stable and nontoxic draw solution and freshwater as a feed solution, to provide renewable energy for operating the pH-swing hydration or the direct hydration system, and the carbonate sequestration system for carbon removal and sequestration, applying the freshwater to the pH-swing hydration with a pH-swing reactor (901) or to the direct hydration system with a direct hydration reactor (1001) to fix a collected carbon dioxide gas, from ambient air or point source emissions, into bicarbonate fixed fluid for the carbon sequestration system.
10. A PEO renewable energy generation system used in the method for removing and sequestering carbon dioxide according to claim 9, wherein the PEO renewable energy generation system uses a draw solution with a concentrated fluid prepared from organic species comprising fulvic acid in 100 to 500 molecular weight, and the draw solution is re-concentrated and recycled by or ultrafiltration to avoid constant supply of the draw solution chemicals.
11. A method for converting an existing desalination plant to an integrated desalination, PEO energy generation and carbon dioxide hydration and sequestration facility as described in claim 1, comprising using penstocks to divert portion of the freshwater and all of the brine produced by the desalination plant to an optimum depth equivalent to ½αβΔ90 .sub.o of the PEO renewal energy generation system, wherein α is a membrane efficiency factor representing an efficiency of pressure loss across the membrane, β is a dilution factor and is Q.sub.2/(Q.sub.1+Q.sub.2), Q.sub.1 is permeate flux, Q.sub.2 is draw solution flux, and Δπ.sub.o is theoretical maximum osmotic pressure differential in a forward osmosis module of the PEO renewable energy generation system, β is selected at a range of 0.8 to 0.9, using about 10% to 20% of freshwater produced by the desalination plant as a feed solution for the PEO renewal energy generation system, using all the brine produced by the desalination plant by the PEO renewal energy generation system as the draw solution, and before using the both freshwater and brine as the feed and draw solutions, applying sets of turbine-generator for extra hydraulic power generation, using a final brine fluid generated in subsequent CO.sub.2(g) hydration and marine sediment sequestration systems to discharge brine and sequestered carbonate fluid.
12. A cylindrical pH-swing hydration reactor for the fixing and sequestering CO.sub.2(g) collected from either ambient air or from point source emissions used in the method for removing and sequestering carbon dioxide as described in claim 1, comprising: a cylindrical separation plate (905) providing inside the cylindrical pH-swing hydration reactor (901) to separate the cylindrical reactor into a cathodic zone A and an anodic zone B, multiple cathodes (902) providing in the cathodic zone A, multiple anodes (903) providing in the anodic zone B, multiple air rising retardation devices (904) installing in the cathodic zone A to increase the detention time of air bubbles to enhance the CO.sub.2(g) hydration into bicarbonate ion and carbonate ion species, multiple turbine mixers (915) attaching to each of the air rising retardation device (904) to provide circulation of fluid flow directions in the zone A to increase gas dissolution time, multiple modified venturi devices (906) arranging near bottom and along the outside boundary of the cylindrical pH-swing reactor (901) to inject brine or seawater into the zone A to create turbulent flow conditions to expedite the dissolution and fixation of CO.sub.2(g) in air streams (908), a nozzle (912) for the inject of a tangential freshwater flow into the zone B for electrolysis to prevent chlorine gas generation during electrolysis, a waste air zone C at top of the pH-swing reactor (901) for the storage and discharge of a waste air output flow (913), and a modified venturi device (906) near top of zones A and B to mix electrolytes from zones A and B, for discharging fixed carbonate fluid for sequestration.
13. A cylindrical pH-swing hydration reactor according to claim 12, wherein the cylindrical pH-swing hydration reactor is converted to a pure CO.sub.2(g) fixation, recovery, and utilization reactor by changing an existing cylindrical separation plate to a porous cylindrical separation plate, and covering the porous plate by an anionic membrane (919), and installing another new porous cylindrical separation plate (905) near anodic electrodes (903) and covering by a cationic membrane (920), in order for the H.sup.+ generating by the anode electrodes to filter through the cationic membrane, and bicarbonate and carbonate ions generating in the zone A to filter through the anionic membrane to form a pure CO.sub.2(g) and collected in zone D and output through output flow (917) for collection and utilization, with other oxygen gas collecting in zone E to separate from the pure CO.sub.2(g).
