Vehicle seat suspension mechanism
10532673 ยท 2020-01-14
Assignee
Inventors
Cpc classification
B60N2/505
PERFORMING OPERATIONS; TRANSPORTING
B60N2/522
PERFORMING OPERATIONS; TRANSPORTING
B60N2/544
PERFORMING OPERATIONS; TRANSPORTING
B63B2029/043
PERFORMING OPERATIONS; TRANSPORTING
B60N2/502
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60N2/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
There is described a vehicle seat suspension mechanism, comprising a vehicle mount, a seat support linked to the vehicle mount by a suspension arrangement which allows the seat support to fall with respect to the vehicle mount under load and a shock strut arranged to resist the seat support falling with respect to the vehicle mount during a compression stroke. A control link is arranged to be driven about a control link pivot by the fall of the seat support. The control link is pivotally coupled to a first end of the shock strut to guide the first end with respect to a second end of the shock strut in a manner which causes a motion ratio of the suspension mechanism to increase during progression of the compression stroke. The ride will feel softer for smaller impacts and better damped later for larger impacts. The mechanism is arranged underneath a seat of a vehicle to provide additional comfort for the rider.
Claims
1. A vehicle seat suspension mechanism, comprising: a vehicle mount; a seat support; a suspension arrangement linking the seat support to the vehicle mount, wherein the suspension arrangement is in the form of a parallelogram linkage arrangement that allows the seat support to fall with respect to the vehicle mount under load, the suspension arrangement comprising a first link connecting the seat support to the vehicle mount by pivots at each end thereof and a second link connecting the seat support to the vehicle mount by pivots at each end thereof; a shock strut arranged to resist falling of the seat support relative to the vehicle mount during a compression stroke; and a control link arranged to be driven about a control link pivot by fall of the seat support relative to the vehicle mount, the control link being pivotally coupled by a shock strut pivot to a first end of the shock strut to guide the first end with respect to a second end of the shock strut in a manner which causes a motion ratio of the suspension mechanism to increase during progression of the compression stroke.
2. A vehicle seat suspension mechanism as claimed in claim 1, wherein the control link and shock strut are part of a rising ratio link assembly which is positioned within or at least partially within the suspension arrangement linking the seat support to the vehicle mount.
3. A vehicle seat suspension mechanism as claimed in claim 2, wherein the suspension arrangement is configured to guide the seat support in a vertical direction with respect to the vehicle mount while controlling or maintaining an angle of the seat support.
4. A vehicle seat suspension mechanism as claimed in claim 1, wherein the seat support is configured for positioning underneath a seat for a rider and the vehicle mount is configured for mounting to an upper surface of a vehicle to link the seat to the vehicle.
5. A vehicle seat suspension mechanism as claimed in claim 1, wherein the first end of the shock strut is guided with respect to the second end of the shock strut in a manner which causes the motion ratio of the seat suspension mechanism to increase by more than 30%, during a final half of the compression stroke.
6. A vehicle seat suspension mechanism as claimed in claim 1, wherein the motion ratio is less than 0.6 for a first half of the compression stroke.
7. A vehicle seat suspension mechanism as claimed in claim 1, wherein the first end of the shock strut is guided by the control link along a path which lessens a rate of compression in the shock strut with respect to fall of the seat support relative to the vehicle mount during an initial stage of the compression stroke and enhances a rate of compression in the shock strut with respect to fall of the seat support relative to the vehicle mount during a final stage of the compression stroke.
8. A vehicle seat suspension mechanism as claimed in claim 1, wherein the first end of the shock strut is guided by the control link along a path which lessens a rate of increase of spring force exerted by the shock strut with respect to fall of the seat support relative to the vehicle mount during an initial stage of the compression stroke and enhances a rate of increase of spring force exerted by the shock strut with respect to fall of the seat support relative to the vehicle mount during a final stage of the compression stroke.
9. A vehicle seat suspension mechanism as claimed in claim 1, wherein the shock strut has a longitudinal axis extending in an inclined manner between the vehicle mount and the seat support such that the first end of the shock strut is vertically displaced with respect to the second end of the shock strut and arranged so that fall of the seat support relative to the vehicle mount compresses the shock strut.
10. A vehicle seat suspension mechanism as claimed in claim 1, wherein the suspension arrangement comprises two parallelogram linkages arranged on either side of the shock strut.
11. A vehicle seat suspension mechanism as claimed in claim 1, wherein drive for the control link is provided by rotation of a link connecting the seat support to the vehicle mount, the drive causing angular movement in the control link about the control link pivot in an opposite direction to the link.
12. A vehicle seat suspension mechanism as claimed in claim 1, wherein the first and second links of the suspension arrangement are arranged one above the other and the first link remains substantially parallel (5) to the second link during the compression stroke.
13. A vehicle seat suspension mechanism as claimed in claim 12, wherein a drive link is provided which is pivotally coupled to the first link to receive drive therefrom and pivotally coupled to the control link by a drive link pivot to drive the control link about the control link pivot.
14. A vehicle seat suspension mechanism as claimed in claim 1, wherein the shock strut comprises an air spring shock absorber or a mechanical spring in combination with a fluid shock absorber.
