Controlling a fuel injection solenoid valve
10533511 · 2020-01-14
Assignee
Inventors
Cpc classification
F02M51/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/2051
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/0015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/2055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/2058
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A device and a method are provided for controlling a magnetic valve which has a coil and an armature which is displaceable by magnetic force, by means of which armature a closure element is displaceable for the purposes of injecting fuel into a combustion chamber, the method includes the steps of: energizing the coil with a voltage in accordance with a first voltage profile in order to generate a first electrical current through the coil; determining a first profile as a function of a first magnetic flux and the first current; identifying, in the first profile, a first characteristic of at least one first start of displacement at which the armature begins to displace the closure element, generating a second voltage profile and energizing the coil in accordance with the second voltage profile, such that, in a second profile, as a function of a second magnetic flux and a second current, a second characteristic of a second start of displacement is more similar to a reference characteristic than the first characteristic.
Claims
1. A method for controlling a magnetic valve, comprising: providing a coil for producing a magnetic force; providing an armature which is displaceable by the magnetic force generated by the coil; providing a closure element which is displaceable by the armature; providing a combustion chamber, the closure element being displaceable for the purposes of injecting fuel into the combustion chamber; energizing the coil with a voltage in accordance with a first voltage profile in order to generate a first electrical current through the coil; determining a first profile as a function of a first magnetic flux and the first electrical current; identifying, in the first profile, a first characteristic of at least one first start of displacement at which the armature begins to displace the closure element during an opening of the magnetic valve; generating a second voltage profile and energizing the coil in accordance with the second voltage profile, such that, in a second profile, as a function of a second magnetic flux and a second electrical current, a second characteristic of a second start of displacement during the opening or during a second opening of the magnetic valve is more similar to a reference characteristic than the first characteristic; wherein energizing the coil, determining the first profile, identifying the first characteristic in the first profile and generating the second voltage profile, are performed open loop; providing a first curve of a coordinate system; providing a second curve of the coordinate system; representing the first profile and the second profile by the first curve and the second curve respectively in a coordinate system in which the electrical current is plotted along one axis and the magnetic flux is plotted along another axis; and providing a pole piece in contact with the armature when the magnetic valve is in a fully open position such that at least one of the first characteristic or the second characteristic includes at least one of a gradient or a position on at least one of the first curve or the second curve at least at the respective start of displacement and along at least one section of an opening movement of the closure element between the respective start of displacement and a contact state in which the armature abuts against the pole piece in order to end the opening movement, wherein the reference characteristic includes at least one of a reference gradient or a reference position; wherein each of the first and second voltage profiles includes a boost voltage for opening the magnetic valve, and energizing the coil in accordance with the second voltage profile begins at a time before or after the contact state, and the second voltage profile has a lengthened, shortened or interrupted duration of a boost phase in relation to the first voltage profile.
2. The method of claim 1, further comprising identifying the respective start of displacement as a point or region at which a gradient of at least one of the first curve or the second curve changes.
3. The method of claim 1, further comprising identifying the respective contact state as a point or region at which a gradient of at least one of the first curve or the second curve changes.
4. The method of claim 1, wherein energizing the coil in accordance with the second voltage profile begins at a time before the contact state when energizing of the coil in accordance with the first voltage profile.
5. The method of claim 1, wherein energizing of the coil in accordance with the second voltage profile begins at a time after the contact state.
6. The method of claim 1, further comprising: determining the reference characteristic as a function of at least one section of at least one of the first curve or the second curve beyond the contact state; selecting the second voltage profile such that the at least one section has fewer alternating gradients.
7. The method of claim 6, further comprising: providing at least one reference data set, including a reference curve of electrical current and magnetic flux when there is a low level of bouncing of the armature on the pole piece; performing a test on the operation of the magnetic valve using the at least one reference data set for the selecting of the second voltage profile.
8. The method of claim 1, wherein the first characteristic includes at least one of the gradient and the position on the first curve during which the coil is energized in accordance with the first voltage profile between the start of displacement and the contact state in which the armature abuts against the pole piece in order to end the opening movement.