14. A cylindrical direct hydration reactor for fixing and sequestering CO.sub.2(g) collected from either an ambient air or from point source emissions used in the method for removing and sequestering carbon dioxide as described in claim 1, comprising: multiple air rising retardation devices (1002) to increase detention time of air bubbles in the reactor to enhance the CO.sub.2(g) hydration into mainly bicarbonate ion species, multiple turbine mixers (1003) attaching to each of the air rising retardation device (1002) to provide circulation of fluid flow directions in the reactor to increase CO.sub.2(g) dissolution time, a modified venturi device (1006) arranging near bottom of the direct hydration reactor (1001) to inject brine or seawater into the reactor to create turbulent flow conditions to expedite the dissolution and fixation of CO.sub.2(g) in air streams (1005), a waste air zone at top of the reactor (1001) for the storage and discharge of a waste air output flow (1011), and a bicarbonate hydrated output fluid (1010) is pumped to a sequestration area.
15. A cylindrical direct hydration reactor according to claim 14, wherein the cylindrical direct hydration reactor is converted into multiple reactors in series to reduce the reactor sizes and increase the dissolution efficiency, selecting an overall detention time for the reactor design at the range of 100 to 150 sec to ensure reaching saturation condition, and selecting a pressure for the multiple direct hydration reactors (1001) as that of a reverse osmosis desalination reactor for supplying brine or seawater to the multiple cylindrical direct hydration reactors (1001) or a reactor pressure for the multiple direct hydration reactors (1001) for subsequent injection of a sequestration fluid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will be described in more details by way of example only, with reference to the accompanying drawings. The following drawings are provided:
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DETAILED DESCRIPTION OF THE INVENTION
1. Basic Principles and Options of the Present Invention
(15) Based on the above discussions on related background arts, in order to achieve a carbon dioxide removal at the gigaton scale with acceptable effectiveness and costs, the following criteria shall be considered: (1) energy needed for the carbon removal shall be renewable energy in nature and its supply shall be abundant, steady, does not require large land areas, and can achieve round the clock continuous supply without constraints; (2) supply of materials and chemicals shall not be limited in the gigaton scale operation conditions, and processing of these materials and chemicals shall not generate significant amount of carbon dioxide; (3) sequestration location, capacity (to 10 Gt CO.sub.2/yr capacity), durability (preferably to a geologic time scale), and security (only minimum leakage potential) to store the carbon dioxide fixed product(s) shall be easy to obtain; (4) overall carbon removal and sequestration costs shall be acceptable per ton of CO.sub.2 removed; and (5) proposed system(s) shall not cause secondary environmental impacts.
(16) The present invention is developed based on the above criteria for the carbon dioxide removal and sequestration. The method of the present invention is an integrated method which uses four separated systems associated together for the synergistic effects to achieve a self-sufficient operation so energy, materials, and chemicals can be obtained in-situ and supply from outside the system can be avoided. The four systems are: (1) System A: the pressure-enhanced osmosis (PEO) renewable energy generation system (also refer as PEO power generation system, PEO method, PEO system, or PEO technology in this invention); (2) System B: the desalination system; (3) System C: the pH-swing hydration or the direct hydration system; and (4) System D: the deep ocean sediment-interstitial water carbonate sequestration system, or above ground carbonate sequestration system.
(17) The method of the present invention applies these integrated self-sufficient systems, and either the “above ground” (in the terrestrial environment) or the “in the ocean” options can be selected. Application of these self-sufficient systems in the ocean environments is a major selection due to the primary input material is seawater which can be obtained in-situ for all four systems as shown in
(18) The PEO renewable energy generation system (System A) is an osmotic power generation method as disclosed in U.S. Pat. No. 11,092,141 B1. Selection of the PEO method can avoid the constraints of using the current prevailing renewable energy sources discussed above. The PEO method can generate renewable energy in-situ at the capacity needed and round the clock supply without the need for expensive energy storage and transportation systems and constraints of available area and suitable locations. Power generated by the PEO method can provide energy needed for the operation of other three systems (i.e., Systems B, C and D) discussed above and shown in
(19) The desalination system (System B) can provide freshwater as the feed solution needed for the PEO system (System A) operation, and the electrolysis needed for the pH-swing hydration (System C) operation to avoid generation of chlorine gas. The brine produced from the desalination operation, with higher density and alkalinity levels than that of seawater, can be used in the hydration system to assist the bicarbonate formation and denser fluid formation for sequestration. Extra freshwater generated by the desalination system can be sold to assist the economy of the carbon dioxide removal project also.