15. A vehicle seat suspension mechanism as claimed in claim 1, wherein the control link and shock strut are part of a rising ratio link assembly which comprises at least a further control link and at least two drive links, wherein a first control link and a first drive link are arranged on one side of the shock strut and wherein a second control link and a second drive link are arranged on an opposite side of the shock strut, each control link being arranged to be driven simultaneously about its control link pivot by the first and second drive links respectively, the control links being coupled together by an axle which also provides a pivot connection with the first end of the shock strut to guide the first end of the shock strut during the compression stroke.
16. A vehicle seat including a vehicle seat suspension mechanism as claimed in claim 1.
17. A vehicle comprising a vehicle seat suspension mechanism as claimed in claim 1, wherein the vehicle mount is mounted to a surface of the vehicle and the seat support supports a seat for a rider.
18. A vehicle seat as claimed in claim 16, wherein the control link and shock strut are part of a rising ratio link assembly which is positioned within or at least partially within the suspension arrangement linking the seat support to the vehicle mount.
19. A vehicle seat as claimed in claim 16, wherein the control link and shock strut are part of a rising ratio link assembly which comprises at least a further control link and at least two drive links, wherein a first control link and a first drive link are arranged on one side of the shock strut and wherein a second control link and a second drive link are arranged on an opposite side of the shock strut, each control link being arranged to be driven simultaneously about its control link pivot by the first and second drive links respectively, the control links being coupled together by an axle which also provides a pivot connection with the first end of the shock strut to guide the first end of the shock strut during the compression stroke.
20. A vehicle as claimed in claim 17, wherein the control link and shock strut are part of a rising ratio link assembly which comprises at least a further control link and at least two drive links, wherein a first control link and a first drive link are arranged on one side of the shock strut and wherein a second control link and a second drive link are arranged on an opposite side of the shock strut, each control link being arranged to be driven simultaneously about its control link pivot by the first and second drive links respectively, the control links being coupled together by an axle which also provides a pivot connection with the first end of the shock strut to guide the first end of the shock strut during the compression stroke.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Preferred embodiments of the present invention will now be described by way of example only and with reference to the accompany drawings, in which:
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DETAILED DESCRIPTION OF EMBODIMENTS
(50) For ease of understanding, it should be noted that parts in the different embodiments that have the same function are given the same reference numerals, even if they look different. For example, the drive link is numbered 8 in each embodiment even though it takes a different shape in some of the embodiments. The only difference in the numbering is that the vehicle seat suspension mechanism is given a different alphabetical suffix in the different embodiments, e.g. the first embodiment is numbered 1A, the second embodiment 1B, the third embodiment 1C etc.
(51) A first embodiment of a vehicle seat suspension mechanism 1A according to a first embodiment of the invention is illustrated in
(52) The suspension mechanism 1A comprises a suspension linkage 2 for a seat and a shock strut 3 arranged for compression during movement of the suspension linkage 2.
(53) The suspension linkage 2 comprises a vehicle mount 4 for attachment to a pedestal on a vehicle such as a speedboat, and a seat support 5 (not shown in
(54) In this embodiment, the vehicle mount 4 includes two holes 4a and 4b and an attachment flange 4c having two holes 4d and 4e, by which the vehicle mount can be attached to a pedestal on the vehicle. A cushion (not shown), for example of polyurethane foam, may be adhered to the top of the seat support 5, with a cover over the top (also not shown).
(55) The suspension linkage 2 further comprises a first link 6, a second link 7, two drive links 8 and two control links 9. One drive link 8 and one control link 9 is located on one side of the shock strut 3, and the other drive link 8 and control link 9 on the opposite side of the shock strut 3. (Other embodiments may include only one drive link 8 and one control link 9).
(56) The first and second links 6, 7 each connect the seat support 5 to the vehicle mount 4 by pivots at each end thereof, forming a parallelogram linkage suspension arrangement. Each of these links may be a bonded or fused assembly, made for example from a high performance alloy such as 6082 T6 aluminium bonded together using a single part, metal loaded epoxy resin. An advantage of a single part adhesive is that alignment and jigging can be carried out without the time pressure encountered with other methods of fixing. Once everything is set up, the jigged assembly can then be baked to cure the epoxy. Other benefits include being able to selectively hard anodise areas such as bushing seats to provide a hard bearing surface where required, without the associated cost penalty of needing to anodise the whole assembly. Or, they may be formed by moulding, machining from solid, forging, casting etc., as a single component, fabricated (welded), powder metallurgy pressed or folded out of sheet metal. For non-marine applications sheet metal may be desirable as being an effective but inexpensive solution for high volume production. Hot forged aluminium is also a possibility.
(57) The control link 9 and shock strut 3 may be considered as part of a rising ratio link assembly 14 which is positioned partially within the parallelogram suspension arrangement linking the seat support 5 to the vehicle mount 4. The term rising ratio link assembly is used because, as described later below, the control link 9 guides the end of the shock strut 3 so as to increase the motion ratio through a stroke of the suspension mechanism 1A.
(58) The axle portions (described below) extending from the links 6, 7 can be tubular extruded profiles. By specifically being tubular, the axles can be pushed in from the outside of the mechanism during assembly to facilitate assembly.
