METHOD FOR WIRELESS ENERGY TRANSMISSION FROM AN ENERGY TRANSMISSION DEVICE TO A CONSUMER AND WIRELESS ENERGY TRANSMISSION DEVICE FOR CARRYING OUT THE METHOD
20200021143 ยท 2020-01-16
Inventors
Cpc classification
B60L53/124
PERFORMING OPERATIONS; TRANSPORTING
B60L53/38
PERFORMING OPERATIONS; TRANSPORTING
H02J50/60
ELECTRICITY
H02J7/007
ELECTRICITY
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02J50/60
ELECTRICITY
Abstract
A method is provided for a wireless, in particular inductive, energy transmission from an energy transmission device to a consumer, and in at least one method task, an interruption of the energy transmission from the energy transmission device to the consumer takes place in conjunction with a foreign object detection. The method provides that a cycle time of the method, and/or a duration and/or frequency of the foreign object detection is/are adapted in at least one method task as a function of a characteristic energy transmission variable of the wireless energy transmission.
Claims
1-20. (canceled)
21. A method for a wireless energy transmission from an energy transmission device to a consumer, the method comprising: performing an interruption of the energy transmission from the energy transmission device to the consumer in conjunction with a foreign object detection; and adapting a cycle time of the method, and/or a duration and/or frequency of the foreign object detection as a function of a characteristic energy transmission variable of the wireless energy transmission.
22. The method of claim 21, wherein in the adapting, a characteristic precision variable, in particular a number of discrete frequency points and/or a number of frequency sweep cycles of the foreign object detection, is adapted as a function of the characteristic energy transmission variable of the wireless energy transmission.
23. The method of claim 22, wherein it is differentiated between a standard foreign object detection, in particular at a cycle time of 1 to 10 seconds, and a rapid foreign object detection, in particular at a cycle time of less than 10 milliseconds, as a function of the number of discrete frequency points and/or the number of frequency sweep cycles.
24. The method of claim 23, wherein the foreign object detection is able to differentiate between at least a standby mode and an energy transmission mode of the wireless energy transmission, and a standard object detection is carried out in a change from the standby mode to the energy transmission mode, or the reverse.
25. The method of claim 23, wherein a rapid foreign object detection is carried out when the characteristic energy transmission variable has changed only slightly from one cycle to the next of the method, preferably by less than 10%.
26. The method of claim 21, wherein a subsequent communication between the energy transmission device and the consumer is allocated to the foreign object detection.
27. The method of claim 21, wherein the foreign object detection is suspended for a defined period of time as a function of an undershooting of an in particular lower limit value by the value of the characteristic energy transmission variable, until a change occurs or until the end of the energy transmission.
28. The method of claim 21, wherein the foreign object detection continues to be carried out and/or the cycle time is reduced as a function of an exceeding of an in particular upper limit value by a value of the characteristic energy transmission variable.
29. The method of claim 21, wherein the characteristic energy transmission variable is an electric power or a power gradient transmitted between the energy transmission device and the consumer, and the cycle time is reduced with a rising amplitude or rising gradient, and/or the duration and/or frequency of the foreign object detection is/are increased with a rising amplitude or rising gradient.
30. The method of claim 21, wherein the characteristic energy transmission variable is a temperature or a temperature gradient measured in the energy transmission device and/or the consumer, and the cycle time is reduced with a rising amplitude or rising gradient, and/or the duration and/or frequency of the foreign object detection is/are increased with a rising amplitude or a rising gradient.
31. The method of claim 21, wherein the characteristic energy transmission variable is an energy requirement of the consumer, and the cycle time is reduced with a rising energy requirement, and/or the duration and/or frequency of the foreign object detection is/are increased with an increased energy requirement.
32. The method of claim 21, wherein the characteristic energy transmission variable is a charge state of the consumer configured as a rechargeable energy store, and the cycle time is increased with a rising charge state, and/or the duration and/or the frequency of the foreign object detection is/are reduced with a rising charge state.
33. The method of claim 21, wherein the characteristic energy transmission variable is a gradient of an acquired actual quality, and the cycle time is reduced with a rising gradient, and/or the duration and/or the frequency of the foreign object detection is/are increased with a rising gradient.
34. The method of claim 21, wherein the characteristic energy transmission variable is a vibration or a vibration gradient measured in the energy transmission device and/or the consumer, and the cycle time is reduced with a rising amplitude or a rising gradient, and/or the duration and/or the frequency of the foreign object detection is/are increased with a rising amplitude or a rising gradient.