(20) Objective of System C is to fix the collected carbon dioxide, either from ambient air or point source emissions, into mainly bicarbonate species (and minor amount into carbonate ion and carbonic acid species) by pH-swing hydration or direct hydration operations. The hydration process is conducted under pressure and at higher pH and alkalinity levels in brine or seawater so the current hydration problems discussed by the prior arts can be avoided.
(21) The fixed carbonate species are then sequestrated into the deep-ocean sediments and potential final plume of the injected fluid is designed to below the “bioturbation layer” (usually only few meters thickness or less) by System D. The bicarbonate and carbonate species in the injection fluid are very stable in the sequestration zones within the deep-sea sediments. Any carbonic acid if present in the injection fluid can go through weathering reactions with the sediment mineral particles after sequestration to further fix the carbonic acid into bicarbonate species. As discussed above, marine sediments can provide virtually no quantification limit for the amount of carbon sequestration. In any events when the sequestrated fluid is leaked to the above seawater environment, the fixed carbonate species can still remain in the seawater as bicarbonate species without leaking back to the atmosphere as CO.sub.2(g).
(22) Although the major operation processes as shown in
(23) When freshwater is available, the desalination process can be eliminated, in both the “above ground” or “in the ocean” options. When freshwater is available, for the “above ground” option, draw solution for the PEO method can be supplied by a concentrated fluid prepared from stable and nontoxic inorganic salts including chloride or sulfate of calcium and/or magnesium, or from stable and nontoxic organic species. The draw solution can be re-concentrated and recycled so the constant supply of draw solution chemicals can be avoided. Unlike most recycling methods in the prior arts using ammonia, this invention selects the membrane filtration method using nanofiltration (NF) or ultrafiltration (UF) to conserve more energy and simplify the operation. Selection of a suitable organic draw solution with larger species particle sizes will assist the recycling of draw solution by using membrane with larger pore sizes such as ultrafiltration to conserve more energy. In this invention, fulvic acids with the molecular weight in the range of 100 to 500 can be selected to conserve energy by using ultrafiltration. When freshwater is available, for the “in the ocean” option, draw solution for the PEO method can be supplied by the available seawater so recycling of the draw solution can be avoided.
(24) For the “in the ocean” option, Systems A, B and C can be located in a same marine bottom depth below seawater surface with or without a common enclosure structure. As discussed later in this invention, the pressure inside the reactors selected for these three systems are same as the hydraulic pressures outside the reactors, so the reactors can be located on the ocean bottom without enclosure structure, and therefore, costs of structure materials and construction can be reduced. All reactors can be controlled by remote instruments connecting to an above-ground control room located near the ocean shoreline. As shown later in this invention, the reactor depths are selected either at the optimum depth for the PEO or desalination reactors. When the depth of the optimum PEO system is selected, the extra pressure needed for reverse osmosis desalination can be supplied by a high-pressure pump with power from the PEO system. And when the depth of the reverse osmosis desalination system is selected, the lower optimum pressure needed by the PEO system can be adjusted by an energy exchanger. In the case of selecting the optimum depth of the PEO system, the forward osmosis desalination operation also can be selected, using the same draw solution chemicals and recovery method as discussed for the PEO system, as will be further discussed later with figure examples.
(25) For the “in the ocean” option, Systems A, B and C can also be located in different marine bottom depths at its own optimum pressure needed with or without enclosure structures. However, the depth of the hydration system is selected at the same depth as the desalination system to take advantage of the high pressure already created by the desalination system. When freshwater is available, for the “in the ocean” option, the system B can be substituted by a hydraulic power facility using a penstock to divert the freshwater to the PEO system depth for extra hydraulic renewable energy generation before utilizing the freshwater as a feed solution.
(26) If the optimum depth locations for the PEO or desalination systems are unable to find or too costly to install at the said depths, selection of depths can be varied. In these situations, when the depth (or pressure) is exceeding the optimum pressure, energy exchangers can be used to adjust to its optimum pressure. On the contrary, when the pressure is less than that of the optimum pressure, a high-pressure pump can be used to increase to the needed pressure with the power generated by the PEO system. For the PEO system, if the depth pressure is less than the required optimum level, the draw solution and recover of the draw solution can be selected similar as that of the above ground system and either seawater or freshwater can be used as the feed solution.
