Transmission arrangement for a vehicle
10533641 · 2020-01-14
Assignee
Inventors
- Jan DERSJÖ (ESKILSTUNA, SE)
- Per Mattsson (Hindås, SE)
- Mathias Lehikoinen (Västrås, SE)
- Mats Åkerblom (Eskilstuna, SE)
- Jörg Müller (Chemnitz, DE)
- Mirko Leesch (Gelenau, DE)
- Rico Resch (Chemnitz, DE)
Cpc classification
F16H2200/0065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/0826
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2003/445
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0095
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A transmission arrangement for a vehicle includes a first, a second, a third, and a fourth planetary gear set including a sun gear, a planet carrier and a ring gear, respectively, wherein the transmission arrangement further includes a transmission housing, an input shaft and an output shaft, wherein two of the sun gear, the planet carrier and the ring gear of the fourth planetary gear set are each operatively connected to a respective one of the input shaft, the sun gear, the planet carrier and the ring gear of the third planetary gear set.
Claims
1. A transmission arrangement for a vehicle, the transmission arrangement comprising a first, a second, a third, and a fourth planetary gear set comprising a sun gear, a planet carrier and a ring gear, respectively, wherein the transmission arrangement further comprises a transmission housing, an input shaft and an output shaft, wherein the planet carrier of the first planetary gear set and the output shaft are operatively connected to each other; the ring gear of the first planetary gear set and the planet carrier of the second planetary gear set are operatively connected to each other; the sun gear of the first planetary gear set and the sun gear of the second planetary gear set are operatively connected to each other; and the ring gear of the second planetary gear set and the planet carrier of the third planetary gear set are operatively connected to each other, wherein one of the sun gear, the planet carrier and the ring gear of the fourth planetary gear set is operatively connected to one of the input shaft, the sun gear, the planet carrier and the ring gear of the third planetary gear set, wherein another one of the sun gear, the planet carrier and the ring gear of the fourth planetary gear set is operatively connected to one of the input shaft, the sun gear, the planet carrier and the ring gear of the third planetary gear set, wherein the transmission arrangement comprises a first connecting mechanism for selectively connecting the planet carrier of the second planetary gear set to the ring gear of the third planetary gear set, and wherein the transmission arrangement comprises a second connecting mechanism for selectively connecting the sun gear of the third planetary gear set to the planet carrier of the second planetary gear set and to the ring gear of the first planetary gear set.
2. The transmission arrangement according to claim 1, wherein the transmission arrangement comprises a first locking mechanism for selectively locking the ring gear of the third planetary gear set to the transmission housing.
3. The transmission arrangement according to claim 1, wherein the transmission arrangement comprises a second locking mechanism for selectively locking the planet carrier of the second planetary gear set to the transmission housing.
4. The transmission arrangement according to claim 3, wherein the second locking mechanism is a dog clutch.
5. The transmission arrangement according to claim 1, wherein the transmission arrangement comprises a third locking mechanism for selectively locking the sun gear of the second planetary gear set and the sun gear of the first planetary gear set to the transmission housing.
6. The transmission arrangement according to claim 1, wherein a stationary gear ratio of each one of the first, second and third planetary gear sets are negative.
7. The transmission arrangement according to claim 1, wherein the sun gear of the fourth planetary gear set is operatively connected to the ring gear of the third planetary gear set; and the ring gear of the fourth planetary gear set is operatively connected to the sun gear of the third planetary gear set.
8. The transmission arrangement according to claim 1, wherein the transmission arrangement comprises a third connecting mechanism for selectively connecting the input shaft to the ring gear of the fourth planetary gear set and to the sun gear of the third planetary gear set, and a fourth connecting mechanism for selectively connecting the input shaft to the planet carrier of the fourth planetary gear set.
9. The transmission arrangement according to claim 1, wherein the planet carrier of the fourth planetary gear set is operatively connected to the input shaft; and the sun gear of the fourth planetary gear set is operatively connected to the ring gear of the third planetary gear set.
