Method and apparatus of supplying a bag
10532841 ยท 2020-01-14
Assignee
Inventors
- Akihiro Yamagata (Iwakuni, JP)
- Shinobu Nishiguchi (Iwakuni, JP)
- Yasuyuki Honda (Iwakuni, JP)
- Kazuo Fukunaga (Iwakuni, JP)
- Manabu Morino (Iwakuni, JP)
Cpc classification
B65B51/10
PERFORMING OPERATIONS; TRANSPORTING
B65G47/244
PERFORMING OPERATIONS; TRANSPORTING
B65G2203/0225
PERFORMING OPERATIONS; TRANSPORTING
B65B31/024
PERFORMING OPERATIONS; TRANSPORTING
B65B43/42
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B43/42
PERFORMING OPERATIONS; TRANSPORTING
B65B51/10
PERFORMING OPERATIONS; TRANSPORTING
B65B31/02
PERFORMING OPERATIONS; TRANSPORTING
B65G47/28
PERFORMING OPERATIONS; TRANSPORTING
B65G47/244
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method and an apparatus of supplying a bag are provided in which position information on a bag width in a direction parallel to a conveyance path at a part in a neighborhood of a bag opening of a conveyed bag and position information on a center of the bag width are obtained, an intermittent conveyance distance of a conveyance unit is adjusted based on the position information on the center of the bag width so that the center of the bag width of the bag stopping at a takeoff position is placed on a reference plane, and an interval of the pair of holding members positioned at the takeoff position is adjusted based on the position information on the bag width.
Claims
1. A method of supplying a bag, comprising the steps of: placing a bag on a conveyance unit, the bag being filled with a solid material and having an unsealed bag opening; conveying the bag in a substantial width direction of the bag along a predetermined conveyance path while keeping the bag in a substantially horizontal posture; and causing a pair of holding members to hold both side edges of a part in a neighborhood of the bag opening of the bag at a takeoff position set on the conveyance path, and subsequently causing the pair of holding members to transfer the bag to a delivery position along a predetermined transfer pathway, wherein: one vertical plane perpendicular to the conveyance path is set as a reference plane, an interval of the pair of holding members holding the both side edges of the bag which has been conveyed to the takeoff position is adjusted to correspond to a bag width which is in a direction parallel to the conveyance path and which is detected at a part in a neighborhood of the bag opening of the bag, and both a center of the bag width of the bag which has been conveyed to the takeoff position and a center of the pair of holding members holding the both side edges of the bag are situated on the reference plane.
2. The method of supplying a bag as defined in claim 1, wherein: the conveyance unit intermittently conveys the bag and halts the bag at the takeoff position, position information on the bag width and position information on a center of the bag width are detected in course of conveyance carried out by the conveyance unit, the interval of the pair of holding members holding the both side edges of the bag halting at the takeoff position is adjusted according to the detected position information, an intermittent conveyance distance of the conveyance unit is adjusted, and thereby the center of the bag width of the bag halting at the takeoff position is situated on the reference plane.
3. The method of supplying a bag as defined in claim 1, wherein: an inclination angle of the bag with respect to the conveyance path is detected in course of conveyance carried out by the conveyance unit, the interval of the holding members holding the both side edges of the bag conveyed to the takeoff position is adjusted to correspond to a bag width in a direction parallel to the width direction of the bag calculated based on the inclination angle and the bag width, an alignment direction of the pair of holding members with respect to the conveyance path is adjusted based on the inclination angle, and thereby the alignment direction of the pair of holding members holding the both side edges of the bag conveyed to the takeoff position is parallel to the width direction of the bag, and the alignment direction of the pair of holding members is returned to an original condition on the transfer pathway.
4. The method of supplying a hag as defined in claim 1, wherein the pair of holding members swings around an axis perpendicular to the reference plane within a range of approximately 90 degrees, and while the bag is transferred from the takeoff position to the delivery position, posture of the bag is changed from a substantially horizontal posture to a substantially vertical posture.
5. The method of supplying a bag as defined in claim 1, wherein: the conveyance unit continuously conveys the bag at a constant speed, the pair of holding members is able to be transferred in the direction parallel to the conveyance path, and before the bag reaches the takeoff position, the pair of holding members follows the bag and the interval of the pair of holding members is gradually narrowed while the holding members are positioned on an upstream side and on a downstream side of the bag respectively, in course of conveyance carried out by the conveyance unit, position information on the bag width and position information on a center of the bag width are detected, a movement speed of the pair of holding members following the bag is adjusted according to the detected position information, the interval of the pair of holding members holding the both side edges of the bag which has been conveyed to the takeoff position is adjusted, and when the bag is conveyed to the takeoff position and the center of the bag width reaches the reference plane, the center of the pair of holding members simultaneously reaches the reference plane.
6. The method of supplying a bag as defined in claim 5, wherein, when the bag is conveyed to the takeoff position and the center of the bag width reaches the reference plane, the movement of the pair of holding members in the direction parallel to the conveyance path is halted.
7. The method of supplying a bag as defined in claim 5, wherein the pair of holding members is transferred at a same speed as the bag until the bag is conveyed to the takeoff position and the center of the bag width reaches a position which is set to be distanced from the reference plane on a downstream side by a predetermined distance.
8. The method of supplying a bag as defined in claim 1, wherein, while the bag is transferred on the transfer pathway or after the bag reaches the delivery position, the interval of the pair of holding members is enlarged to strain the bag opening of the bag.
9. The method of supplying a bag as defined in claim 8, wherein the interval of the pair of holding members is enlarged according to a nominal width of the bag.
10. The method of supplying a bag as defined in claim 8, wherein, when the interval of the pair of holding members is enlarged, a degree of tension of the bag is detected, and the interval of the pair of holding members is adjusted according to the detected degree of tension.