(27) It is reported that approximately 16,000 operational desalination plants, located across 177 countries, are in existence. Since any existing desalination facilities already generate both freshwater and brine, in this case, portion of the freshwater (depending on the β value selected to be further explained later) and all of the brine fluid can be diverted with penstocks to the optimum PEO system depth for hydraulic power generation and subsequently used for PEO power generation and hydration purposes.
(28) Basic principles of the four systems of the present invention are further delineated below:
(29) The PEO renewable energy generation technology (U.S. Pat. No. 11,092,141 B1) is an improved pressure-retarded osmosis (PRO, see U.S. Pat. Nos. 3,906,250 and 4,193,267) technology which is in use now commercially. Generation of PEO energy is based on a forward osmosis operation which generating power by a semipermeable membrane which create osmotic pressure difference with a concentrated draw solution and a freshwater (or less concentrated) feed solution. The theoretical maximum osmotic pressure differential Δπ.sub.o in the FO module at the static equilibrium condition can be calculated as in formula (1):
Δπ.sub.o=π.sub.D−π.sub.F (1),
wherein π.sub.D is the draw solution osmotic pressure, and π.sub.F is the feed solution osmotic pressure, and both can be estimated by the Van't Hoff's osmotic pressure formula (2):
π=RTΣM.sub.i (2),
and the permeate flux Q.sub.1 can then be calculated by formula (3):
Q.sub.i=JA (3),
wherein A is the total area of the semipermeable membrane in the osmotic module, and J is unit permeate flux (the flowrate per unit membrane area). A membrane efficiency factor α is selected to represent the efficiency of pressure loss across the membrane. Based on the membrane efficiency the maximum effective osmotic pressure differential, Δπ.sub.e, can be calculated as in formula (4):
Δπ.sub.e=αΔπ.sub.o (4).
(30) For a steady-state flow, a draw solution flux Q.sub.2 shall be continuously input into the draw solution compartment with a hydraulic pressure p.sub.2. A dilution factor β is used for the estimation of the apparent effective osmotic pressure differential as in formula (5):
β=Q.sub.2/(Q.sub.1+Q.sub.2) (5).
(31) The effective osmotic pressure differential Δπ.sub.β in the draw solution compartment affecting by the α and β factors can then be calculated as in formula (6):
Δπ.sub.β=βΔπ.sub.e=αβΔ96 .sub.o (6).
(32) To obtain the maximum power output from an osmotic module, the optimum p.sub.2 value should be selected as ½ of each corresponding Δπ.sub.β. At the optimum p.sub.2 condition, Q.sub.1 can be estimated by formula (7):
Q.sub.1).sub.optimum=½=JβA=½(Δπ.sub.βx tanθ)A=½Δπ.sub.β(Je/Δπ.sub.e)A=1/2βJ.sub.eA (7).
(33) When Δπ.sub.β is selected for an osmotic module, the potential quantity of power W created by the osmotic module can be estimated by formula (8):
W=p.sub.2(Q.sub.1+Q.sub.2) (8).
(34) When the optimum p.sub.2 value is selected as ½ of the corresponding Δπ.sub.β, the maximum power W.sub.max can be generated by an osmotic module as in formula (9):
W.sub.max=½Δπ.sub.β(Q.sub.1+Q.sub.2) (9).
(35) The optimum p.sub.2 as discussed above can be selected as the best location depth for the “in the ocean” option for the PEO system to maximize the power generation. However, when the depth of the PEO system is selected at the same location as the desalination system, which is using a much deeper depth as discussed below, an energy exchange device using the hydraulic pressure resulted from the gravity of the seawater can be used to adjust the p.sub.2 pressure to its optimum level.
(36) Selection of the α value is depending on the commercial membranes used. The α value is usually in the range of 85% to 97%, mostly 90% to 95% for commercial membranes. For the selection of β, the range of 0.8 to 0.9 is selected to maximize the draw solution pressure. In cases of maximizing flow rates for power generation, a range of 0.7 to 0.8 also can be chosen. A turbine-generator combination is used for the power generation, where the efficiency of the existing turbine is usually around 70% and the generator is usually 70 to 85%, resulting in system efficiency about 50 to 60%. The power generated from p.sub.2 pressure can then be estimated =p.sub.2 pressure in m×flow rate in 1/sec×gravity in m/sec.sup.2, the resulting power unit is in watt.
