Apparatus for measuring actuation force of a parking brake
10533910 ยท 2020-01-14
Assignee
Inventors
Cpc classification
G01L5/22
PHYSICS
G05G25/00
PHYSICS
B60T17/221
PERFORMING OPERATIONS; TRANSPORTING
International classification
G01L5/00
PHYSICS
G05G25/00
PHYSICS
B60T17/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Apparatus for measuring an amount of force required to apply a mechanical parking brake of a motor vehicle. The apparatus includes a body adapted for mounting to a parking brake lever of the type which is manually pivotable about an axis to apply a parking brake. First and second force sensors are disposed on the body at different distances from a pivot axis of the lever when the body is mounted to the lever. The force sensors measure force applied to a lower surface of the lever to cause the lever to pivot when the lever is pulled upward to apply the parking brake. An angle sensor is disposed on the body and measures an actuation angle through which the lever pivots about the pivot axis during application of the parking brake. An electronic unit reads respective first and second forces applied to the force sensors during pivoting of the lever, calculating therefrom an effective actuation force applied at a reference point on the lever, and associates the effective actuation force with the actuation angle.
Claims
1. Apparatus comprising: a body adapted for mounting to a lever manually pivotable by a person about an axis to apply a parking brake of a motor vehicle; first and second force sensors disposed on the body respective at respective first and second distances from a pivot axis of the lever when the body is mounted to the lever, the force sensors operative to measure force applied to a lower surface of the lever to cause the lever to pivot; an angle sensor disposed on the body and operative to measure an actuation angle through which the lever pivots about the pivot axis during application of the parking brake; and an electronic unit operative to read respective first and second forces applied to the force sensors during pivoting of the lever, calculating therefrom an effective actuation force applied at a reference point on the lever, and associating the effective actuation force with the actuation angle.
2. The apparatus of claim 1, further comprising a pad supported on the body such that, when the body is mounted to the lever, the pad is disposed on an underside of the lever and is coupled in a force-transferring manner to the force sensors, the pad providing a surface on which the first and second force components are exerted to actuate the lever.
3. The apparatus of claim 1, wherein the angle sensor is further operative to measure a tilt angle about a longitudinal axis of the lever.
4. Apparatus comprising: a body having means for mounting to a lever pivotable about an axis to actuate a vehicle parking brake; first and second force sensors disposed on the body respective first and second distances from a pivot axis of the lever when the body is mounted to the lever; and an electronic unit operative to read respective first and second forces applied to the force sensors during actuation of the lever and calculate therefrom an effective actuation force applied at a reference point on the lever.
5. The apparatus of claim 4, further comprising a pad supported on the body and that, when the body is mounted to the lever, is disposed on an underside of the lever and is coupled in a force-transferring manner to the force sensors, the pad providing a surface on which the first and second force components are exerted to actuate the lever.
6. The apparatus of claim 4, further comprising an angle sensor operative to measure an actuation angle through which the lever moves about the pivot axis.
7. The apparatus of claim 6, wherein the angle sensor is further operative to measure a tilt angle about a longitudinal axis of the lever.
8. Apparatus comprising: a body attachable to a vehicle parking brake lever pivotable about an axis; first and second force sensors disposed on the body at respective first and second distances from the axis when attached to the lever; an angle sensor operative to measure an actuation angle through which the lever moves about the pivot axis and an electronic unit operative to read first and second force components applied to the respective force sensors to rotate/pivot the lever, calculate therefrom an effective actuation force applied at a reference point on the lever, and associate the effective actuation force with the actuation angle.
9. The apparatus of claim 8, further comprising a pad supported on the body and that, when the body is mounted to the lever, is disposed on an underside of the lever and is coupled in a force-transferring manner to the force sensors, the pad providing a surface on which the first and second force components are exerted to actuate the lever.
10. The apparatus of claim 8, wherein the angle sensor is further operative to measure a tilt angle about a longitudinal axis of the lever.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
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(4)
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(6)
DETAILED DESCRIPTION
(7) As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
(8) In the different figures, parts that are equivalent regarding the function thereof are always provided with the same reference characters, so that as a rule the same are also only described once.
(9)
(10) The device 1 is used for determining a single, combined, or resultant effective actuation force F applied at a designated reference point 3, wherein the effective force F is that force required to be applied by a person (not shown) to actuate the brake lever 2 from a lowered position (corresponding to an OFF condition of the parking brake) to a raised position (corresponding to an ON or SET condition on the parking brake). As is commonly known in the prior art, the brake lever 2 is of the type that is supported for pivoting movement about a lever pivot axis 4 when operating the parking brake by pulling upward on a handle 5 of the brake lever 2. The handle 5 can mean the section or portion of the brake lever 2 which the person operating the brake usually grips the brake lever 2 with their hand in order to pull upwardly so as to pivot the lever about the axis 4 to apply the parking brake.