11. An apparatus of supplying a bag, comprising: a conveyance unit on which a bag being filled with a solid material and having an unsealed bag opening is placed and which intermittently conveys the bag in a substantial width direction of the bag along a predetermined conveyance path while keeping the bag in a substantially horizontal posture; and a pair of holding members which holds both side edges of a part in a neighborhood of the bag opening of the bag at a takeoff position set on the conveyance path and is transferred to a delivery position along a predetermined transfer pathway, wherein: one vertical plane perpendicular to the conveyance path is set as a reference plane, the conveyance unit includes a first servo motor serving as a driving source, the apparatus of supplying a bag further comprises a bag transfer unit, a detection unit and a control device and the bag transfer unit includes the pair of holding members, the bag transfer unit further includes: a second servo motor adjusting an interval of the pair of holding members; and a reciprocating transfer mechanism which transfers the pair of holding members back and forth between the takeoff position and the delivery position, a center of the pair of holding members is situated on the reference plane at the takeoff position, the detection unit is provided on an upstream side of the conveyance path with respect to the takeoff position and detects position information on a bag width in a direction parallel to the conveyance path at a part in a neighborhood of the bag opening of the bag conveyed by the conveyance unit and position information on a center of the bag width, and the control device controls the first servo motor according to the position information on the center of the bag width detected by the detection unit so as to adjust an intermittent conveyance distance of the conveyance unit in such a manner that the center of the bag width of the bag which halts at the takeoff position is situated on the reference plane, and controls the second servo motor according to the bag width detected by the detection unit so as to adjust the interval of the pair of holding members at the takeoff position depending on the bag width.
12. The apparatus of supplying a bag as defined in claim 11, wherein: in the bag transfer unit, the pair of holding members is supported while the pair of holding members is able to swing around an axis which is perpendicular to holding surfaces of the pair of holding members and which passes through the center of the pair of holding members, the bag transfer unit includes a fourth servo motor causing the pair of holding members to swing back and forth around the axis, the detection unit detects an inclination angle of the bag conveyed by the conveyance unit, with respect to the conveyance path, the control device controls the second servo motor so as to adjust the interval of the pair of holding members to correspond to a bag width in a direction parallel to the width direction of the bag calculated based on the inclination angle and the bag width, and controls the fourth servo motor according to the inclination angle in such a manner that a direction of alignment of the pair of holding members is parallel to the width direction of the bag at the takeoff position, and the direction of alignment of the pair of holding members is returned to an original condition on the transfer pathway.
13. The apparatus of supplying a bag as defined in claim 11, wherein, while the pair of holding members is transferred in the transfer pathway or after the pair of holding members reaches the delivery position, the control device operates the second servo motor so as to enlarge the interval of the pair of holding members according to a nominal width of the bag and strain the bag opening of the bag.
14. The apparatus of supplying a bag as defined in claim 11, further comprising a torque detection unit which detects torque applied to the second servo motor, wherein, while the pair of holding members transfers the bag from the takeoff position to the delivery position or after the pair of holding members reaches the delivery position, the control device operates the second servo motor so as to enlarge the interval of the pair of holding members and strain the bag opening of the bag, and when the torque detected by the torque detection unit reaches a predetermined value, the control device halts the second servo motor.
15. The apparatus of supplying a bag as defined in claim 11, wherein: the bag transfer unit includes swinging arms which swing around an axis perpendicular to the reference plane within a range of approximately 90 degrees, the pair of holding members and the second servo motor are installed with the swinging arms, and while the pair of holding members is transferred from the takeoff position to the delivery position, posture of the bag is changed from a substantially horizontal posture to a substantially vertical posture.
16. The apparatus of supplying a bag as defined in claim 11, further comprising a bag guide unit which guides the bag held by the pair of holding members moving along the transfer pathway, wherein the bag guide unit is positioned below the transfer pathway and along the transfer pathway, and includes a plurality of contact members which contact the bag which is being transferred.
17. An apparatus of supplying a bag, comprising: a conveyance unit on which a bag being filled with a solid material and having an unsealed bag opening is placed, and which continuously conveys the bag at a constant speed in a width direction of the bag along a predetermined conveyance path while keeping the bag in a substantially horizontal posture; and a pair of holding members which holds both side edges of a part in a neighborhood of the bag opening of the bag at a takeoff position set on the conveyance path and is transferred to a delivery position along a predetermined transfer pathway, wherein: one vertical plane perpendicular to the conveyance path is set as a reference plane, the conveyance unit includes a first servo motor serving as a driving source, the apparatus of supplying a bag further comprises a bag transfer unit, a detection unit and a control device and the bag transfer unit includes the pair of holding members, the bag transfer unit further includes: two second servo motors which are able to independently transfer the holding members in a direction parallel to the conveyance path; and a reciprocating transfer mechanism which transfers the pair of holding members back and forth between the takeoff position and the delivery position, the detection unit is provided on an upstream side of the conveyance path with respect to the takeoff position and detects position information on a bag width in the direction parallel to the conveyance path at a part in a neighborhood of the bag opening of the bag conveyed by the conveyance unit and position information on a center of the bag width, and the control device controls the two second servo motors according to the position information on the bag width and the position information on the center of the bag width detected by the detection unit in such a manner that, before the bag is conveyed to and reaches the takeoff position, the pair of holding members follows the bag and the interval of the pair of holding members is gradually narrowed while the holding members are positioned on an upstream side and on a downstream side of the bag respectively, and when the bag is conveyed to the takeoff position and the center of the bag width reaches the reference plane, the center of the pair of holding members is situated on the reference plane and the interval of the pair of holding members corresponds to the bag width.
18. The apparatus of supplying a bag as defined in claim 17, wherein, when the bag is conveyed to the takeoff position and the center of the bag width reaches the reference plane, the control device causes the pair of holding members to halt in the direction parallel to the conveyance path.