(37) As shown in Equation (2) above, the osmotic pressure is temperature related. When depth is increased in the ocean, the seawater temperature is decreased. Examples of the osmotic pressure can be generated by the seawater at different temperature for a typical seawater is shown below:
(38) TABLE-US-00001 Major Δπ at 10° C. Δπ at 25° C. Composition ppm MW M Δπ (psi) Δπ (atm) Δπ (m) Δπ (psi) Δπ (atm) Δπ (m) Cl.sup.− 19810.8 35.5 0.5588 177.13 12.05 124.51 186.52 12.69 131.11 Na.sup.+ 11019.6 23.0 0.4793 151.93 10.34 106.80 159.98 10.89 112.46 SO.sub.4.sup.−2 2764.8 96.1 0.0288 9.12 0.62 6.41 9.61 0.65 6.75 Mg.sup.+2 1328.4 24.3 0.0547 17.32 1.18 12.18 18.24 1.24 12.82 Ca.sup.+2 417.6 40.1 0.0104 3.30 0.22 2.32 3.48 0.24 2.44 K.sup.+ 417.6 39.1 0.0107 3.39 0.23 2.38 3.56 0.24 2.51 C.sub.T (mainly 147.6 61.0 0.0024 0.77 0.05 0.54 0.81 0.05 0.57 HCO.sub.3.sup.−) Br.sup.− 68.4 79.9 0.0009 0.27 0.02 0.19 0.29 0.02 0.20 H.sub.3BO.sub.3.sup.− 25.2 61.8 0.0004 0.13 0.01 0.09 0.14 0.01 0.10 Sr.sup.+2 14.4 87.6 0.0002 0.05 0.00 0.04 0.05 0.00 0.04 Si 4.0 28.1 0.0001 0.05 0.00 0.03 0.05 0.00 0.03 Org-Carbon 3.0 12.0 0.0003 0.08 0.01 0.06 0.08 0.01 0.06 Al 1.9 27.0 0.0001 0.02 0.00 0.02 0.02 0.00 0.02 F 1.4 19.0 0.0001 0.02 0.00 0.02 0.02 0.00 0.02 NO.sub.3.sup.− 3.1 62.0 0.0001 0.02 0.00 0.01 0.02 0.00 0.01 Org-N 0.2 14.0 0.0000 0.00 0.00 0.00 0.00 0.00 0.00 Li 0.1 6.9 0.0000 0.00 0.00 0.00 0.01 0.00 0.00 Total 36014.4 1.1465 363.60 24.74 255.60 382.88 26.05 269.15
(39) The desalination system (System B) selected in this invention can be located above ground near a shoreline, or in the ocean at depths between approximately 540 m to 820 m for the supply of required pressure when a reverse osmosis desalination operation is selected, and at the depth of the optimum PEO system when a forward osmosis desalination operation is selected. For a forward osmosis operation, the type of draw solution chemicals for the desalination system can be selected similar to the PEO system as described above. The brine produced from the desalination at a typical 40% reverse osmosis recovery rate is shown below:
(40) TABLE-US-00002 Major Composition ppm Cl.sup.− 33024.6 Na.sup.+ 18369.7 SO4.sup.−2 4608.9 Mg.sup.+2 2214.4 Ca.sup.+2 696.1 K.sup.+ 696.1 C.sub.T (mainly HCO.sub.3.sup.−) 246.0 Br.sup.− 114.0 H3BO.sub.3.sup.− 42.0 Sr.sup.+2 24.0 Si 6.6 Org-Carbon 5.0 Al 3.1 F 2.3 NO.sub.3.sup.− 5.2 Org-N 0.3 Li 0.2 Total 60036.0
(41) The above data show that the density of fluid is increased from 1036 g/l of seawater to 1060 g/l of brine and alkalinity can be enhanced about 1.67 times. Therefore, selection of the brine fluid from desalination can enhance the hydration of CO.sub.2(g), and due to the heavier brine used for hydration the stability of the hydrated fluid also can be enhanced by storing in the interstitial water in the marine sediments.