(59) Each first link 6 is connected to the seat support 5 at pivot 6a and to the vehicle mount at pivot 6b. Each pivot 6a comprises an axle portion 6a.sub.1 extending outwardly from a side of the first link 6, and a hole 6a.sub.2 in the seat support into which the axle portion is rotationally fitted.
(60) Each pivot 6b comprises an axle portion 6b.sub.1 extending outwardly from a side of the first link 6, and a corresponding hole 6b.sub.2 in each side of the vehicle mount 4 into which the axle portion is rotationally fitted. The first link can rotate about these axles relative to the vehicle mount 4, and the main load of the seat is taken by these axles.
(61) In addition, in this embodiment, there is a hole 6b.sub.4 in the middle of each axle portion 6b.sub.1 and a shaft 6b.sub.3 extends across the vehicle mount 4, through holes 6b.sub.4/6b.sub.2 on one side and holes 6b.sub.4/6b.sub.2 on the other side. Pivotally mounted on this shaft between the holes 6b.sub.4/6b.sub.2 on one side and holes 6b.sub.4/6b.sub.2 on the other side is, in this embodiment, a second end 3b of the shock strut 3. The shock strut 3 has an eyelet 3b at its second end 3b through which the shaft is rotationally inserted. In this way, the load of the shock strut 3 is initially taken by the shaft 6b.sub.3, and is then transferred to the axle portions 6b.sub.1.
(62) Each second link 7 is connected to the seat support 5 at pivot 7a and to the vehicle mount at pivot 7b. Each pivot 7a comprises an axle portion 7a.sub.1 extending outwardly from a side of the second link 7, and a hole 7a.sub.2 in the seat support into which the axle portion is rotationally fitted. Each pivot 7b comprises an axle portion 7b.sub.1 extending outwardly from a side of the second link 7, and a corresponding hole 7b.sub.2 in the side of the vehicle mount 4 into which the axle portion 7b.sub.1 is rotationally fitted.
(63) The described axle portions are preferably standard extruded profiles.
(64) Each drive link 8 is an elongate component having two holes 8a.sub.1 and 8b.sub.1, as can be seen in
(65) Each control link 9 is a triangular shaped part having three attachment points for forming pivots: hole 9a.sub.1 for forming shock strut pivot 9a, axle portion 9b.sub.1 for forming drive link pivot 9b and hole 9c.sub.1 for forming control link pivot 9c, as can be seen in
(66) Whilst both control links 9 are of the same shape with three attachment points for forming pivots, and perform the same function, it can be seen from
(67) Each control link 9 is pivotally connected to a first end 3a of the shock strut 3 at shock strut pivot 9a. Each shock strut pivot 9a comprises the hole 9a.sub.1 in the control link, an eyelet 3a in the shock strut 3 at its first end 3a and an axle 10. The axle 10 extends through the hole 9a.sub.1 in each of the control links, and the eyelet 3a (which is positioned between the holes 9a.sub.1) so that the control link 9 can rotate about this axle 10.
(68) Each control link 9 is pivotally connected to a corresponding drive link 8 at drive link pivot 9b. Each drive link pivot 9b comprises the axle portion 9b.sub.1 on the control link onto which the drive link is rotationally mounted via hole 8b.sub.1 in the drive link. Thus, the drive link 8 can drive the control link 9 in rotational motion via drive link pivot 9b.
(69) There is also a hole in the middle of the axle portion 9b.sub.1 with an internal screw thread, allowing a bolt to be attached once the drive link is mounted so as to prevent the drive link from falling off. In a non-marine environment a circlip could be used instead of a bolt, and the hole in the axle portion 9b.sub.1 could be omitted. However stainless steel circlips can suffer from stress corrosion cracking in a marine environment.
(70) Each control link 9 is pivotally connected to the second link 7 and seat support 5 at control link pivot 9c. Each control link pivot 9c comprises a hole 9c.sub.1 in the control link, a hole 7a.sub.2 in the seat mount and an axle portion 7a, extending outwardly from a side of the second link 7 which is rotationally fitted into holes 9c.sub.1 and 7a.sub.2. Thus in this embodiment the control link pivot 9c and the pivot 7a, at which the second link 7 is pivotally connected to the seat support 5, are the same pivot so the control link 9, second link 7 and seat mount 5 can pivot with respect to each other.