10. The transmission arrangement according to claim 1, wherein the transmission arrangement comprises a third connecting mechanism for selectively connecting the input shaft to the sun gear of the third planetary gear set and a fourth connecting mechanism for selectively connecting the ring gear of the fourth planetary gear set to the sun gear of the third planetary gear set.
11. The transmission arrangement according to claim 1, wherein the input shaft is operatively connected to the planet carrier of the fourth planetary gear set; and the ring gear of the fourth planetary gear set is operatively connected to the sun gear of the third planetary gear set.
12. The transmission arrangement according to claim 1, wherein the transmission arrangement comprises a third connecting mechanism for selectively connecting the sun gear of the fourth planetary gear set to the input shaft and to the planet carrier of the fourth planetary gear set, and a fourth connecting mechanism for selectively connecting the sun gear of the fourth planetary gear set to the ring gear of the third planetary gear set.
13. The transmission arrangement according to claim 1, wherein a stationary gear ratio for the fourth planetary gear set is negative.
14. The transmission arrangement according to claim 1, wherein the planet carrier of the fourth planetary gear set is operatively connected to the sun gear of the third planetary gear set; and the sun gear of the fourth planetary gear set is operatively connected to the planet carrier of the third planetary gear set.
15. The transmission arrangement according to claim 1, wherein the transmission arrangement comprises a third connecting mechanism for selectively connecting the input shaft to the planet carrier of the fourth planetary gear set and to the sun gear of the third planetary gear set, and a fourth connecting mechanism for selectively connecting the input shaft to the ring gear of the fourth planetary gear set.
16. The transmission arrangement according to claim 1, wherein the planet carrier of the fourth planetary gear set is operatively connected to the planet carrier of the third planetary gear set; and the sun gear of the fourth planetary gear set is operatively connected to the sun gear of the third planetary gear set.
17. The transmission arrangement according to claim 1, wherein the transmission arrangement comprises a third connecting mechanism for selectively connecting the input shaft to the sun gear of the fourth planetary gear set and to the sun gear of the third planetary gear set, and a fourth connecting mechanism for selectively connecting the input shaft to the ring gear of the fourth planetary gear set.
18. The transmission arrangement according to claim 1, wherein a stationary gear ratio for the fourth planetary gear set is positive.
19. A vehicle comprising a prime mover and a gearbox, wherein the gearbox comprises a transmission arrangement according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above, as well as additional objects, features and advantages of the present invention, will be better understood through the following illustrative and non-limiting detailed description of exemplary embodiments of the present invention, wherein:
(2)
(3)
DETAILED DESCRIPTION
(4) The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness. Like reference character refer to like elements throughout the description.
(5)
(6) The working machine is frame-steered, i.e. there is a joint arrangement 212 connecting the tractor unit 202 and the trailer unit 204 of the working machine 201. The tractor unit 202 and the trailer unit 204 are pivotally connected to each other for pivoting around a substantially vertical pivot axis 213.
(7) The working machine preferably comprises a hydraulic system having two hydraulic cylinders 214, steering cylinders, arranged on opposite sides of the working machine for turning the working machine by means of relative movement of the tractor unit 202 and the trailer unit 204. The hydraulic cylinders can, however, be replaced by any other linear actuator for steering the machine, such as an electromechanical linear actuator.
(8) Furthermore, the articulated hauler comprises a prime mover 216, here illustrated as an internal combustion engine, and a gearbox 218 having a transmission arrangement according to any one of the embodiments described below in relation to
(9) Now, with reference to
(10) The different members of the planetary gear sets 102, 104, 106, 108 of the transmission arrangement 100, i.e. the sun gear, the planet carrier and the ring gear, are in the example embodiment depicted in
(11) The planet carrier 102P of the first planetary gear set 102 is operatively connected to the output shaft 112 of the transmission arrangement 100, i.e. the planet carrier 102P is at all times directly connected to the output shaft 112 of the transmission arrangement 100. Further, the ring gear 102R of the first planetary gear set 102 is operatively connected to the planet carrier 104P of the second planetary gear set 104. The sun gear 102S of the first planetary gear set 102 is operatively connected to the sun gear 104S of the second planetary gear set 104. Furthermore, the sun gear 102S of the first planetary gear set 102 and the sun gear 104S of the second planetary gear set 104 are selectively connectable to a transmission housing 160 of the transmission arrangement 100 by means of a third locking mechanism 142. Hence, the third locking mechanism 142, when being engaged, initially reduces the rotational speed of the respective sun gears 102S, 104S, and thereafter locks the respective sun gears 102S, 104S to the transmission housing.