(42) As discussed previously, all existing desalination plants can be converted to an integrated desalination and PEO energy generation facilities for carbon dioxide removal and extra power generation. The β value selected for the PEO system is usually in the range of 0.8 to 0.9, so only 10 to 20% of the freshwater produced by the desalination plant is enough to be used as the feed solution for the PEO power generation. All the brine produced by the desalination facilities can be used by the PEO system as draw solution. Penstocks for both the freshwater and brine can be installed to the optimum depth of the PEO system, and before using the both freshwater and brine as the feed and draw solution, sets of turbine-generator can be used for extra hydraulic power generation. The final brine fluid generated can be also used in subsequent hydration and sequestration systems to discharge brine and sequester carbon dioxide. By doing above, the current problems of expensive power costs, brine discharge impacts to marine life for the existing desalination facilities, and carbon sequestration to solve the global warming can be all achieved.
(43) Two types of hydration system (System C) are disclosed in this invention for carbon dioxide removal operation: direct hydration and pH-swing hydration. Direct hydration is to hydrate the CO.sub.2(g) into CO.sub.2(aq) and H.sub.2CO.sub.3(aq) (carbonic acid) and further converting to HCO.sub.3.sup.−(bicarbonate), as shown in the following equations (10) to (13):
CO.sub.2(g)+H.sub.2O⇄CO.sub.2(aq)+H.sub.2O (10);
CO.sub.2(aq)+H.sub.2O⇄H.sub.2CO.sub.3* (11);
H.sub.2CO.sub.3*⇄HCO.sub.3.sup.⇄+H.sup.+ (12); and
HCO.sub.3.sup.−⇄CO.sub.3.sup.−2+H.sup.+ (13).
(44) Equation (10) above expresses the Henry's Law for the dissolution of gases. The concentration of CO.sub.2(aq) can be calculated from the Henry's Law as in formula (14):
c=pK.sub.h (14),
wherein K.sub.h is the Henry's Constant, at the seawater condition 10° C., K.sub.h=0.04571 (M/atm) and at 25° C.=0.02950 (M/atm) for dissolution of CO.sub.2(g), and for comparison, in the freshwater condition at 10° C., K.sub.h=0.05370 (M/atm) and at 25° C.=0.03388 (M/atm) for dissolution of CO.sub.2(g); and p is the partial pressure of CO.sub.2(g) in atm in this case, and c is the solubility concentration of CO.sub.2(aq) in M. The CO.sub.2(g) concentration in the current ambient air is about 412 ppm (by volume), means the partial pressure is only about 0.0412 atm, which is considered insufficient for the fixation of CO.sub.2(g) by a direct hydration method. To increase the hydration concentration of CO.sub.2(g), this invention increase the direct hydration pressure to that of the desalination reverse osmosis pressure so the hydration efficiency can be greatly increased, and both desalination and hydration systems can also be located in the same depths when a “in the ocean” option is selected.
(45) The CO.sub.2(g) dissolution rates of the above Equation (10) is very rapid; however, Equation (11) is relatively slow, resulting in the formed H.sub.2CO.sub.3* (i.e., CO.sub.2(aq)+H.sub.2CO.sub.3(aq)) containing mainly CO.sub.2(aq) (about 99%). Reaction rate of Equations (12) and (13) are also very rapid. In the equilibrium conditions, reaction constants for Equations (12) and (13), i.e., K.sub.1 and K.sub.2, selected in this invention for evaluation are: in the seawater, K.sub.1=10.sup.−6.08 (at 10° C.) and =10.sup.−6.00 (at 25° C.), an K.sub.2=10.sup.−9.28 (at 10° C.) and =10.sup.−9.10 (at 25° C.). For comparison, in the freshwater condition at 10° C., K.sub.1=10.sup.−6.464, at 25° C., K.sub.1=10.sup.−6.352, and at 10° C., K.sub.2=10.sup.−10.490, at 25° C., K.sub.2=10.sup.−10.329.