35. The method of claim 21, wherein the characteristic energy transmission variable is an electric current or a current gradient in the transmission coil of the energy transmission device, an electric voltage or a voltage gradient applied at the transmission coil and/or a temperature or a temperature gradient of the transmission coil, and the cycle time is reduced with a rising amplitude or a rising gradient, and/or the duration and/or frequency of the foreign object detection is/are increased with a rising amplitude or a rising gradient.
36. The method of claim 21, wherein the characteristic energy transmission variable is an accepted power or a power gradient of a power supply unit of the energy transmission device, and/or a supply voltage or a supply voltage gradient of the power supply unit of the energy transmission device, and the cycle time is reduced with a rising amplitude or a rising gradient, and/or the duration and/or frequency of the foreign object detection is/are increased with a rising amplitude or a rising gradient.
37. The method of claim 21, wherein the foreign object detection is carried out at an excitation voltage of a primary-side transmission coil of the energy transmission device of less than 10V, or between 2.5V and 5V.
38. A wireless energy transmission apparatus for providing a wireless energy transmission from the transmission apparatus to a consumer, comprising: a wireless energy transmission device configured to perform the following: performing an interruption of the energy transmission from the wireless energy transmission device to the consumer in conjunction with a foreign object detection; and adapting a cycle time of the method, and/or a duration and/or frequency of the foreign object detection as a function of a characteristic energy transmission variable of the wireless energy transmission; wherein the wireless energy transmission device is configured for a power range of the wirelessly to be transmitted energy within a lower power limit of 5 W and an upper power limit of 30 W or 15 W.
39. The wireless energy transmission device of claim 38, wherein the wireless energy transmission device is configured for a power range of the wirelessly to be transmitted energy within a lower power limit of 30 W and an upper power limit of 200 W or 65 W.
40. The wireless energy transmission device of claim 38, wherein the wireless energy transmission device is configured for a power range of the wirelessly to be transmitted energy above a lower power limit of 200 W or 2000 W.
41. The wireless energy transmission device of claim 38, wherein the wireless energy transmission device is inductive.
42. The method of claim 23, wherein a rapid foreign object detection is carried out when the characteristic energy transmission variable has changed only slightly from one cycle to the next of the method, by less than 5%.
43. The method of claim 23, wherein a rapid foreign object detection is carried out when the characteristic energy transmission variable has changed only slightly from one cycle to the next of the method, by less than 1%.
44. The method of claim 23, wherein the wireless energy transmission device is inductive.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036]
[0037]
[0038]
[0039]
DETAILED DESCRIPTION
[0040]
[0041] In the same way, however, consumer 18 may also be a rechargeable battery which is firmly integrated into the handheld machine tool. As mentioned in the introduction, however, the present invention is not restricted to inductive charging systems for handheld machine tools and their rechargeable batteries or battery packs. Instead, it may be used for a wide variety of wireless energy transmission types and for energy transmission and receiving devices for which a foreign object detection is useful or required. This may also include a wireless energy transmission based on an optical, acoustic and capacitive principle or one based on air flows or the like.
[0042]
[0043] Open-loop and closed-loop control unit 26 of wireless energy transmission system 10 is provided to determine a resonant frequency f.sub.res and an associated actual quality Q.sub.act(f.sub.res). In addition, open-loop and closed-loop control unit 26 compares actual quality Q.sub.act to a setpoint quality Q.sub.tar(f.sub.res) as a function of the resonant frequency f.sub.res. Toward this end, open-loop and closed-loop control unit 26 includes a memory 30, which stores a setpoint quality range q.sub.tar having a plurality of setpoint qualities Q.sub.tar(f.sub.res) for ascertained resonant frequency f.sub.res (see also the following statements in connection with
[0044] During the wireless energy transmission, a foreign object detection is carried out at defined time intervals T.sub.cycle, such as every second, in which it is checked whether one or a plurality of foreign object(s) 32 that may have an adverse effect on the energy transmission and/or that could pose a safety risk is/are situated between energy transmission device 14 and consumer 18 or simply only on energy transmission device 14. The foreign object detection operates essentially in such a way that resonant frequency f.sub.res and associated actual quality Q.sub.actf.sub.res are determined to begin with, and actual quality Q.sub.act (f.sub.res ) is subsequently compared to setpoint quality Q.sub.tar (f.sub.res) as a function of resonant frequency f.sub.res. Finally, based on defined setpoint quality range q.sub.tar, a decision is made about the operating state of wireless energy transmission system 10 or energy transmission device 14.
[0045] The foreign object detection is carried out using an excitation voltage of primary-side transmission coil 22 of energy transmission device 14 of less than 10V, which may be between 2.5V and 5V. This allows the foreign object detection to be carried out at a negligible transmission power so that an energy transmission to the consumer is able to be avoided and a resulting faulty measurement of actual quality Q.sub.act (f.sub.res) may be prevented. In this way, consumer 18 also does not send any faulty data values to energy transmission device 14, e.g., an incorrect charge status of an accumulator to be charged, which could falsify a subsequent foreign object detection.