(12) The ring gear 104R of the second planetary gear set 104 is operatively connected to the planet carrier 106P of the third planetary gear set 106. Furthermore, the planet carrier 104P of the second planetary gear set 104 is selectively connectable to the sun gear 106S of the third planetary gear set 106 by means of a second connecting mechanism 144. The second connecting mechanism 144 can be a clutch arrangement which is either a wet clutch or a dry clutch. Furthermore, the planet carrier 104P of the second planetary gear set 104 is also selectively connectable to the ring gear 106R of the third planetary gear set 106 by means of a first connecting mechanism 146. The first connecting mechanism 146 can be a clutch arrangement which is either a wet clutch or a dry clutch. Moreover, the planet carrier 104P of the second planetary gear set 104 is selectively connectable to the transmission housing 160 by means of a second locking mechanism 140. Hence, the second locking mechanism 140, when being engaged, locks the planet carrier 104P to the transmission housing 160. The second locking mechanism 140 may, for example, be designed as a dog clutch.
(13) The sun gear 106S of the third planetary gear set 106 is operatively connected to the ring gear 108R of the fourth planetary gear set 108. The ring gear 106R of the third planetary gear set 106 is operatively connected to the sun gear 108S of the fourth planetary gear set 108. The ring gear 106R of the third planetary gear set 106 and the sun gear 108S of the fourth planetary gear set 108 are selectively connectable to the transmission housing 160 by means of a first locking mechanism 138. Hence, the first locking mechanism 138, when being engaged, initially reduces the rotational speed of the ring gear 106R and the sun gear 108S, and thereafter locks the ring gear 106R and the sun gear 108S to the transmission housing 160.
(14) Finally, the input shaft 136 is selectively connectable to the ring gear 108R of the fourth planetary gear set 108 and to the sun gear 106S of the third planetary gear set 106 by means of a third connecting mechanism 148, and selectively connectable to the planet carrier 108P of the fourth planetary gear set 108 by means of a fourth connecting mechanism 150. The third 148 and the fourth 150 connecting mechanisms can be a respective clutch arrangement which is either a wet clutch or a dry clutch.
(15) According to the example embodiment depicted in
(16) TABLE-US-00001 TABLE 1 Exemplary stationary gear ratios for the embodiment depicted in FIG. 2. First planetary Second planetary Third planetary Fourth planetary gear set (102) gear set (104) gear set (106) gear set (108) 2.825 1.625 1.700 2.650
(17) With reference to
(18) The planet carrier 108P of the fourth planetary gear set 108 is operatively connected to the input shaft 136 of the transmission arrangement 200. Moreover, the ring gear 106R of the third planetary gear set 106 is operatively connected to the sun gear 108S of the fourth planetary gear set 108. Further, the sun gear 106S of the third planetary gear set 106 is selectively connectable to the input shaft 136 by means of a third connecting mechanism 148, and selectively connectable to the ring gear 108R of the fourth planetary gear set 108 by means of a fourth connecting mechanism 150.