9. The method of claim 1, wherein the first characteristic includes the gradient and the position on the first curve during which the coil is energized in accordance with the first voltage profile between the start of displacement and the contact state in which the armature abuts against the pole piece in order to end the opening movement.
10. An engine control unit for controlling a magnetic valve, the magnetic valve including a coil for producing a magnetic force, an armature which is displaceable by the magnetic force produced by the coil, and a closure element which is displaceable by the armature, the closure element being displaceable for injecting fuel into a combustion chamber, the engine control unit comprising: a driver for energizing the coil with a voltage in accordance with a first voltage profile in order to generate a first electrical current through the coil to open the magnetic valve; and a determination module which determines a first profile as a function of a first magnetic flux and the first electrical current, and identifies in the first profile a first characteristic of at least one first start of displacement at which the armature begins to displace the closure element; wherein at least one of the determination module and the driver generates a second voltage profile, open loop, without using or evaluating a signal from the coil, and energizes the coil in accordance with the second voltage profile, such that in a second profile, as a function of a second magnetic flux and a second electrical current, a second characteristic of a second start of displacement is more similar to a reference characteristic than the first characteristic, wherein voltage profile and the second voltage profile includes a boost phase during which the driver provides a boost voltage to the coil for opening the magnetic valve, a hold phase during which the driver provides a voltage less than the boost voltage to the coil so that the magnetic valve remains open, and a depletion phase during which the driver provides a decreasing voltage less than the voltage of the hold phase, wherein the coil is not energized at an end of the depletion phase and the magnetic valve is closed, and wherein the boost phase of the second voltage profile has at least one of a shorter duration than a duration of the boost phase of the first voltage profile, and a boost voltage that is interrupted during the boost phase by one or more voltage levels that is less than the boost voltage.
11. The engine control unit of claim 10, wherein the engine control unit generates a first curve representing the first profile and a second curve representing the second profile in which, for each of the first curve and the second curve, the electrical current of the coil is plotted along one axis and magnetic flux is plotted along another axis.
12. The engine control unit of claim 11, wherein the magnetic valve further comprises a pole piece in contact with the armature when the magnetic valve is in a fully open position, and wherein the first characteristic includes at least one of a gradient and a position on the first curve between and including a start of displacement and a contact state in which the armature abuts against the pole piece in order to end an opening movement of the closure element, wherein the reference characteristic includes at least one of a reference gradient and a reference position.
13. The engine control unit of claim 12, wherein the second characteristic includes at least one of a gradient and a position on the second curve between and including the start of displacement and the contact state.
14. The engine control unit of claim 13, wherein the engine control unit is configured to identify the contact state as a point or region at which a gradient of at least one of the first curve and the second curve changes.
15. The engine control unit of claim 13, wherein the driver energizes the coil according to the second voltage profile beginning at a time before the contact state in which the magnetic valve was initially energized by the driver according to the first voltage profile.
16. An engine control unit for controlling a magnetic valve, the magnetic valve including a coil for producing a magnetic force, an armature which is displaceable by the magnetic force produced by the coil, and a closure element which is displaceable by the armature, the closure element being displaceable for injecting fuel into a combustion chamber, the engine control unit comprising: a driver for energizing the coil with a voltage in accordance with a first voltage profile in order to generate a first electrical current through the coil to open the magnetic valve; and a determination module which determines a first profile as a function of a first magnetic flux and the first electrical current, and identifies in the first profile a first characteristic of at least one first start of displacement at which the armature begins to displace the closure element; wherein at least one of the determination module and the driver generates a second voltage profile, open loop, without using or evaluating a signal from the coil, and energizes the coil in accordance with the second voltage profile, such that in a second profile, as a function of a second magnetic flux and a second electrical current, a second characteristic of a second start of displacement is more similar to a reference characteristic than the first characteristic, wherein the engine control unit generates a first curve representing the first profile and a second curve representing the second profile in which, for each of the first curve and the second curve, the electrical current of the coil is plotted along one axis and magnetic flux is plotted along another axis, wherein the magnetic valve further comprises a pole piece in contact with the armature when the magnetic valve is in a fully open position, and wherein the first characteristic includes at least one of a gradient and a position on the first curve between and including a start of displacement and a contact state in which the armature abuts against the pole piece in order to end an opening movement of the closure element, wherein the reference characteristic includes at least one of a reference gradient and a reference position, wherein the second characteristic includes at least one of a gradient and a position on the second curve between and including the start of displacement and the contact state, and wherein the coil is energized by the driver during a valve actuation cycle in which the coil is initially energized according to the first voltage profile and thereafter the driver modifies the energizing to be according to the second voltage profile, the modification occurring before the contact state.