19. The apparatus of supplying a bag as defined in claim 17, wherein, after the bag reaches the takeoff position and until the center of the bag width reaches a position which is set to be distanced from the reference plane on a downstream side by a predetermined distance, the control device causes the pair of holding members to be transferred at a same speed as the bag.
20. An apparatus of supplying a bag, comprising: a conveyance unit on which a bag being filled with a solid material and having an unsealed bag opening is placed, and which continuously conveys the bag at a constant speed in a width direction of the bag along a predetermined conveyance path while keeping the bag in a substantially horizontal posture; and a pair of holding members which holds both side edges of a part in a neighborhood of the bag opening of the bag at a takeoff position set on the conveyance path and is transferred to a delivery position along a predetermined transfer pathway, wherein: one vertical plane perpendicular to the conveyance path is set as a reference plane, the conveyance unit includes a first servo motor serving as a driving source, the apparatus of supplying a bag further comprises a bag transfer unit, a following transfer mechanism, a detection unit and a control device, the bag transfer unit includes the pair of holding members, and the following transfer mechanism transfers the bag transfer unit back and forth in a direction parallel to the conveyance path, the bag transfer unit further includes: a second servo motor adjusting an interval of the pair of holding members; and a reciprocating transfer mechanism which transfers the pair of holding members back and forth between the takeoff position and the delivery position, the following transfer mechanism includes a third servo motor serving as a driving source, the detection unit is provided on an upstream side of the conveyance path with respect to the takeoff position and detects position information on a bag width in the direction parallel to the conveyance path at a part in a neighborhood of the bag opening of the bag conveyed by the conveyance unit and position information on a center of the bag width, and the control device controls the second and third servo motors according to the position information on the bag width and the position information on the center of the bag width detected by the detection unit in such a manner that, before the bag is conveyed to and reaches the takeoff position, the pair of holding members follows the bag and the interval of the pair of holding members is gradually narrowed while the holding members are positioned on an upstream side and on a downstream side of the bag respectively, and when the bag is conveyed to the takeoff position and the center of the bag width reaches the reference plane, the center of the pair of holding members is situated on the reference plane and the interval of the pair of holding members corresponds to the bag width.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(35) Next, with reference to
(36) [Example in which a Conveyance Unit (Conveyance Means) is Classified as an Intermittent Conveyance Type]
(37)
(38) Similarly to an apparatus disclosed in Japanese patent application publication No. 2013-244967 for example, the vacuum packaging machine 2 comprises: a table 3 intermittently rotating (that is, rotating in the clockwise direction in
(39) The chamber bodies 5 are provided on the periphery of the table 3 at even intervals while the openings of the respective chamber bodies 5 are oriented toward the outside direction in a radial fashion. Similar to Japanese patent application publication No. 2013-244967, a chamber cover 6 performs an opening action and a closing action with respect to the opening of a chamber body 5 by means of an opening-closing mechanism 7 (see
(40) A vacuum chamber 4 is intermittently moved on a horizontal circular transfer path with the intermittent rotation of the table 3 (in
(41) As illustrated in
(42) The supplying device 1 includes a conveyance means (conveyance means; a belt conveyor 22), a bag transfer means (bag transfer unit) 23, a detection means (detection unit; a sensor 24), a bag guide means (bag guide unit) 25, and said control device 15.
(43) The belt conveyor 22 is installed on the mounting table 26, has a horizontal conveyance surface, and is driven by a driving source (a first servo motor 27) shown in
(44) The receiving board 34 and a support plate 35 are installed on a frame 33 of the belt conveyor 22, the receiving board 34 keeps the belt 28 (upper surface side) in a horizontal posture, and the support plate 35 supports the leading ends (a neighborhood of the bag openings) of bags B protruding outside the belt 28.
(45) In the supplying device 1, one vertical plane is set as a reference plane N (see
(46) In this example, as shown in
(47) The determined bag width of a bag B is an apparent bag width (which is a bag width in a planar view of the bag B), and similarly the center of the determined bag width is the center of the apparent bag width. A bag B which has been filled with a solid material 32 bulges in the thickness direction, the apparent bag width is smaller than a nominal width (which is a nominal width of a bag which has not been filled with a solid material) and tends to vary with respect to each bag, and therefore it is necessary to determine the position information on the apparent bag width of a bag B and its center with respect to each bag.
(48) The control device 15 calculates the distance from the center to the reference plane N according to the position information on the center of the determined bag width of a bag B (which is a bag width measured in a direction parallel to the conveyance path), and controls the first servo motor 27 according to the calculated distance so as to adjust the intermittent conveyance distance of the belt conveyor 22 in such a manner that the center of the determined bag width of the bag B which stops at the takeoff position Pa is located on the reference plane N. For example, a photoelectric sensor or a CCD (Charge-Coupled Device) imaging sensor may be used for the sensor 24.
(49) The bag transfer means 23 transfers a bag B from the takeoff position Pa on the conveyance path to the delivery position Pb (the position at which a bag B is gripped by a chuck 18 of the bag delivery device 16), and, as shown in
(50) Regarding the specific configuration of the bag transfer means 23, a stand 39 of a gate type is installed on the mounting table 26, a reciprocating driving motor 42 is fixed to a bracket 41 installed on a leg 39a of the stand 39, a frame 44 is fixed to the rotation shaft 43 (of which the center corresponds to the axis O) of this reciprocating driving motor 42, and both ends of a threaded shaft 45 are rotatably supported by the frame 44. Right and left parts of the threaded shaft 45 respectively have screw parts 45a, 45b having thread cuttings which have opposite directions to each other, and a pulley 46 is fixed to the center part of the threaded shaft 45. Further, the second servo motor 38 is installed on the frame 44, and a belt 48 is supported by and strained between the pulley 46 and a driving pulley 47 fixed to the rotation shaft of the second servo motor 38.