(19) According to the example embodiment depicted in
(20) TABLE-US-00002 TABLE 2 Exemplary stationary gear ratios for the embodiment depicted in FIG. 3. First planetary Second planetary Third planetary Fourth planetary gear set (102) gear set (104) gear set (106) gear set (108) 2.825 1.625 1.700 2.650
(21) With reference to
(22) The sun gear 106S of the third planetary gear set 106 is operatively connected to the ring gear 108R of the fourth planetary gear set 108. Also, the planet carrier 108P of the fourth planetary gear set 108 is operatively connected to the input shaft 136 of the transmission arrangement 300. Furthermore, the sun gear 108S of the fourth planetary gear set 108 is selectively connectable to the input shaft 136 and to the planet carrier 108P of the fourth planetary gear set 108 by means of a third connecting mechanism 148. Finally, the ring gear 106R of the third planetary gear set 106 is selectively connectable to the sun gear 108S of the fourth planetary gear set 108 by means of a fourth connecting mechanism 150.
(23) According to the example embodiment depicted in
(24) TABLE-US-00003 TABLE 3 Exemplary stationary gear ratios for the embodiment depicted in FIG. 4. First planetary Second planetary Third planetary Fourth planetary gear set (102) gear set (104) gear set (106) gear set (108) 2.825 1.625 1.700 2.650
(25) With reference to
(26) The sun gear 106S of the third planetary gear set 106 is operatively connected to the planet carrier 108P of the fourth planetary gear set 108. Also, the planet carrier 106P of the third planetary gear set 106 is operatively connected to the sun gear 108S of the fourth planetary gear set 108. Furthermore, the input shaft 136 is selectively connectable to the sun gear 106S of the third planetary gear set 106 and to the planet carrier 108P of the fourth planetary gear set 108 by means of a third connecting mechanism 148, and selectively connectable to the ring gear 108R of the fourth planetary gear set 108 by means of a fourth connecting mechanism 150.
(27) According to the example embodiment depicted in
(28) TABLE-US-00004 TABLE 4 Exemplary stationary gear ratios for the embodiment depicted in FIG. 5. First planetary Second planetary Third planetary Fourth planetary gear set (102) gear set (104) gear set (106) gear set (108) 2.825 1.625 1.700 2.300
(29) Finally, with reference to
(30) The sun gear 106S of the third planetary gear set 106 is operatively connected to the sun gear 108S of the fourth planetary gear set 108. Also, the planet carrier 106P of the third planetary gear set 106 is operatively connected to the planet carrier 108P of the fourth planetary gear set 108. Furthermore, the input shaft 136 is selectively connectable to the sun gear 106S of the third planetary gear set 106 and to the sun gear 108S of the fourth planetary gear set 108 by means of a third connecting mechanism 148, and selectively connectable to the ring gear 108R of the fourth planetary gear set 108 by means of a fourth connecting mechanism 150.
(31) According to the example embodiment depicted in
(32) TABLE-US-00005 TABLE 5 Exemplary stationary ratios for the embodiment depicted in FIG. 6. First planetary Second planetary Third planetary Fourth planetary gear set (102) gear set (104) gear set (106) gear set (108) 2.825 1.625 1.700 1.770
(33) Since the fourth planetary gear set 108 has a positive stationary gear ratio and the fact that the planet carrier 108P of the fourth planetary gear set 108 is operatively connected to the planet carrier 106P of the third planetary gear set 106, and that the sun gear 108S of the fourth planetary gear set 108 is operatively connected to the sun gear 106S of the third planetary gear set 106, the third 106 and fourth 108 planetary gear sets can be designed as a compound planetary gear set of Ravigneaux type.
(34) The above described example embodiments depicted in
(35) TABLE-US-00006 TABLE 6 Shift diagram, gear ratios and steps for the different gears. Brakes Clutches Gear 138 140 142 148 150 144 146 Ratio Step 1 5.91 1.38 2 4.29 1.44 3 2.99 1.37 4 2.19 1.27 5 1.72 1.27 6 1.35 1.35 7 1.00 1.27 8 0.79 1.38 9 0.57 R1 6.36 1.38 R2 4.61 1.96 R3 2.35
(36) As depicted in Table 6 above, the transmission arrangements in
(37) As can be seen from Table 6, one-step gear shifting includes only single shifts of the connecting mechanisms and the locking mechanisms, i.e. when executing one-step gear shifts, only one of the connecting mechanisms/locking mechanisms is shifted from an engaged state to a disengaged state, and only one of the connecting mechanisms/locking mechanisms is shifted from a disengaged state to an engaged state. As an example, when shifting from the first gear to the second gear, it is only the third connecting mechanism 148 that is changed from an engaged state to a disengaged state, and only the fourth connecting mechanism 150 that is changed from a disengaged state to an engaged state.