(46) Reaction rate is important for the hydration reactor design. The overall reaction rate of direct hydration can be shown in equation (15):
(47)
(48) The rate constant of k.sub.+1 is about 3.71×10.sup.−2s.sup.−1. To reach the saturation condition for CO.sub.2(g) direct hydration will need approximately 100 sec. In order to enhance the hydration, a specially designed pH-swing hydration method is proposed in this invention. In the pH-swing hydration reactions, CO.sub.2(aq) can react with hydroxide ions directly. Therefore, the above-mentioned Equations (10) to (12) can be replaced by the following equation (16):
(49)
(50) The rate constant of k.sub.+4 is about 2.23×10.sup.3 [OH.sup.−]s.sup.−1. As shown above, at pH=11, i.e., select pH at 3 units of swing value in a seawater condition from pH 8 to 11, the hydration rate for pH-swing comparing to that of direct hydration is about 60 times faster, means, only 1.67 sec is needed for pH-swing hydration comparing to 100 sec for direct hydration. In this situation, the bicarbonate concentration also can be increased about 1000 times (i.e., pOH changes from about 6 to 3, so bicarbonate concentration increases 10.sup.−3/10.sup.−6=1000 times). No. of pH swing values required for this invention is based on the CO.sub.2(aq) fixation at pH>pK.sub.2, to ensure an effective conversion of CO.sub.2(aq) to HCO.sub.3.sup.−.
(51) As shown in the pH-swing reactor of the present invention, a unique separation plate is developed to avoid using ionic membranes or exchangers for controlling migration of ionic species, and a modified venturi design to combine electrolytes away from the anode to prevent the chlorine gas generation. Two fluid zones in the pH-swing reactor are separated by a plate, where zone A (the cathodic zone) is injected in with the brine from the desalination operation for the “in the ocean” option, or with freshwater for the “above ground” option, and with a compressor to collect and inject into the zone A with an air stream containing CO.sub.2(g). In the pH-swing operation, the CO.sub.2(g) can be fixed into HCO.sub.3.sup.− directly, as shown below in zone A in accordance with the following equation (17):
(52)
(53) A freshwater stream is pumping into Zone B (the anodic zone) for the following reaction in equation (18) to complete the electron circuit of the hydration reactor:
(54)
(55) For electron neutrality and electron circulation in circuit, the molar concentration of [OH.sup.−] and [H.sup.+] in above Zones A and B, respectively are equals and fluids in these two zones are mixed together by a special pH-swing reactor design as discussed later in this report.
(56) The sequestration system (System D) for the “in the ocean” option, or for the “above ground” option located near the ocean, the fixed hydrated carbonate species (mainly HCO.sub.3.sup.−, and some minor amount of CO.sub.3.sup.−2 and H.sub.2CO.sub.3) can be injected into the sediments in a continental shelf, a continental slope or a continental rise area. The injection depth is selected at several hundreds or even thousands of meters below the sediment surface. The estimated top boundary of a final injection plume is selected at least ten meters below the “bioturbation layer” to prevent impacts to any marine life living on or in the sediments. The minor amount of carbonic acid (i.e., H.sub.2CO.sub.3) injected into the sediments can further react with the sediment mineral particles to further fix the carbon species and enhance the alkalinity generation through common weathering reactions as shown below:
(57) carbonate, oxide or hydroxide minerals+carbonic acid.fwdarw.bicarbonate+cations (19); silicate minerals+carbonic acid.fwdarw.bicarbonate+cations+clay minerals or siliceous acid (20).
(58) When the “above ground” option and terrestrial sequestration is selected, the carbon dioxide removal sequestration can be injected into soils (including desert soils, agricultural soils, prairie soils), permeable rock formations or saline aquifers with the carbonate solution produced by the System C. In the above ground option without the use of seawater or brine as the hydration fluid, the high level of carbonic acid formed in the carbonate solution, after sequestration, will go through the weathering reactions as shown above and further fix the carbonate species. Since the carbonate solution already containing water, unlike most conventional CO.sub.2(g) sequestration which require water and sometimes alkaline conditions for carbon dioxide removal sequestration. If the carbon dioxide utilization option is selected in this invention, as will be further discussed later, the bicarbonate fluid fixed in the cathodic zone A can be diverted into the anodic zone B to convert the carbonate species back to CO.sub.2(g) and the concentrated CO.sub.2(g) stream can be collected for utilization.