(51) The base part of each swinging arm 36 includes: a female screw part 36a (36b) which screws to a screw part 45a (45b) of the threaded shaft 45; and a bore 36c through which the rotation shaft 43 of the reciprocating driving motor 42 penetrates, and the holding members 37, 37 are provided on the leading ends of the swinging arms 36 respectively. Each holding member 37 has an air cylinder 37b causing holding parts 37a, 37a of a double door type to open and close. The holding parts 37a being in a closed state are illustrated in
(52) When the second servo motor 38 is operated, the pair of swinging arms 36, 36 comes close to each other or moves away from each other in a symmetric fashion while the reference plane N is situated between the swinging arms 36, 36, and accordingly, the pair of holding members 37, 37 comes close to each other or moves away from each other in a symmetric fashion (in a direction parallel to the conveyance path) while the reference plane N is situated between the holding members 37, 37 (that is, the interval of the pair of holding members 37, 37 is shortened or enlarged).
(53) The rotation axis 43 is rotated within an angular range of 90 degrees in a reciprocating manner by the reciprocating driving motor 42. Accordingly, the pair of swinging arms 36, 36 swings around the axis O, within an angular range of 90 degrees, between a vertical posture (see
(54) The takeoff position Pa is a position of a bag B on the conveyance path, and at the same time, is also a position of the pair of holding members 37, 37 on the transfer pathway (i.e., a position for holding a bag B). Further, the delivery position Pb is a position of a bag B on the transfer pathway, and at the same time, is also a position of the pair of holding members 37, 37 on the transfer pathway.
(55) The control device 15 controls the second servo motor 38 according to the determined bag width of a bag B (the bag width measured in a direction parallel to the conveyance path) in such a manner that the interval of the pair of holding members 37, 37 positioned at the takeoff position Pa is adjusted corresponding to the determined bag width of the bag B (so that the larger the determined bag width of the bag B is, the larger the interval of the pair of holding members 37, 37 becomes) and the pair of holding members 37, 37 can symmetrically hold proper positions of both side edges Ba, Ba of the bag B.
(56) Further, the control device 15 controls the second servo motor 38 in such a manner that, while the pair of holding members 37, 37 (and a bag B) is transferred along the transfer pathway from the takeoff position Pa to the delivery position Pb or after the pair of holding members 37, 37 (and a bag B) arrives at the delivery position Pb, the interval of the pair of holding members 37, 37 is enlarged on the basis of the nominal width of the bag B so as to strain the bag opening of the bag B.
(57) The bag guide means 25 has contact members which are arranged below and along the transfer pathway for the pair of holding members 37, 37 (this transfer pathway is also a transfer pathway for a bag B), and a bag B may contact the contact members. As illustrated in
(58) While a bag B of which both side edges are held by the pair of holding members 37, 37 is transferred along the transfer pathway from the takeoff position Pa, which is located on the conveyance path of the belt conveyor 22, towards the delivery position Pb, the bag B comes into contact with the rollers 49 (see
(59) Next, one example of an operation mode of the above-described supplying device 1, the delivery device 16 and the vacuum packaging machine 2 (in particular, an operation mode of the supplying device 1) is further described in chronological order with reference to
(60) (1) As illustrated in
(61) (2) The position information on the width (the determined bag width) of a part in a neighborhood of the bag opening of a bag B conveyed below the sensor 24 (between the final stop position (takeoff position Pa) and the previous stop position on the conveyance path of the belt conveyor 22) and the position information on the center of that width are determined by the sensor 24.
(62) At approximately the same timing, the pair of swinging arms 36, 36 of the bag transfer means 23 starts to swing downward, and the pair of holding members 37, 37 moves towards the takeoff position on the conveyance path of the belt conveyor 22. At that time, the holding parts 37a, 37a of the pair of holding members 37, 37 are placed in an open state.
(63) (3) The control device 15 controls the first servo motor 27 according to the position information on the center of the determined bag width of a bag B so as to adjust the intermittent conveyance distance of the belt conveyor 22 in such a manner that, when the belt conveyor 22 stops next, the center of the determined bag width of the bag B which stops at the takeoff position Pa is situated on the reference plane N (see
(64) Further, the control device 15 controls the second servo motor 38 according to the determined bag width of a bag B in such a manner that the interval of the pair of holding members 37, 37 positioned at the takeoff position is adjusted to correspond to the determined bag width of the bag B. Preferably, the interval of the pair of holding members 37, 37 is adjusted while the pair of holding members 37, 37 is transferred on the transfer pathway towards the takeoff position Pa, and when the pair of holding members 37, 37 arrives at the takeoff position Pa, such adjustment of the interval of the pair of holding members 37, 37 has been completed.
(65) (4) When the pair of holding members 37, 37 arrives at the takeoff position Pa, the air cylinders 37b of the pair of holding members 37, 37 are operated so that the holding parts 37a, 37a are closed and hold both side edges Ba, Ba of a bag B which stops at the takeoff position Pa (see
(66) (5) When the pair of swinging arms 36, 36 is positioned in a horizontal posture, the pair of holding members 37, 37 and the bag B arrive at the terminal of the transfer pathway (i.e., delivery position Pb), and the bag B held by the pair of holding members 37, 37 is positioned in a vertical posture (see
(67) (6) Preferably, the control device 15 controls the second servo motor 38 in such a manner that, while the pair of holding members 37, 37 (and a bag B) is moved along the transfer pathway from the takeoff position Pa to the delivery position Pb, the interval of the pair of holding members 37, 37 is enlarged according to the nominal width of the bag B and the bag opening of the bag B is strained. This step may be carried out after the pair of holding members 37, 37 (and a bag B) reaches the delivery position Pb.