(71) Regarding the shock strut 3, this is pivotally attached at a second end to vehicle mount 4 at pivot 6b as discussed above and at its other, first, end to control link 9 at shock strut pivot 9a adjacent the seat support 5 (shown in
(72) A side view of a second embodiment of the invention is shown in
(73) A third embodiment of the invention is illustrated in
(74) The operation of the vehicle seat suspension mechanism of embodiments one to four will now be described with reference to
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(77) The subsequent Figures show it in gradually compressed positions, with
(78) When a person sits on a seat attached to the seat support 5, the force will cause the shock strut 3 to compress by approximately 25%. This is called seat sag and is shown by the compression of the shock strut 3 from the position shown in
(79) During this motion the seat moves downwards in an arcuate fashion, maintained in a parallel relationship to the vehicle mount 4 and guided by the first and second links 6, 7 that form a parallelogram linkage. In this embodiment the seat may be arranged to fall backwards, opposite to the direction of travel (which is to the left of the page), which may have benefits e.g. in terms of allowing the occupant to maintain a view of the horizon. In other situations it may be preferred for the seat to fall forwards, moving the occupant towards the vehicle controls. Crucially, however, the motion is also guided by the control link 9. As discussed above, the drive link 8 is pivotally coupled to the first link 6 and thus is driven by the motion of the first link 6 during the compression stroke. The drive link 8 in turn drives the rotational motion of the control link 9 about the control link pivot 9c. This motion of the control link 9 guides the motion of the first end 3a of the shock strut 3 through the compression stroke, thereby influencing the motion ratio of the suspension mechanism. The motion ratio is defined as:
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(81) As can be seen, during a compression stroke, the control link 9 guides the first end 3a of the shock strut 3 along a path initially extending away from the second end 3b of the shock strut 3 opposite to the first end 3a, this path following an arc about the control link pivot 9c. In this way the control link 9 guides the movement of the first end 3a of the shock strut 3 relative to the second end 3b, so as to control the amount of shock deflection at a given seat height. Whilst the shock strut deflection is always guided so as to increase through the stroke, the rate of change of shock deflection is different to that of a conventional suspension mechanism where the ends of the shock strut 3 are fixed relative to the movements of the mechanism, as will be explained further below.
(82) In prior art mechanisms that have no control link, the compression of the shock strut, and thus the motion ratio, results entirely from the force to which the seat is subjected: i.e. as a greater force is applied, the seat moves further around its arcuate path and the shock strut compresses as a direct result. The radial fall of the seat and the fixed positions of the ends of the shock strut within the mechanism usually means that the motion ratio decreases steadily or remains constant, for example, in the case of a vertically orientated shock strut at the back of the seat assembly.
(83) In contrast, in the invention the first end 3a of the shock strut 3 is always guided so as to reduce the rate of change of shock compression with respect to seat deflection initially and to gradually increase this later on in the stroke compared to its prior art counterpart, in other words increasing the motion ratio during the course of the stroke. In this way the motion ratio is increased in a controlled way producing a different ride characteristic compared to the prior art.
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(85) As can be seen from
(86) By way of further explanation, when a vehicle on which the suspension mechanism is mounted is subject to an impact (e.g. when a boat hits a wave or a land vehicle hits uneven terrain), the seat will be subject to a force, forcing the seat downwards in an arcuate fashion and compressing the shock strut. However, instead of the shock strut being compressed as a direct result of the seat displacement as in the prior art, in the invention the control link guides the first end 3a of the shock strut 3 so as to reduce, at the beginning of the stroke, the amount by which the shock would normally compress for a given change in seat deflection. In other words, the motion ratio is reduced. This essentially conserves some of the total amount of compression available which can then be used later in the stroke. As the compression stroke progresses, the control link guides the first end 3a of the shock strut so as to gradually increase the amount by which it compresses for a given change in seat deflection, i.e. to gradually increase the motion ratio. This increase becomes much sharper towards the end of the stroke, essentially utilising the compression that was conserved from the start of the stroke. A key benefit which arises from this is the improved comfort and safety resulting from the graduation of the deceleration forces that the seat delivers to the rider.
(87) Different embodiments of the control link 9 can have different dimensions.
(88) Different control link geometries provide different motion ratios during the compression stroke of the shock strut. A graph showing motion ratio v. seat deflection for each of the different control link geometries, when utilised in the mechanism of
(89) Control link geometry A provides a very progressive set up. At the start of the stroke the motion ratio is 0.2, rising to 1.0 at the end (bottom) of the stroke. The first of the stroke is reasonably linear, with the final ramping up significantly.
(90) Control link geometry B has a high initial value for motion ratio, meaning that the mechanical advantage between the seat movement and the shock compression is lower than with other control link geometries. This allows air spring shock absorbers to be used without the gas pressure required being excessively high. As air sprung shock struts already have a progressive spring rate, the level of motion ratio progression at the end of the stroke is kept low.
(91) Control link geometry C is a less progressive geometry providing a less progressive motion ratio. At the start of the stroke the motion ratio is 0.33, doubling to approximately 0.66 at the end of the stroke. This mechanism is most suited to less extreme conditions where large impacts are infrequent.
(92) Control link geometry D is a standard set up with less stroke left in reserve for the big impacts, meaning there is more shock stroke to use in the rest of the range. Reduction in shock compression for any given seat deflection takes the available travel for normal deflections from 145 mm to 170 mm, i.e. an increase of 15% or more, allowing further downwards travel than with the other illustrated control links.
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(94) However, embodiments are envisaged where the link arms 6, 7 are different lengths or the pivots are not equally spaced, resulting in a motion which tilts the occupant forward or backwards. For example,
(95) The suspension mechanism of each of the first, second and third embodiments are low profile or compact mechanisms that may be mounted on top of a structure e.g. a pedestal, or a centre console. This enables the space underneath the mechanism e.g. within the pedestal or console to be used for storage. This type of mechanism is referred to herein as an inverted low profile mechanism, since the control link is in an inverted position to that of the free-standing embodiments described below. The seat utilised with the first, second and third embodiments may be either a sit-on seat (where the rider's feet contact the deck, essentially a standing seat) or a sit-in seat (where the rider sits in a chair and the stabilising effect of the feet is not required).