[0046]
[0047] A third range, which has two second subranges 38a, 38b, is formed by an error range. As a matter of principle, an error may lie in the wireless energy transmission system 10, in energy transmission device 14, in consumer 18 and also in an environment of energy transmission system 10. A first subrange 38a lies below lower limit q.sub.tar_lo of first range 34 in relation to quality Q, and a second subrange 38b lies below lower limit q.sub.tar_lo of second range 36. If actual quality Q.sub.act (f.sub.res) lies within first subrange 38a, it is assumed that at least one foreign object 32 is located on energy transmission device 14 or between energy transmission device 14 and consumer 18 in a region that has an effect on it during the energy transmission. Here, too, it may be assumed that a random fault has occurred, or that consumer 18 is positioned on wireless energy transmission device 14 in such an unfavorable position that an energy transmission is impossible or possible only with considerable restrictions. If actual quality Q.sub.act (f.sub.res) lies within second subrange 38b, then it is assumed that at least one foreign object 32 is situated on wireless energy transmission device 14 during the standby operation.
[0048] The following non-linear relationship, which may be gathered from
[0049]
[0050] In next step 46, an actual quality Q.sub.act,n+1 (f.sub.res) is initially measured for the initialized resonant frequency and then compared in fourth step 48 to initialized actual quality Q.sub.act,n (f.sub.res). Since there is no agreement between the initialized and the measured actual quantity immediately following the start of the method for the wireless energy transmission, this is followed in a fifth method step by a partial process, carried out by open-loop and closed-loop control unit 26 in the form of a frequency sweep, such that open-loop and closed-loop control unit 26 actuates a frequency unit (not shown) of primary-side electronics unit 24, the frequency unit being connected upstream from oscillating switching circuit 28. One skilled in the art is essentially familiar with the actuation of such an oscillating switching circuit for carrying out a frequency sweep. For this reason, no further details will be provided in this context.
[0051] To determine resonant frequency f res a resonance magnification at primary transmission coil 22 is detected in fifth step 50 during the frequency sweep. Using the amplitude ascertained at the location of the resonance magnification, actual quality Q.sub.act,n+1 (f.sub.res) is then able to be calculated in the known manner; the location of the resonance magnification corresponds to the ascertained frequency f.sub.res. In a seventh step 54, these two values are then compared to setpoint quality range q.sub.tar, which is stored in memory 30 of open-loop and closed-loop control unit 26 (step 52, see also
[0052] If actual quality Q.sub.act,n+1 (f.sub.res) lies between the upper and the lower limit q.sub.tar_up, q.sub.tar_lo of first range 34 according to
[0053] If actual quality Q.sub.act,n+1 (f.sub.res) lies between the upper and lower limit q.sub.tar_up, q.sub.tar_lo of second range 36 according to
[0054] If the result between actual quality Q.sub.act,n+1 (f.sub.res) and setpoint quality Q.sub.act (f.sub.res) in sixth step 52 reveals that actual quality Q.sub.act,n+1 (f.sub.res) lies outside setpoint quality range q.sub.tar, then an error and/or an existing foreign object 32 is/are assumed in step 58c according to the above statements in connection with
[0055] Starting from the three possible eighth steps 58a (operation for a wireless energy transmission, 58b (standby operation), 58c (error or foreign object is detected), a decision is made in a ninth method step 60 as to whether the adjusted cycle time T.sub.cycle has exceeded a maximum cycle time T.sub.max of one second, for example. T.sub.cycle defines a length of time between two consecutive passes through the method for the wireless energy transmission according to the present invention. On the other hand, steps 46 through 58 of the method for wireless energy transmission according to the present invention normally last only a few milliseconds and depend considerably on the processing power of primary-side open-loop and closed-loop control unit 26. As long as cycle time T.sub.cycle has not yet exceeded maximum cycle time T.sub.max in ninth step 60, it is increased to a specified value, successively or a single time, in a tenth step 62a. While cycling through steps 60 and 62a, the actual method for detecting the operating types and/or errors or foreign objects according to steps 46 through 58 has already been concluded so that the wireless energy transmission according to step 58a, the standby operation according to step 58b, or an interruption of the energy transmission or the standby operation according to step 58c is carried out as a function of the decision made in sixth step 54 until T.sub.cycle has exceeded maximum cycle time T.sub.max. A decision is then made in step 62b as to whether the method is to be repeated or terminated. In the case of a repeat, the currently stored actual quality Q.sub.act,.sub.n(f.sub.res) is set to the value of current actual quality Q.sub.act,n+1 (f.sub.res) of the past cycle in an eleventh step 64, and cycle time T.sub.cycle is set to minimum value T.sub.min. The method then begins anew with third step 46 and the measurement of a new actual quality Q.sub.act,n+1 (f.sub.res), in which the subsequent frequency sweep according to step 50 is omitted if the currently stored and new actual quality do not differ due to Q.sub.act,n+1 (f.sub.res)=Q Q.sub.act,n (f.sub.res).