17. A method for controlling a magnetic valve, comprising: providing a coil for producing a magnetic force; providing an armature which is displaceable by the magnetic force generated by the coil; providing a closure element which is displaceable by the armature; providing a combustion chamber, the closure element being displaceable for the purposes of injecting fuel into the combustion chamber; energizing the coil with a voltage in accordance with a first voltage profile in order to generate a first electrical current through the coil; determining a first profile as a function of a first magnetic flux and the first electrical current; identifying, in the first profile, a first characteristic of at least one first start of displacement at which the armature begins to displace the closure element during an opening of the magnetic valve; generating a second voltage profile and energizing the coil in accordance with the second voltage profile, such that, in a second profile, as a function of a second magnetic flux and a second electrical current, a second characteristic of a second start of displacement during the opening or during a second opening of the magnetic valve is more similar to a reference characteristic than the first characteristic; wherein energizing the coil, determining the first profile, identifying the first characteristic in the first profile and generating the second voltage profile, are performed open loop; providing a first curve of a coordinate system; providing a second curve of the coordinate system; representing the first profile and the second profile by the first curve and the second curve respectively in a coordinate system in which the electrical current is plotted along one axis and the magnetic flux is plotted along another axis; and providing a pole piece in contact with the armature when the magnetic valve is in a fully open position such that the first characteristic includes at least one of a gradient and a position on the first curve during which the coil is energized in accordance with the first voltage profile between the start of displacement and a contact state in which the armature abuts against the pole piece in order to end the opening movement, wherein the second characteristic includes at least one of the gradient and the position on the second curve during which the coil is energized in accordance with the first voltage profile between the start of displacement and the contact state.
18. The method of claim 17, wherein the second characteristic includes the gradient and the position on the second curve during which the coil is energized in accordance with the first voltage profile between the start of displacement and the contact state in which the armature abuts against the pole piece in order to end the opening movement.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be discussed with reference to the appended drawings. The invention is not restricted to the illustrated or described embodiments.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(12) The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
(13) The magnetic valve 1 illustrated in a schematic sectional illustration in
(14) In the open state illustrated in
(15) In a closed state of the magnetic valve 1 which is not illustrated in
(16)
(17) In particular, the device 2 is designed to carry out a method for controlling a magnetic valve according to an embodiment of the present invention.
(18) At the end of the opening process, the armature 9 bounces when it abuts against the pole piece 27. As a result, the armature may be elastically repelled, and the abutment and repulsion may occur repeatedly, such that the armature may perform a bouncing movement. The bouncing movement leads to uncertainties and inaccuracies in a quantity of the fuel 19 injected into the combustion chamber 23.
(19) Embodiments of the present invention are aimed at reducing the bouncing through the performance of control interventions into a voltage profile or into a voltage progression in accordance with which the coil 3 is actuated. Here, a measurement and analysis of the interlinked magnetic flux L are performed. For this purpose, the interlinked magnetic flux L may be calculated from the current flowing through the coil 3, the voltage applied to the coil 3, and the ohmic resistance of the coil 3. The measured voltage u(t) is composed of an ohmic component (i(t)*R) and an inductive component (u.sub.int(t)). The inductive voltage is in this case calculated from the derivative with respect to time of the interlinked magnetic flux, wherein L is dependent on the change in current i(t) and the air gap x(t).
(20)
(21) In the case of slow actuation, the magnetic component of the induction as a result of change in current is small.
(22)
(23) The mechanical part of the induction as a result of the armature movement then describes the strokes (idle stroke and/or working stroke) of the magnetic valve.