(96) A fifth embodiment 1E of the vehicle seat suspension mechanism is illustrated in
(97) More specifically, each control link 9 is pivotally connected to a second end 3b of the shock strut 3 at shock strut pivot 9a, via eyelet 3b in the shock strut 3. Each control link 9 is pivotally connected to a corresponding drive link 8 at drive link pivot 9b. Each control link is furthermore pivotally connected to the first link 6 and vehicle mount 4 at control link pivot 9c (as opposed to being pivotally connected to the second link 7 and seat support 5 at control link pivot 9c as in the first to fourth embodiments). The first end 3a of the shock strut 3 is pivotally connected to the second link 7 and seat support 5 at pivot 7a.
(98) The drive link 8 of the fifth embodiment is pivotally coupled at one end to the second link 7 at pivot 8a (as opposed to the first link 6 in the first to fourth embodiments), and at the other end of the control link 9 at control link pivot 9b as discussed above.
(99) As can be seen, the vehicle mount 4 and seat support 5 are vertically larger structures than in the first to fourth embodiments, and due to this different shape and the positioning of the various pivots, various components are differently shaped in this embodiment including the drive link 8 that is longer and has a kinked portion 8 to enable it to fit around control link pivot 9c as the shock strut is compressed.
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(101) The subsequent figures show it in gradually compressed positions, with
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(103) A sixth embodiment 1F of the vehicle seat suspension mechanism is illustrated in
(104) As with the fifth embodiment, in the sixth embodiment the control link 9 is arranged to guide the motion of the second end 3b of the shock strut 3 (i.e. the end adjacent the vehicle mount 4, comprising eyelet 3b) as opposed to the first end of the shock strut adjacent the seat support 5.
(105) More specifically, as with the fifth embodiment each control link 9 is pivotally connected to a second end 3b of the shock strut 3 at shock strut pivot 9a, via eyelet 3b in the shock strut 3. Each control link 9 is pivotally connected to a corresponding drive link 8 at drive link pivot 9b. Each control link is furthermore pivotally connected to the first link 6 and vehicle mount 4 at control link pivot 9c (as opposed to being pivotally connected to the second link 7 and seat support 5 at control link pivot 9c as in the first to fourth embodiments).
(106) As with the fifth embodiment, the drive link 8 of the sixth embodiment is pivotally coupled at one end to the second link 7 at pivot 8a (as opposed to the first link 6 in the first to fourth embodiments), and at the other end of the control link 9 at control link pivot 9b as discussed above.
(107) A difference between the fifth embodiment and the sixth embodiment is that in the fifth embodiment the first end 3a of the shock strut 3 (at eyelet 3a) is pivotally connected to the second link 7 and seat support 5 at pivot 7a. Whereas, in the sixth embodiment the first end of the shock strut 3 (at eyelet 3a) is pivotally connected to the second link 7 at pivot 7c located on the second link 7, away from the pivot 7a between the second link 7 and the seat support 5.
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(110) In some embodiments, it may be desirable to provide components where the geometry can be customised to an extent for expected conditions, riding style/comfort and/or rider weight. For example, the drive link may be of adjustable length and/or the control link may be provided with a range of pivot positions and/or multiple connection positions for the components to attach to. Alternatively, the seat suspension mechanism could be supplied with a set of different drive links and/or control links that can be assembled to provide a geometry according to the rider's preference.
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(113) The seat suspension mechanism of the present invention, as described above, provides a rising motion ratio. By changing the rate at which the shock compresses during the stroke, this also has an effect on the timing of the seat force and the damping provided by the shock strut 3. This is because the seat force will be dependent on when the shock deflection occurs and by how much, and the damping will be dependent on the velocity of the piston within the shock strut 3 and the ease with which fluid can move from one side of a restriction to the other.
(114) In a conventional parallelogram seat suspension mechanism, the shock strut usually extends in a direction which is generally tangential to the arcuate fall (e.g. it may extend across the first and second parallel links when viewed from the side). The shock strut is fixed at each end to the seat support and vehicle mount respectively, so as to be compressed during the falling movement. The motion ratio resulting from such an arrangement starts at a relatively high value and gradually declines to a lower value during the compression stroke; it has a falling motion ratio. Such a mechanism is used for comparison in
(115) The seat force, as well as being dependent on the motion ratio, will also vary depending on the type of shock strut. For a coilover shock absorber, the coil provides a linear spring force response to the shock compression. Modifications are required in order to generate a rising motion ratio, which can then adjust the spring force applied to the seat to provide greater seat force during the later stages of the compression stroke. A gas spring has the advantage that the spring rate will increase with shock compression since the chamber containing the gas becomes smaller; however, the rise in spring force comes with reduced movement of the shock piston, leading to a loss of damping at these higher levels of spring force. The result is that the occupant can be subjected to large shock forces or even might be ejected from his/her seat if a big impact is received by the vehicle.