(68) Instead of enlarging the interval of the pair of holding members 37, 37 based on the nominal width of a bag B as described above, a torque which is applied to the second servo motor 38 while the interval of the pair of holding members 37, 37 is enlarged may be detected, and when this torque reaches a predetermined value, the actuation of the second servo motor 38 may be halted.
(69) (7) When the pair of holding members 37, 37 (and a bag B) arrives at the terminal of the transfer pathway (i.e., the delivery position Pb), the air cylinder 20 of the delivery device 16 which is opened at that position (i.e., the standby position) is operated in such a manner that the chuck 18 is closed so as to grip the upper end (bag opening) of the bag B (see
(70) (8) As illustrated in
(71) (9) When the chuck 18 and the bag B arrive at the advance position, grippers 8 of the vacuum chamber 4 which stop at a stop position S1 (see
(72) (10) A bag B held by grippers 8 of the vacuum chamber 4 receives a predetermined decompression treatment and a packaging treatment such as sealing of the bag opening carried out inside the vacuum chamber 4 while the intermittent movement of the vacuum chamber 4 is performed. When the vacuum chamber 4 stops at a stop position 58 and the grippers 8 are opened, the bag B (product) falls onto the conveyor 13.
(73) [Example in which the Conveyance Means is a Continuous Conveyance Type]
(74) Next, with reference to
(75) A supplying device 1A shown in
(76) Incidentally, when bags B are continuously conveyed by the belt conveyor 22, inertia force caused by acceleration and deceleration of the belt conveyor 22 is not applied to those bags B, and therefore there is an advantage, compared to a case of an intermittent conveyance, in that the posture of the bags B (in particular, the opening condition of the bag openings) is less likely to change during the conveyance.
(77) Next, one example of an operation mode of the above-described supplying device 1A is described, focusing mainly on differences from the supplying device 1, with reference to
(78) (1) When the pair of swinging arms 36, 36 reaches the lower swing end, the pair of holding members 37, 37 are situated on the upstream side and on the downstream side with respect to a bag B on the belt conveyor 22 (see
(79) (2) When the center of the determined bag width of a bag B on the belt conveyor 22 reaches a position S (i.e., a following start position) which is set on the upstream side by a predetermined distance from the reference plane N, the two second servo motors 38, 38 are operated so that the pair of holding members 37, 37 follows a bag B conveyed continuously on the upstream and downstream sides with respect to the bag B and gradually narrows the interval between the holding members 37, 37. The timing when the center of the determined bag width of a bag B on the belt conveyor 22 reaches the following start position S is calculated by the control device 15 based on the speed of the belt conveyor 22 and the position information on the center of the determined bag width of the bag B determined by the sensor 24. Then, when the bag B reaches the takeoff position Pa on the conveyance path of the belt conveyor 22 and the center of the determined bag width of the bag B reaches the position of the reference plane N (see
(80) When the center of the determined bag width of a bag B reaches the position of the reference plane N (when the pair of holding members 37, 37 is stopped), the center of the pair of holding members 37, 37 is required to be situated on the reference plane N and the interval of the pair of holding members 37, 37 is required to be adjusted to a proper value determined depending on the determined bag width of the bag B. To this end, on the basis of the speed of the belt conveyor 22 and the position information on the determined bag width of the bag B and its center, the control device 15 calculates the movement speed from the time when the pair of holding members 37, 37 starts following the bag B until the time when the center of the determined bag width reaches the position of the reference plane N (when the pair of holding members 37, 37 is stopped) and calculates the position of the pair of holding members 37, 37 at the time when the center of the determined bag width of the bag B reaches the position of the reference plane N (when the pair of holding members 37, 37 is stopped). The control device 15 controls the two second servo motors 38, 38 based on the calculated results in such a manner that, as mentioned above, when the center of the determined bag width of a bag B reaches the position of the reference plane N (when the pair of holding members 37, 37 is stopped), the center of the pair of holding members 37, 37 is situated on the reference plane N and the interval of the pair of holding members 37, 37 is adjusted to a proper value determined depending on the determined bag width of the bag B.
(81) (3) When the pair of holding members 37, 37 reaches the takeoff position Pa, the reciprocating driving motor 42 is operated and the pair of swinging arms 36, 36 which has been positioned in a vertical posture starts swinging upward, and accordingly, the holding members 37, 37 and the bag B are moved toward the delivery position Pb along the transfer pathway.
(82) (4) The operation mode of the supplying device 1 after that is the same as that of the supplying device 1.
(83) Next, another example of the operation mode of the above-described supplying device 1A is described with reference to
(84) The operation mode of this example is different from that of the above-described example in that, when the center of the determined bag width of a bag B on the belt conveyor 22 reaches the position of the reference plane N, the pair of holding members 37, 37 is not stopped. An explanation on this operation mode which is partially simplified is as follows:
(85) (1) When the pair of swinging arms 36, 36 reaches the lower swinging end, the holding members 37, 37 are situated on the upstream side and on the downstream side with respect to a bag B on the belt conveyor 22.
(86) (2) When the center of the determined bag width of the bag B on the belt conveyor 22 reaches the following start position S, the second servo motors 38, 38 are operated in such a manner that the pair of holding members 37, 37 situated on the upstream and downstream sides to the bag B follows the bag B conveyed continuously and gradually narrows the interval between the holding members 37, 37. Then, when the center of the determined bag width of the bag B reaches the position of the reference plane N (see
(87) (3) When the pair of holding members 37, 37 holds both side edges Ba, Ba of the bag B, the reciprocating driving motor 42 is operated, the pair of swinging arms 36, 36 which has been positioned in a vertical posture starts swinging upward along the predetermined transfer pathway, and accordingly, the pair of holding members 37, 37 is moved toward the delivery position Pb and the bag B is withdrawn from the belt conveyor 22. On the other hand, the operation of the second servo motors 38, 38 is continued, the pair of holding members 37, 37 follows the bag B on the belt conveyor 22 and moves downstream at the same speed as the bag B while keeping the constant interval between the holding members 37, 37.