(24)
(25) Through rearrangement and integration, the interlinked mechanical flux may be calculated as follows:
=(u(t)i(t)R)dt
(26)
(27) In embodiments of the present invention, for a magnetic valve without idle stroke (
(28) In
(29)
(30)
(31) For the injection valve which exhibits only a very low level of bouncing (curve 65), there is an almost linear relationship between the injection time and the injection quantity, at any rate for injection times which are greater than a threshold value (approximately 0.3 ms) which is denoted by reference designation 67. For the magnetic valve which exhibits bouncing (curve 63), in a region 69 of short injection times, there is an intense deviation from a linear characteristic, that is to say from a linear relationship between the injection time and the injection quantity. In the case of conventional methods, an injection time in the region 69 is avoided for such magnetic valves. Thus, in the prior art, it would not be possible to perform or implement relatively short injection times, in particular in a range between approximately 0.3 ms and 0.4 ms, because a monotonous gradient is not realized.
(32) Embodiments of the present invention determine the magnetic flux at an early stage during an opening movement or during an opening process of the magnetic valve, and perform a control intervention at an early point in time by virtue of the voltage applied to the coil being set such that bouncing that is expected to occur is reduced.
(33) The form of the -I curve in the case of different actuation voltages (3 V . . . 18 V) is illustrated in
(34)
(35) Here, the time in microseconds is plotted in each case on the abscissae 76. The level of the voltage applied to the coil 3 is plotted on the ordinate 78 of the graph 70, the level of the current through the coil 3 is plotted on the ordinate 80 of the graph 72, and the injection rate (that is to say injection quantity per unit time) of the fuel in the case of the magnetic valve being actuated in accordance with the voltage profile of the graph 70 is plotted on the ordinate 82 of the graph 74.
(36) The voltage profile 84 in the graph 70 of
(37) In the conventional method, the needle bouncing may be identified only indistinctly, and an adaptation of the electrical actuation to the needle movement in order to reduce the bouncing may be difficult in this case.
(38) The graph 72 shows, by means of a curve 81, the current profile that arises in the coil owing to the voltage profile 84. At the start of the boost phase 85, the current 81 rises intensely, and reaches a maximum at the end of the boost phase. During the holding phase 87, the current decreases, but the valve is held open in this phase and is regulated substantially to a value of zero after the completion of the depletion phase 91. Beyond the phase 91, the magnetic valve is closed.
(39) The curve 83 of the graph 74 shows the injection rate as a function of the time. After the completion of the boost phase 85, the injection rate has risen to a certain value, which is maintained, aside from small fluctuations, during the holding phase 87. The time point denoted by the reference designation 90 represents a time point of complete injector opening.
(40) The injection rate profile 83 may in this case exhibit a high degree of correspondence or correlation with the needle movement. Despite the complete opening of the injector (armature makes contact with pole piece), the actuation voltage is maintained, and thus the accelerating magnetic force continues to be increased, which conventionally leads to increased bouncing. The bouncing processes may differ between the individual injectors, because the injectors open at different times, and thus the force profiles after the complete opening may differ. Furthermore, the damping characteristics of the injectors may differ owing to the respective geometry of the damping gap.
(41) Embodiments of the present invention permit a control intervention through modification of the voltage profiles, for example of the voltage profile 84 which is illustrated in the graph 70 of
(42) For example, the entire needle movement between the first state I and the second state II may be identified (see for example
(43) Alternatively or in combination therewith, it is also possible for a regulating intervention to be performed after the abutment of the armature against the pole piece, for example by virtue of the second state II being identified and predefined actuation/pilot control being executed in the second state II (for example, the current value in the second state with the addition of a defined current difference or with the addition of an elongation of the boost phase or interruption of the boost phase with subsequent continuation).
(44)
(45) The bouncing is identified in the PSI-I curve 92a, 92b or 92c respectively in
(46) Another solution is a so-called soft landing. Here, the armature is decelerated already before it reaches the pole piece as a result of shortening of the duration of the boost phase, and the abutment thus occurs with reduced momentum, which in turn reduces or prevents the bouncing.
(47) In
(48) In
(49) In a particular embodiment of the invention, it is proposed that an injector be used in which no or reduced eddy currents occur. In such a case, it may be possible for the -I curves to be implemented even in the case of standard actuation (for example with 65 V boost voltage).
(50) The description of the invention is merely exemplary in nature and, thus, variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.