(38) Furthermore, and as is depicted in Table 6, there is only one occasion during two-step gear shifts where double shift occurs. Double shift should be understood to mean that two connecting mechanisms/locking mechanisms are changed from an engaged state to a disengaged state, and two connecting mechanisms/locking mechanisms are changed from a disengaged state to an engaged state. For two-step gear shifts, this occurs when shifting from the first gear to the third gear, or vice versa from the third gear to the first gear. When shifting from the first gear to the third gear, the first locking mechanism 138 and the third connecting mechanism 148 are changed from an engaged state to a disengaged state, and the first 146 and the fourth 150 connecting mechanisms are changed from a disengaged state to an engaged state.
(39) An advantage of the transmission arrangement is hence that the shiftability is improved since a reduced number of connecting mechanisms/locking mechanisms need activation/deactivation during gear shifting. In detail, during one-step gear shifting only single shifts occur and during two-step gear shifting only one double shift occurs, which is when shifting gears between the first and third forward gears of the transmission arrangement.
(40) Furthermore, it should also be noted from Table 6 that the second locking mechanism 140 is positioned in a disengaged state for all the forward gears and positioned in an engaged state for all of the reverse gears. Hence, the second locking mechanism 140 may be designed as a dog clutch.
(41) Moreover, with the above described example embodiments of the transmission arrangement, further alternative gears are obtainable. Table 7 below illustrates alternative gears which are possible to obtain by the connecting mechanisms and locking mechanisms depicted and described above.
(42) In Table 7, gear 2.5* is an additional gear with a gear ratio between the gear ratios of the second and third gears. Also, reverse gear R4* is an additional gear having a reduced gear ratio compared to the third reverse gear, i.e. reverse gear R4* is a faster reverse gear compared to the third reverse gear. The remaining gears marked with one or more stars in Table 7 are alternative gears for the already present gears. For example, gears 7*, 7** and 7*** all have the same gear ratio as the seventh gear and are thus alternative gears to the seventh gear. Similarly, the alternative gears R1* and R1** have the same gear ratio as the first reverse gear R1 and R2* and R2** have the same gear ratio as the second reverse gear R2.
(43) If using the above described nine forward gears depicted in Table 6 with the additional gear 2.5* depicted in Table 7, only single shifts occur for two-step gear shifts and one double shift occurs for one-step gear shifts. The double shift for the one-step gear shift occurs when shifting from the second gear to gear 2.5*, wherein the first locking mechanism 138 and the fourth connecting mechanism 150 are changed from an engaged state to a disengaged state, and the first 146 and the third 148 connecting mechanisms are changed from a disengaged state to an engaged state.
(44) TABLE-US-00007 TABLE 7 Shift diagram, gear ratios and steps for the different gears. Brakes Clutches Gear 138 140 142 148 150 144 146 Ratio Step 1 5.91 1.38 2 4.29 1.19 2.5* 3.60 1.21 3 2.99 1.37 4 2.19 1.27 5 1.72 1.27 6 1.35 1.35 7 1.00 1.00 7* 1.00 1.00 7** 1.00 1.00 7*** 1.00 1.27 8 0.79 1.38 9 0.57 R1 6.36 1.00 R1* 6.36 1.00 R1** 6.36 1.38 R2 4.61 1.00 R2* 4.61 1.00 R2** 4.61 1.96 R3 2.35 2.30 R4* 1.02
(45) Hence, with the transmission arrangements depicted and described in relation to
(46) It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims. For example, although the present invention has mainly been described in relation to an articulated hauler, the invention should be understood to be equally applicable for any type of vehicle.