(116) Curve 3 of
(117) Damping is provided by a fluid in the shock strut 3, typically oil, moving from one chamber to another through a restriction. The restriction may be in the form of an orifice in a piston, shims around a piston, or other passage that the fluid is forced to flow through in order to create drag and dissipate some of the kinetic energy of the impact as heat. The faster the fluid is moving past the restriction, the more viscous drag it creates and the more damping it provides, this varying with a complex function of the fluid velocity in both compression and rebound damping (the damping forces shown in
(118) As a generalisation for suspension systems, the seat velocity during impacts can be assumed to be sinusoidal, e.g., as indicated by curve 5 in
(119) To provide an indication of the damping response, curves 6 and 7 of
(120) With a conventional suspension seat having a falling motion ratio, the peak of the curve for the damping response is pulled from a central position towards the left-hand side of the graph in
(121) The effect of this is that the rising motion ratio system will provide less damping over the smaller, higher frequency impacts than the falling motion ratio system, and so the suspension response felt by the rider will be more dependent on the spring force exerted by the shock strut than the damping. Too much damping for the smaller, higher frequency impacts, will both make the suspension system feel overly firm and uncomfortable and offer less protection from the cumulative effect of low amplitude full body vibration. By contrast, a seat suspension system having a rising motion ratio can provide a softer ride over such impacts, making the ride feel more plush and improving the comfort and vibration protection for the rider, allowing the rider to endure the smaller, higher frequency impacts for longer periods of time.
(122) By shifting the peak of the damping response towards the right-hand side of the graph, the seat suspension system provides more damping later on in the stroke, which becomes a significant factor to the comfort of the rider when he/she is subjected to larger impacts. As can be seen from
(123) The shock strut in the seat suspension mechanism is a finite size, and by using a rising motion ratio, where the motion ratio starts at a low value and finishes at a high value, it is possible to save some of the shock deflection until the end of the compression stroke. It is this that allows the mechanism to accommodate the smaller impacts comfortably while saving some of the shock deflection for the bigger impacts. A further advantage of having a low motion ratio initially in the stroke, is that there will be higher mechanical gearing between the seat movement and the shock displacement during that stage of the movement. When the loads on the shock strut are small, the friction coefficients of the seal(s) and piston shaft can cause sticktion, particularly with gas springs when they are under high pressure, which can make the suspension system less smooth and responsive. With the higher gearing during this initial stage of the compression stroke, it can help to overcome this problem.
(124) The progression of the motion ratio, the amount of seat force and the amount of damping can all be tailored to suit the occupant, e.g., a lighter or heavier occupant, and to suit the occupant's environment and riding style, e.g., to accommodate the smaller, higher frequency impacts like chop on an expanse of flat water, or the larger, lower frequency impacts like large waves on a sea crossing. For example, the motion ratio can be made more progressive by adjusting the dimensions of the control link and/or the drive link and its attachment to the first link in order to provide more gearing and/or adjust where the progression comes in. The seat force will be dependent on the resulting motion ratio, the size of the spring and its inclination to the vertical, all of which can be adjusted too. The damping will be dependent on the motion ratio and the relative size of the restriction(s) provided for the damping fluid to flow through, which may also be adjustable and be different for the compression and expansion strokes. Further, the amount of seat travel, which will have an effect on how smooth the ride feels, can be adjusted through altering the length of the first and second links.
(125) It is possible to tune the motion ratio through adjusting the relative positions of the pivots.
(126) TABLE-US-00001 TABLE 1 Length/ Angle Effect A to B The longer this dimension, the more that pivot 8a connecting the drive link 8 to the first link 6 will travel, increasing the movement of D and thus the rotation of D and E about F D to F The longer the dimension D to F, the less the movement of B is translated into rotation of D and E about F E to F The longer the dimension E to F, the greater the ability to have either very low motion ratios at the start of the compression stroke or very high ratios at the end. This is also dependent of the dimension A to B. A to C To maintain a parallelogram action, these dimensions need to and be the same. However, in some instances, it may be preferred F to G to tilt the mechanism slightly forwards or backwards, in which case these dimensions might be different. The longer the dimension A to C (and F to G), the greater the seat travel and the smoother the ride will feel (in general, riders are more sensitive to angular acceleration than linear acceleration). B to D If the length of the drive link 8 is increased (dimension B to D), the start for the stroke is pushed closer to the 9 o'clock position in the figure, which means that D has more vertical motion than horizontal, accelerating the angular motion of the at earlier stages of the stroke (and thus reducing the length E to C early on). Angle The closer to 6 o'clock that EF starts in the arrangement shown DF to in the figure, the quicker the ramp comes in during the EF progression of the motion ratio; conversely, starting with EF closer to DF means that during the initial phase of the stroke, as the seat falls, E also falls, minimising the decrease in dimension EC and thus the damping.
(127) By way of example, if at the start of the compression stroke, the bottom end 3b (i.e. the second end) of the shock strut 3 in
(128) Thus, the seat suspension system can be fine-tuned according to the occupant's preference and expected conditions. It can deliver an expensive-feeling, idealised, progressive, air spring ride using conventional shock absorbers, for example, off-the-shelf coilover shock absorbers; it further enables the provision of a smaller, higher spring load mechanism with improved damping/spring force balancing over the whole stroke of the shock.