2. Process Flow Diagrams (PFD), Design Options, and Process and Instrument/Equipment Diagrams (P&ID)
(59) Based on the four-system arrangements discussed above, self-sufficient systems for carbon dioxide removal which do not require renewable energy and special chemicals from outside the project locations can be achieved. Examples of process flow diagrams are provided to show the energy and materials flow into and out of the four systems, as well as through the project boundary. These energy and materials are obtained and generated in-situ so none of them are required to be imported from outside. Inside the four disclosed systems, many unit processes are applied to complete the self-sufficient operation objective of the method of the present invention. Based on the principles delineated above, self-sufficient systems for the carbon dioxide removal in the present invention may have many embodiments based on variation of the selected unit processes.
(60) The present invention are further illustrated in the following embodiments with a wide range of design options.
(61) In the first embodiment of the present invention, an Above Ground option with in-situ PEO renewable energy generation (System A) and reverse osmosis desalination (System B) is provided.
(62) In the second embodiment of the present invention, an Above Ground option with in-situ PEO renewable energy generation (System A) and forward osmosis desalination (System B) is provided.
(63) In the third embodiment of the present invention, an Above Ground option when freshwater is available (and thus, desalination process can be avoided) is provided.
(64) In the fourth embodiment of the present invention, an In the Ocean Option with gravity for the pressurized seawater input to both PEO System and Desalination System is provided.
(65) In the fifth embodiment of the present inventin, an In the Ocean Option with available freshwater for both hydraulic power generation and PEO Energy generation is provided.
(66) In the sixth embodiment of the present inventin, an In the Ocean Option with different depth locations for Systems A, B and C is provided. Location for System A can be situated at the optimum depth for PEO draw solution pressure, and location for Systems B and C can be arranged at suitable depths for the desalination pressure needed.
(67) In the seventh embodiment of the present invention, an In the Ocean Option with same depth location for Systems A, B and C is provided. All Systems can be located at the same depth, either at the optimum PEO depth or suitable depths for the required desalination pressure, or any suitable depths as discussed previously. All Systems A, B and C can be arranged without an enclosure structure.
(68) Three process flow diagrams shown respectively in
(69) 1 is draw solution of System A (PEO system), wherein, in
(70) Based on principles and data provided above, quantity values for all of the streams delineated above can be calculated. For example, for the fifth embodiment design option as shown in
(71) The detailed unit processes and instruments/equipment used in each design option mentioned above are shown in
(72)
(73) The process and instruction diagram of the third embodiment of the design option is shown in
(74)
(75) Similar to that of
(76)
(77)
3. Equipment Design and Operation Explanation
(78) Based on the above process flow diagrams (PFD) and process and instrument/equipment diagrams (P&ID), specially designed apparatus (reactors) are used to achieve the objectives. The System A is using the PEO module (as shown in
(79) For the System B, the desalination module, any conventional RO desalination modules can be selected. However, when FO operation is selected for desalination, the PEO module can also be used, as discussed above in the related design options.
(80) For the System C, either a pH-swing hydration reactor 901 (shown in
(81) If the collected carbon dioxide is intended for the utilization purposes, the pH-swing reactor of
(82) When a pure CO.sub.2(g) utilization option is required, another modification of reactor 901 can be adopted as shown in
(83) When a direct hydration reactor 1001 , as shown in
(84) In the invention an energy exchanger 1101, as shown in
(85) The present invention provides the method and apparatus are disclosed for carbon dioxide removal and sequestration from ambient air or point source emissions by integration of four self-sufficient systems including a PEO renewable energy generation system, a desalination system, a pH-swing hydration or a direct hydration system, and a bicarbonate fixed, and alkalinity enhanced dense brine sequestration system, in which, the synergy between the PEO energy generation system and other three systems including provision of all needed renewable energy for operation of other three systems, the synergy between the desalination and other systems including provision of freshwater needed for the PEO energy generation system and the pH-swing system, as well as provision of a dense brine fluid from the desalination system to the pH-swing or the direct hydration system, and in the case of available freshwater supply where the desalination system can be avoided, and therefore, the present invention can be run anywhere in the world in terrestrial or marine environments as long as the carbon dioxide removal plant installation area is available and sequestration sinks can be located nearby or utilization of the captured carbon dioxide can be utilized for industrial or agricultural purposes when needed.
(86) Principles, methods and major apparatus are described above to explain the subject invention. It will be apparent to one of ordinary skill in the art that many changes and modifications can be made thereto without departing from the spirit or scope of the appended claims.