(88) (4) When the center of the determined bag width of the bag B on the belt conveyor 22 reaches a position T (i.e., following end position) which is set on the downstream side by a predetermined distance from the reference plane N, the center of the pair of holding members 37, 37 simultaneously reaches said position T (see
(89) According to this operation mode, a bag B and the pair of holding members 37, 37 are moved along the conveyance path at the same speed, and therefore, when a bag B is withdrawn from the belt conveyor 22, it is avoided that the bag B is dragged in the conveyance direction of the belt conveyor 22 due to a friction force between the bag B and the bet conveyor 22. Thus, there are no concerns that a bag B receives scratches and a bag B comes off the pair of holding members 37, 37.
(90) [Example in which the Conveyance Means is a Continuous Conveyance Type]
(91) Next, a method and an apparatus of supplying bags according to yet another embodiment of the present invention (a continuous conveyance type) are described with reference to
(92) Similar to the supplying device 1A described above, a supplying device 15 shown in
(93) As shown in
(94) The third servo motor 62 has a rotation shaft 63 positioned in the box 58, a screw part is formed in the rotation shaft 63, and the screw part screws to a female screw part formed in the screwing member 61. When the third servo motor 62 is operated and the rotation shaft 63 rotates, the bag transfer means 23 and the bag guide means 25 are moved along the conveyance path (in a direction parallel to the conveyance path). In the supplying device 16, the bag transfer means 23 and the bag guide means 25 are substantially the same as those in the supplying device 1.
(95) The above-described supplying device 1B may be actuated in an operation mode similar to the operation mode of the supplying device 1A (see
(96) (1) When the pair of swinging arms 36, 36 reaches the lower swinging end, the bag transfer means 23 is positioned at a predetermined position (i.e., reciprocating start position) along the convey direction of the belt conveyor 22, and the holding members 37, 37 are positioned on the upstream side and on the downstream side with respect to a bag B on the belt conveyor 22 (see
(97) (2) When the center of the determined bag width of the bag B on the belt conveyor 22 reaches the following start position S, the second and third servo motors 38, 62 are operated in such a manner that the pair of holding members 37, 37 is moved on the upstream side and on downstream side of the bag B in a direction parallel to the conveyance path so as to follow the bag B conveyed continuously and gradually narrow the interval between the holding members 37, 37. Subsequently, when the center of the determined bag width of the bag B reaches the position of the reference plane N (see
(98) (3) When the pair of holding members 37, 37 has held both side edges Ba, Ba of the bag B, the reciprocating driving motor 42 is operated, the pair of swinging arms 36, 36 which has been positioned in a vertical posture starts swinging upward along the predetermined transfer pathway, and accordingly, the pair of holding members 37, 37 is moved towards the delivery position Pb and the bag B is withdrawn from on the belt conveyor 22. On the other hand, the operation of the third servo motor 62 is continued, and the pair of holding members 37, 37 follows the bag B placed on the belt conveyor 22 and moves toward the downstream side at the same speed as the bag B while keeping holding both side edges of the bag B.
(99) (4) When the center of the determined bag width of the bag B on the belt conveyor 22 reaches the position T (i.e., following end position) which is set on the downstream side by a predetermined distance from the reference plane N, the center of the pair of holding members 37, 37 simultaneously reaches said position T (see
(100) [Example in which the Bag Transfer Means has a Function to Adjust the Alignment Direction of the Pair of Holding Members]
(101) Desirably, the width direction of a bag B placed on the conveyance means (belt conveyor 22) (i.e., a direction along the bag opening edge Be) is parallel to the conveyance path of the belt conveyor 22, but in some cases, said width direction slants with respect to the conveyance path (to have an inclination angle ) as shown in
(102) A method and an apparatus of supplying bags according to yet another embodiment of the present invention (i.e., an example classified as an intermittent conveyance type in which the bag transfer means has a function of adjusting a direction of alignment of the pair of holding members) are described below with reference to
(103) According to a supplying device 1C shown in
(104) In
(105) The supplying device 1C is different from the supplying device 1 shown in
(106) (1) In the bag transfer means 23, the pair of holding members 37, 37 is supported while being able to swing around the axis C located on the reference plane N.
(107) (2) A fourth servo motor 65 which serves as a driving source causing the pair of holding members 37, 37 to swing around the axis C is provided with the bag transfer means 23.
(108) (3) The sensor 24 measures an inclination angle of a bag B (an inclination angle of the bag opening edge Be with respect to the conveyance path) on the belt conveyor 22.
(109) (4) The control device 15 controls the fourth servo motor 65 mentioned below according to the inclination angle determined by the sensor 24 in such a manner that the pair of holding members 37, 37 is caused to swing around the axis C to adjust the alignment direction of the pair of holding members 37, 37 and thereby the holding positions on both side edges Ba, Ba are properly adjusted.
(110) Regarding the specific structure of the bag transfer means 23 in the supplying device 1C (see
(111) While the both ends of the threaded shaft 45 are rotatably supported by the frame 44, the both ends of a support shaft 69 are fixed to the frame 44. The threaded shaft 45 includes screw parts 45a, 45b provided on the right and left sides, the screw parts 45a, 45b have thread cuttings which have opposite directions respectively, and the pulley 46 is fixed to the center part of the threaded shaft 45. Similar to the supplying device 1 shown in
(112) In the base part of each of the swinging arms 36, the female screw part 36a (36b) which screws to the screw part 45a (45b) of the threaded shaft 45 and the bore 36c through which the support shaft 69 penetrates are formed, and the holding members 37 are provided in the leading ends of the respective swinging arms 36. The support shaft 69 has a function of preventing the swinging arms 36 from rotating along with rotation of the threaded shaft 45. The holding members 37 include the air cylinders 37b respectively which cause the holding parts 37a, 37a of a double door type to open and close.