(129) The use of coilover shock absorbers provides additional advantages in terms of reliability. If a seal failure occurs in an air spring, the failure can be catastrophic and final, since with no air spring, there is no suspension. On the other hand, coilover shock absorbers typically fail in a more benign way, with the damping degrading over time rather than coil springs failing catastrophically. While this is still not optimal, it is better than no suspension at all if immediate servicing is not an option. A coilover shock absorber will also maintain its spring rate over time during use. In small, compact air springs, the heat remains in the shock absorber, increasing the gas pressure and thus raising the spring rate. Duty cycles of a marine suspension seat can be exceedingly large and this can result in the ride becoming much stiffer during a long journey. In addition, mechanical, coilover springs are much cheaper than corresponding gas springs, because of their simplicity. Moreover, the parts of gas springs, because of the nature of the materials, may be more prone to corrosion, particularly in marine environments.
(130) While many of the examples above are referenced with respect to water-based vehicles and marine environments, the seat suspension mechanism can also be used on land-based vehicles, particularly off-road vehicles. It can be used in rally vehicles, trucks, lorries, tractors, military vehicles, snowmobiles, etc., indeed anywhere where it is able to reduce the shock transmitted to the rider. Accordingly, the seat suspension mechanism described above should be seen as being applicable to all types of vehicle.
(131) In the above described embodiments of the invention, the mechanism is preferably configured for an occupant weight of 100 kg that is subject to accelerations typically of 10 g, and thus a force of up to 10 kN. For a seat weighing 5 kg, the static load will be 50N and results in very small, essentially negligible, levels of shock compression.
(132) Preferably, in marine applications, all of the pivots described herein are based around polymer bushes to provide galvanic isolation between components and thus avoid corrosion. All of the axle pivots are preferably sleeved with appropriate polymeric bushes.
(133)
(134) In the seventh embodiment, a scissor linkage 15, 16 of a type known in the art is used instead of a parallelogram linkage as the suspension arrangement that links the seat support 5 to the vehicle mount 4 and guides the angle and position of the seat support 5 with respect to the vehicle mount 4. Thus, the seat support 5 falls vertically with substantially no forwards/rearwards movement, unlike the first to sixth embodiments. A self-contained rising ratio link assembly 14, which is completely independent of the scissor mechanism 15, 16 is positioned within the scissor linkage suspension arrangement and delivers the rising motion ratio shock absorbing function. As will be described further below, the rising ratio link assembly 14 is driven by the fall of the seat support 5 relative to the vehicle mount 4. Such a scissor linkage is particularly useful for seats in vehicles such as trucks or buses, where the rider will be subject to a less bumpy ride than for example in marine environments such as a speedboat.
(135) Considering the seventh embodiment in detail, the vehicle seat suspension mechanism 1G comprises a vehicle mount 4 having a tray-like form for attachment to a vehicle and a seat support 5 also having a tray-like form to which a seat can be mounted via seat brackets 19 (a seat 20 is shown in
(136) A scissor linkage having left-hand scissor 15 and right-hand scissor 16 is connected between the vehicle mount 4 and seat support 5 to link the seat support 5 to the vehicle mount 4 and guide the angle and position of the seat support 5 with respect to the vehicle mount 4. It will be appreciated that the terms left hand and right hand in relation to the scissors are used merely for convenience in describing the particular arrangement illustrated. In other embodiments, the two scissors 15, 16 may be oriented differently, e.g. turned 90 with one at the front and one at the back of the mechanism.
(137) Left-hand scissor 15 comprises scissor arms 15a, 15b and links 15c, 15d; right-hand scissor 16 comprises scissor arms 16a, 16b and links 16c, 16d. Arms 15a and 16a are pivotally attached to vehicle mount 4 at pivots 15a.sub.1 and 16a.sub.1 respectively. At the opposite end, they are pivotally attached to links 15c and 16c respectively at pivots 15c.sub.1 and 16c.sub.1, the links 15c and 16c being pivotally attached to the seat support 5 at pivots 15c.sub.2 and 16c.sub.2. Arms 15b and 16b are pivotally attached to the seat support 5 at pivots 15b.sub.1 and 16b.sub.1 respectively. At the opposite end, they are pivotally attached to links 15d and 16d respectively at pivots 15d.sub.1 and 16d.sub.1, the links 15d and 16d being pivotally attached to the vehicle mount 4 at pivots 15d.sub.2 and 16d.sub.2. The purpose of the links 15c, 15d, 16c, 16d is to allow sideways displacement of the scissor arms such that the scissors 15, 16 can compress and extend.
(138) The rising ratio link assembly 14 can be seen more clearly in
(139) The shock strut 3 illustrated in this embodiment is a coilover shock absorber as used e.g. in the second and third embodiments and discussed previously above. An additional cylinder 3 is included which is an optional additional part of the coilover shock absorber for adjusting the damping and for the avoidance of cavitation in the damping fluid, as discussed above in relation to earlier embodiments. As an alternative to a coilover shock absorber, an air sprung shock absorber may instead be used as discussed above in relation to earlier embodiments.