[0056] If an error was determined in first step 42 during the POST or if a decision was made in eleventh step 64 not to repeat the cycle, then the method according to the present invention for the wireless energy transmission is stopped by final step 66.
[0057] Of particular importance for the method for the wireless energy transmission according to the present invention are the data Rx Data received in second partial step 56.2 of partial process 56 according to
[0058] If actual quality Q.sub.act,n+1 (f.sub.res) lies between the upper and lower limit q.sub.tar_up, q.sub.tar_lo of second range 36 according to
[0059] According to the present invention, in partial steps 56.5 and 56.6 as additional steps in comparison with
[0060] a gradient of acquired actual quality Q.sub.act,n+1 (f.sub.res); a vibration or a vibration gradient measured in the consumer; and/or an item of authenticating information regarding the right of consumer 18 to the wireless energy transmission.
[0061] Alternatively or additionally, however, electronics unit 24 of energy transmission device 14 may also include a sensor unit 68 which is connected to open-loop and closed-loop control unit 26 and provided for the continuous or quasi-continuous acquisition of the characteristic energy transmission variable. In this way, the acquisition may be undertaken both during the foreign object detection and during the wireless energy transmission, during the standby operation, or also during an interruption of the energy transmission as a result of a detected error and/or foreign object. A corresponding sensor unit 70 may additionally or alternatively also be required in consumer 18 for generating the above received data Rx Data (see
[0062] In the same way, it would be conceivable to develop the characteristic energy transmission variable as a function of an installation location of energy transmission device 14, e.g., in a stationary form in a workshop or in mobile form in a vehicle.
[0063] For instance, the installation location is able to be determined based on the measured vibration or the measured vibration gradient of energy transmission device 14. It is also possible, however, to utilize existing speed and/or GPS data of a vehicle or the like toward this end.
[0064] To optimize the foreign object detection, different parameters for controlling the foreign object detection are able to be determined from the characteristic energy transmission variable with the aid of open-loop and/or closed-loop control unit 26. In at least one partial step 56.6, at least one characteristic precision variable, e.g. a number of discrete frequency points and/or a number of frequency sweep cycles (see step 50 in
[0065] Based on the measures specified in partial step 56.6, a decision is made in final partial step 56.7 whether the foreign object detection is able to be deactivated for a defined period of time or for the remaining energy transmission, and/or whether the limit values specified in step 56.6 of resonant frequency f.sub.res and actual quality Q.sub.act,n+1 (f.sub.res) inventive for the energy transmission process were complied with. If this is the case and if the foreign object detection was cycled through without an error, then the energy is able to be transmitted in step 58a in a wireless manner from energy transmission device 14 to consumer 18. However, if it was decided in partial step 56.7 that the limit values were exceeded or that the foreign object detection may not be suspended, then an error or an existing foreign object 32 is inferred according to step 58c, so that no further energy transmission takes place until the decision about the repeat of the cycle in step 62b.
[0066] Open-loop and/or closed-loop control unit 26 of energy transmission device 14 continuously monitors the energy transmission for irregularities as a function of cycle time T.sub.cycle. If open-loop and/or closed-loop control unit 26 detects a change in time, in particular an amplitude fluctuation and/or a gradient, of the characteristic energy transmission variable, then the energy transmission is interrupted and a renewed foreign object detection is initiated according to steps 60 through 64 illustrated in
[0067] In partial step 56.7, the foreign object detection in partial step 56.7 is suspended for a defined period of time or until the end of the energy transmission as a function of an undershooting of an in particular lower limit value by a value of the characteristic energy transmission variable, this being done by increasing maximum cycle time T.sub.max correspondingly in partial step 56.6. In partial step 56.7 a decision is made as a function of an exceeding of an in particular upper limit value by a value of the characteristic energy transmission variable as to whether to carry on with the execution of the foreign object detection and/or to reduce maximum cycle time T.sub.max in partial step 56.6. In particular, the execution of the foreign object detection is suspended when a lower limit value of a transmission power is not attained, such as in a drop of the transmission power to a value of below 5 W. The foreign object detection resumes again when a specified limit value of the transmission power is exceeded.
[0068] It should finally also be pointed out that the illustrated exemplary embodiment is neither restricted to the