(113) When the second servo motor 38 (see
(114) The rotation shaft 43 is rotated back and forth within an angular range of 90 degrees by the reciprocating driving motor 42. Accordingly, similar to the supplying device 1 shown in
(115) When the fourth servo motor 65 is operated, the rotation shaft 68 and the frame 44 are rotated, and accordingly, the pair of holding members 37, 37 swings around the axis C by a predetermined angle, so that the alignment direction of the pair of holding members 37, 37 is adjusted.
(116) The sensor 24 has a function of determining the position information on the bag width (i.e., determined bag width) in a direction parallel to the conveyance direction of a part in a neighborhood of the bag opening of a bag B conveyed on the belt conveyor 22 and the position information on the center of the bag width, and also has a function of determining the inclination angle of a bag B (i.e., the inclination angle of the bag opening edge Be with respect to the conveyance path).
(117) Similar to the supplying device 1 shown in
(118) In addition to that, the control device 15 controls the fourth servo motor 65 according to the inclination angle so as to cause the pair of the holding members 37, 37 to swing around the axis C from a reference position by an angle (=), so that the alignment direction of the pair of holding members 37, 37 is adjusted. Thus, when the swinging arms 36, 36 get in a vertical posture and the pair of holding members 37, 37 reaches the takeoff position Pa, the alignment direction of the pair of holding members 37, 37 (see a line L connecting the holding parts 37a, 37a of the pair of holding members 37, 37 with each other) is inclined with respect to the conveyance path in the horizontal plane and the inclination angle is produced as shown in
(119) When n=0 is satisfied, the line L (i.e., the alignment direction of the pair of holding members 37, 37) and the bag opening edge Be of the bag B are parallel to each other at the takeoff position Pa. Therefore, when the pair of holding members 37, 37 holds both side edges of the bag B at the takeoff position Pa, the holding positions on the right and left sides can be aligned (that is, the distances from the bag opening edge Be to the holding positions on the right and left sides can coincide with each other) as is clear from
(120) Subsequently, while the pair of holding members 37, 37 is moved along the transfer pathway towards the delivery position Pb (see
(121) One example of reciprocating swinging of the pair of holding members 37, 37 around the axis C in the transfer pathway caused by operation of the fourth servo motor 65 is described in detail in chronological order with reference to
(122) (1)
(123) (2)
(124) (3)
(125) (4)
(126) (5)
(127) (6)
(128) [Another Example in which the Bag Transfer Means has a Function of Adjusting the Alignment Direction of the Pair of Holding Members]
(129) Preferably, a bag B placed on the conveyance means (belt conveyor 22) is arranged at a constant position in a direction perpendicular to the conveyance path of the belt conveyor 22 (hereinafter referred to as a lengthwise reference position). If the position where a bag B is placed deviates from the lengthwise reference position in a direction perpendicular to the conveyance path, the holding positions deviates from proper positions in the longitudinal direction of the bag B (i.e., in a direction perpendicular to the bag opening edge Be) when the pair of holding members 37, 37 holds both side edges Ba, Ba of the bag B at the takeoff position. This deviation of the holding positions is passed down from the pair of holding members 37, 37 to grippers 8 of the vacuum packaging machine 2 via the delivery device 16. Then, sealing of the bag opening is carried out in the vacuum chamber 4 while such state remains, and therefore the position of sealing of the bag opening deviates from a proper position, and if the amount of such deviation is large, the beauty of the bag is marred and deterioration of the sealing strength might also occur.
(130) A method and an apparatus for supplying bags according to yet another embodiment of the present invention (i.e., an example in which an intermittent conveyance type is adopted and the bag transfer means has a function of adjusting the alignment direction of the pair of holding members) are described below with reference to
(131) Similar to the supplying device 1C, in a supplying device 1D shown in
(132) The bag transfer means 23 of the supplying device 1D is the same as that of the supplying device 1C. The supplying device 1D is different from the supplying device 1C mainly in the following three points, but is substantially the same as the supplying device 1C in the other points.
(133) (1) The belt conveyor 22 includes three sub-conveyors 22a, 22b, 22c arranged in series from the upstream side towards the downstream side of the conveyance path. The sub-conveyors 22a, 22b, 22c are each classified as an intermittent conveyance type and are provided with servo motors 27a, 27b, 27c serving as driving sources. When a servo motor 71 (see
(134) (2) Three sensors 24a, 24b, 24c are arranged along the conveyance path of the belt conveyor 22 (22a, 22b, 22c) from the upstream side towards the downstream side. The sensor 24a determines the position information on the bag width of a part in a neighborhood of the bag opening of a bag B on the sub-conveyor 22a (the bag width measured in a direction parallel to the conveyance path (=the determined bag width)) and the position information on the center of the bag width. The sensor 24b determines the position information on the bag opening edge Be of a bag B on the sub-conveyor 22b (the amount of deviation from the lengthwise reference position). The sensor 24c determines the inclination angle of a bag B on a sub conveyor 22b (i.e., the inclination angle of the bag opening edge Be with respect to the conveyance path).
(135) (3) The control device 15 controls the servo motor 71 according to the detection results of the sensor 24b so as to cause the sub-conveyor 22b to move a direction perpendicular to the conveyance path to correct the deviation amount (that is, to shift the position of a bag B to the lengthwise reference position).
(136) The specific structure of the sub-conveyor 22b is described with reference to
(137) When the servo motor 71 is operated, the lever 77 is rotated, and the frame 74 (sub-conveyor 22b) is moved via the connection rod 78 in the axial direction of the guide members 73 (i.e., in a direction perpendicular to the conveyance path).