(140) The vehicle-side mounting bracket 18 is attached to the vehicle mount 4, and the seat-side mounting bracket 17 is attached to the seat support 5. At its lower end (second end 3b), the shock strut 3 is pivotally attached to the bracket 18 at pivot 18a as can be seen for example in
(141) The control link 9 used in this embodiment of the invention is a similar, generally triangular shaped part to that of the first to sixth embodiments. It has three attachment points for forming pivots: shock strut pivot 9a, drive link pivot 9b and control link pivot 9c. Each shock strut pivot 9a comprises a hole 9a.sub.1 in the control link, an eyelet 3a in the shock strut 3 at its upper end 3a and an axle 10. The axle 10 extends through the hole 9a.sub.1 in one of the control links 9, the eyelet 3a in the shock strut 3 and through the hole 9a.sub.1 in the other control link, so that the control links 9 and shock strut 3 can pivot about the axle 10.
(142) Each control link 9 is pivotally connected to a corresponding drive link 8 at drive link pivot 9b. Each drive link 8 is an elongate component having a curved portion in the middle which enables the mechanism to neatly compress down (as can be seen in
(143) At control link pivot 9c, the control link is pivotally connected to the seat-side mounting bracket 17 and can rotate with respect thereto. This is similar to the control link 9 being pivotally connected to the seat mount 5 in e.g. the second and third embodiments of the invention.
(144) The component parts of the suspension mechanism 1G are made from metal, e.g. steel, aluminium or other suitable metal. They may be made from sheet metal, or e.g. by stamping or machining. However, other materials may also be used, for example as discussed later in relation to the eighth embodiment. The operation of the vehicle seat suspension mechanism of the seventh embodiment will now be described with reference to
(145)
(146) When a vehicle on which the mechanism is mounted is subjected to vertical force, e.g. from waves or bumps in the road, the seat will move down relative to the vehicle and the shock strut 3 will compress to a greater or lesser extent. During this motion the seat support 5 moves downwards, maintained in parallel (or substantially parallel, e.g. 15) relationship to the vehicle mount 4 and guided by the scissor mechanism 15, 16.
(147) The compression of the shock strut 3 during this motion is guided by the control link 9, which is driven by the drive link 8. As discussed above, the drive link 8 is pivotally coupled at one end to the vehicle side mounting bracket 18 and at the other end to the control link 9 at drive link pivot 9b, the control link being pivotally coupled to the seat side mounting bracket 17 at control link pivot 9c. In this way, as the seat support 5 falls with respect to the vehicle mount 4 during a compression stroke, the vertical distance between the seat-side mounting bracket 17 and vehicle-side mounting bracket 18 decreases, thereby decreasing the distance between the pivot point 18b connecting the bracket 18 with the drive link 8, and the pivot point 9c connecting the bracket 17 with the control link 9. This relative motion thus drives the drive link 8 to drive the rotational motion of the control link 9 about the control link pivot 9c. The rotational motion of the control link 9 guides the motion of the first end 3a of the shock strut 3 via shock strut pivot 9a through the compression stroke, thereby influencing the motion ratio (as hereinbefore previously described) of the suspension mechanism.
(148) As can be seen from
(149) Just as in the first to sixth embodiments, whilst the shock strut deflection is always guided so as to increase through the stroke, the rate of change of shock deflection is different to that of a conventional suspension mechanism where the ends of the shock strut 3 are fixed relative to the movements of the mechanism. This is because the path of movement of the first end of the shock strut 3a lessens compression in the shock strut with respect to seat fall during an initial stage of the compression stroke, whilst enhancing a rate of compression during a final stage, when compared with conventional mechanisms.
(150) This was discussed previously in detail in relation to the first to sixth embodiments, and the same comments still apply. I.e., in the invention the motion ratio is initially reduced as compared to prior art mechanisms, and then gradually increases through the stroke, whereas in the prior art the motion ratio normally gradually decreases through the stroke or remains constant. The invention thereby provides an improved ride characteristic as compared to the prior art.
(151) Motion ratio v. seat deflection during a compression stroke for the mechanism of the seventh embodiment is shown in the graph of
(152) If desired, it would also be possible to provide a more progressive motion ratio characteristic (e.g. the characteristics seen in relation to the first to sixth embodiments) with a scissor linkage by altering the control link/drive link geometry in accordance with the discussion above. Similarly, a less progressive motion ratio geometry (e.g. the characteristic seen in the seventh embodiment) could be provided with the parallelogram linkages of the first to sixth embodiments by adjusting the geometry.
(153) It can be seen from the graph of
(154) It will be appreciated that the rising ratio link assembly 14 as described above in relation to the seventh (and below in relation to the eighth) embodiments may be applied in any vehicle seat suspension mechanism having substantially parallel motion between a seat support and a vehicle mount.
(155) The motion ratio response of the seventh embodiment offers improved protection from low amplitude vibration, while offering better protection from big hits as well. It may be particularly suited to off-road/pick-up truck vehicle seat applications where extra suspension for unpaved roads or off-road is beneficial, together with internal marine usage (e.g. crew transfer vessels).
(156) An eighth embodiment of the invention is illustrated in
(157) As can be seen from
(158) Whilst in the eighth embodiment much of the geometry is similar to the seventh embodiment (e.g. distances between pivot points), the bearings at the pivot points are necessarily wider thus the mechanism is laterally stiffer. This enables the axles at the pivots to remain better aligned, maintaining the desired mechanism response.
(159) It will be appreciated that various features and advantages described in relation to the first to sixth embodiments are equally applicable to the seventh and eighth embodiments.