(11) The device 1 comprises a body 6 that, as seen in
(12) In the depicted exemplary embodiment of the device 1, the body 6 is operatively attached or mounted on the underside of the brake lever handle 5 and thus covers at least on the underside thereof. The device 1 can thereby be securely and stably held on the handle 5 of the brake lever 2.
(13) For further fastening to the handle 5, the device 1 comprises front and rear mounting brackets 8 that overlap the top side of the handle 5 when the device 1 is mounted on the brake lever 2. The brackets can be reversibly joined to the body 6 by means of suitable connecting means, for example bolts 9. In this way, simple fixing of the device 1 to the brake lever handle 5 is enabled, which can also be adapted to differently shaped or sized handles 5 of different brake levers 2 (for example with different diameters of the handle 5 etc.) with little effort. In the disclosed embodiment, mounting brackets 8 and bolts 9 combine with the concave shape of body 6 where it contacts handle 5 to provide means for mounting the body to the handle.
(14) As can also be seen from
(15) The exemplary embodiment of the device 1 shown further comprises a pad 14 supported on the body 6 and providing an operating surface 15 and that is coupled to the force sensors 10, 11 in a force-transferring manner. Because the body 6 is disposed on the underside of the handle 5 after the attachment thereof to the brake lever 2, the pad 14 is suitably disposed on the underside of the handle 5 after mounting. When a person is operating the parking brake by pulling upward on the operating surface 15 with their fingers, the actuation force components F1, F2 measured by the respective force sensors 10, 11 are exerted on the pad 14. For an ergonomic transfer of force between a hand (not shown) and the pad 14, the operating surface 15 may advantageously comprise an undulating shape to define finger grooves for positioning suitable fingers of the hand operating the brake lever 2. This is not absolutely necessary, however.
(16) Regardless of the undulating shape of the operating surface 15, the two force sensors 10, 11 are embodied and disposed to detect only the force components F1 and F2 acting essentially orthogonally to the operating surface 15, as is shown in
(17) In the exemplary embodiment of the device 1 shown, the force sensors 10, 11 are mounted on an intermediate plate 16 (see
(18) As can also be seen in
(19) As can be seen in
(20) A well-known ratchet and pawl arrangement 19 can also be partially seen in
(21) The brake lever 2 can be pivoted from a static position in the direction of increasing actuation angle into a next static position at any time by re-application of a suitably large actuation force to the handle 5. Pivoting the brake lever 2 back downward (counter-clockwise, as viewed in
(22) For positive and accurate positioning of the device 1 on the brake lever 2, the device 1 may further comprise an end stop 24. In the exemplary embodiment of the device 1 shown, said end stop is mounted on the body 6 and is adjustable relative thereto in the height thereof, i.e. perpendicular to the longitudinal axis 7. In this way, the end stop 24 can be adjusted so that when mounted on the handle 5 it can come into contact with the point of the end face of the brake lever 2 extending the furthest forward from the handle 5 unhindered by the release button 23, so that the body 6 of the device 1 and hence also the force sensors 10, 11 are always and repeatably disposed in a precisely defined position relative to the handle 5.
(23) In the example shown, the reference point 3 (also referred to as the force application reference point) selected for measurement of the single or resultant actuation force F is specified as lying at a distance 25 of approximately 40 mm along the longitudinal axis or the axis of symmetry 7 of the release button 23 from the point of the end face of the brake lever 2 at which the end stop 24 contacts the handle 5 after assembly of the device 1. This is not absolutely necessary, however and it may also be specified at other points.
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(26) Because of the accurate arrangement/positioning of the device 1 on the handle 5 of the brake lever 2 using the end stop 24 already described, even on brake levers of different designs, an accurate and positive position of the locations 27, 28 and 29 relative to each other and relative to the handle 5 of the brake lever 2 is always guaranteed.
(27) The effective actuation force F acting at the reference point 3 can be determined by the use of suitable vector geometry and torque balancing from the actuation force components F1 and F2 acting orthogonally to the operating surface 15 and measured by the force sensors 10, 11 and the sole geometry information or locations 27, 28, 29 and 30, i.e. the locations of the first force sensor 10, the second force sensor 11, the reference point 3 and the lever pivot axis 4.
(28) In a particularly advantageous manner, the geometry information, i.e. the locations 27, 28, 29 and 30, can be readily determined or read out from a CAD model of the arrangement of the brake lever 2 and the device 1.