(138) An example of operation of the supplying device 1D is described below in detail in chronological order with reference to
(139) (1) In
(140) (2) As shown in
(141) (3) One vertical plane which is parallel to the reference plane N is set as a reference plane M at a stop position on the sub-conveyor 22b which is set as one stop position just before the last stop position (bag takeoff position Pa) for a bag B. The control device 15 controls the servo motor 27b according to the position information on the center P of the determined bag width D of the bag B so as to adjust the intermittent conveyance distance of the sub-conveyor 22b in such a manner that, when the sub-conveyor 22b is stopped next time, the center P of the bag B which stops at said stop position on the sub-conveyor 22b is situated on the reference plane M (see
(142) (4) The sensor 24b detects a bag surface of the bag B (including the bag opening edge Be) at a particular position Q on the reference plane M, and the control device 15 controls operation of the servo motor 71 according to that detection results of the sensor 24b. Specifically, if the sensor 24b detects the bag opening edge Be at the particular position Q when the bag B is stopped at the stop position on the sub-conveyor 22b, the control device 15 judges that the bag B is situated at the lengthwise reference position and causes the servo motor 71 not to operate. In the other cases, the control device 15 judges that the bag B deviates from the lengthwise reference position and causes the servo motor 71 to operate so as to move the sub-conveyor 22b in a direction perpendicular to the conveyance direction, and when the sensor 24b detects the bag opening edge Be at the particular position (when the bag B reaches the lengthwise reference position), the control device 15 halts the servo motor 71. In the example shown in
(143) As shown in the enlarged view in
(144) (5) While the belt conveyor 22 (sub-conveyors 22a, 22b, 22c) is operated and a bag B is transferred on the sub-conveyor 22b, the inclination angle of the bag B (the inclination angle of the bag opening edge Be with respect to the conveyance path) is determined by the sensor 24c. Specifically, the positions of both ends of the bag opening edge Be of the bag B are determined by the sensor 24c, and the control device 15 calculates the inclination angle based on the determination results of the sensor 24c. Subsequently, the bag B is transferred to the sub-conveyor 22c from the sub-conveyor 22b, and is conveyed to a next stop position (takeoff position Pa) and is stopped there (see
(145) After the bag B stops at the takeoff position Pa, the pair of holding members 37, 37 reaches the takeoff position Pa. In this situation, the pair of holding members 37, 37 is in the reference position and the alignment direction is parallel to the conveyance path.
(146) (6) The fourth servo motor 65 (see
(147) The subsequent behavior of the pair of holding members 37, 37 is the same as that of the pair of holding members 37, 37 of the supplying device 1C.
(148) [Yet Another Example in which the Bag Transfer Means has a Function of Adjusting the Alignment Direction of the Pair of Holding Members]
(149) Next, yet another example in which an intermittent conveyance type is adopted and the bag transfer means has a function of adjusting the alignment direction of the pair of holding members, is described with reference to
(150) A supplying device 1E shown in
(151) (1) The sensor 24 includes one camera (e.g., a CCD imaging sensor or a CMOS imaging sensor) provided above the sub-conveyor 22a. The sensor 24 (camera) determines, at a stop position on the sub-conveyor 22a, the position information on a particular position S on a bag B (a spot which is located on a straight line T perpendicularly dividing the bag opening edge Be of the bag B in half and is distanced from the bag opening edge by a certain distance d), and the inclination angle of the bag B (inclination angle of the bag opening edge Be with respect to the conveyance path). Said distanced is set depending on the bag type (e.g., size) in such a manner that the sealing of the bag opening carried out in the vacuum chamber 4 is performed at a proper position.
(152) (2) The control device 15 controls the servo motors 27a, 27b, 27c, 71 for the belt conveyor 22 (22a, 22b, 22c) in such a manner that, when a bag B stops at a stop position on the sub-conveyor 22c (takeoff position Pa), the particular position S of the bag B on the sub-conveyor 22c coincides with the axis C.
(153) One example of the behavior of the supplying device 1E is briefly described below, in chronological order, with reference to
(154) (1) In
(155) (2) The belt conveyor 22 (sub-conveyors 22a, 22b, 22c) is operated and the bag B is transferred to the sub-conveyor 22b, and subsequently the bag B is stopped at the stop position set on the sub-conveyor 22b.
(156) (3) The control device 15 controls the servo motor 71 based on the gap length t so as to cause the sub-conveyor 22b to move in a direction perpendicular to the conveyance path in such a manner that the gap length t becomes zero. When t=0 is satisfied from the very start, it is judged that the bag B is in the lengthwise reference position and therefore the servo motor 71 is not operated.
(157) (4) Subsequently, the belt conveyor 22 (sub-conveyors 22a, 22b, 22c) is operated, and the bag B is transferred to the sub-conveyor 22c, is conveyed to the next stop position (takeoff position Pa) and is stopped there. In this situation, the control device 15 controls the servo motors 27b, 27c for the sub-conveyors 22b, 22c so as to adjust the intermittent conveyance distance of the sub-conveyors 22b, 22c in such a manner that the particular position S of the bag B is situated on the reference plane N. The gap length t between the particular position S and the axis C becomes zero on the sub-conveyor 22b (the bag B is situated on the lengthwise reference position), and therefore the particular position S is situated on the axis C at the takeoff position Pa.
(158) After the bag B is stopped at the takeoff position Pa, the pair of holding members 37, 37 reaches the takeoff position Pa. In this situation, the pair of holding members 37, 37 is situated at the reference position and the alignment direction is parallel to the conveyance path.
(159) The subsequent behavior of the pair of holding members 37, 37 is the same as that of the pair of holding members 37, 37 of the supplying device 1D.