(29) From the torque balance applicable at each actuation angle
M=0
we get
F1*R1F2*R2+F*R=0
and further
F(F1*R1F2*R2)/R
(30) wherein R1 corresponds to the length of the effective torque arm relative to the operating force component F1 measured by the force sensor 10 and acting orthogonally to the operating surface 15 (right angle between F1 and R1), R2 corresponds to the length of the effective torque arm relative to the operating force component F2 acting orthogonally to the operating surface 15 and measured by the force sensor 11 (right angle between F2 and R2) and R corresponds to the length of the effective torque arm relative to the effective actuation force F to be determined at the reference point 3 (right angle between F and R). The effective torque arm R is the shortest connection between the pivot axis 4 and the reference point 3. The respective lengths of the effective torque arms R1, R2 and R are all measured from the lever pivot axis 4.
(31) It will be understood that further forces can be calculated from the previously determined effective actuation force F using the known vector geometry, thus for example the (maximum) total actuation force F acting on the underside of the pad 14 or on the operating surface 15:
F=F/cos()
(32) wherein corresponds to the angle enclosed by the direction of force action of the effective actuation force F with the direction of force action of the operating force component F1 or F2 acting orthogonally to the operating surface 15. Of course, forces in other directions of force action can also optionally be calculated, determining which is based on a calculation using the known locations 27, 28, 29 and 30.
(33) Likewise, all further geometric intermediate variables required for the previous calculation, for example the distance between the two force sensors 10, 11, the lengths of the effective torque arms R1, R2 and R, the angle of inclination etc., can be determined from the known locations 27, 28, 29 and 30 using the vector geometry.
(34)
(35) As can be seen from
(36) It can be seen from
(37)
(38) While carrying out the method shown, i.e. during the actuation (pivoting upward) of the brake lever 2 by the person, a plurality of actuation angles measured over time are acquired and stored by the electronic unit 26. Likewise, the effective operating forces F determined at said operating pivot angles are acquired and stored by the electronic unit 26. Following the overshoot by the brake lever 2 beyond the static pivot angle 2, the brake lever 2 is released for the static period t, so that the brake lever 2 moves back into the second latched static position and adopts the static pivot angle 2 there. It can be seen in
(39) As a result of the static period t, which can preferably last approximately 1 second (s) to 5 s, or more preferably approximately 2 s to 3 s, and in the case of the exemplary embodiment shown of the measurement method approximately 2 s, the electronic unit 26 detects a constant, invariant actuation angle , which corresponds to the static pivot angle 2 here. From the previously stored effective force values F at the operating pivot angles , the control unit 26 now determines the effective force value F2 associated with the previous first time of reaching the static pivot angle 2, as is made clear in
(40) It should be noted at this point that when carrying out the previously described method for holding the vehicle at certain vehicle inclinations, the actuation angle overshoot 33 and the actuation force overshoot 34 should be less than a defined value, because the result of determining the effective actuation force F could otherwise be erroneous because of hysteresis effects of the parking brake. If for example the actuation force overshoot 34 is too large, when holding the vehicle at an angle the effective actuation force F as determined above is set as too low if the effective actuation force F (for example F2) determined in the respective latched static position (for example at 2) of the brake lever 2 is used. On the other hand, the effective actuation force determined for the latched static position would be set too high if the maximum determined effective actuation force Fmax relating to the corresponding static position during the actuation force overshoot 34 were to be used.
(41) By using the device according to the invention described herein for determining the effective actuation force and the method described herein for determining the effective actuation force, in particular the following causes of error can be avoided in a particularly advantageous manner:
(42) falsification of the measurement result by an actuation force that is not applied perpendicularly to the handle 5 of the brake lever 2 by the person operating the brake lever 2.
(43) falsification of the measurement result as a result of distribution of the actuation force over the width of the hand of the operating person, which in particular can turn out to be different for different persons. For example, the operating force input can be carried out more by means of the front of the fingers or the rear of the fingers, which results in different effective lever or torque arms and consequently in different measured effective operating forces.
(44) falsification of the measurement result because of a force overshoot to reach a latched static position of the brake lever if the maximum determined actuation force (Fmax) is used during this, which results in an actuation force that is set too large for the static position.
(45) falsification of the measurement result because of a measuring device or the force sensor not being disposed perpendicular to the handle of the brake lever, because thereby additional lateral actuation force components arise that are not used for the effective operation of the brake lever. The actuation force F is consequently measured as too large.
(46) falsification of the measurement result as a result of the arrangement of the measuring device and hence the force sensor too far forward or rearward on the handle of the brake lever, which also results in different effective lever or torque arms and hence in different measured actuation forces F.
(47) The method according to the invention and the device according to the invention described above are not limited to the embodiment disclosed herein, but in each case also include further embodiments that act in the same way.
(48) In a preferred embodiment, the device according to the invention is used to determine a single effective actuation force at a reference point when a person is operating a manually operated mechanical parking brake of a vehicle, in particular a motor vehicle, by means of a brake lever.
(49) While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.