DISPOSABLE CASSETTE CONDITIONING SYSTEM AND METHOD
20200009311 ยท 2020-01-09
Inventors
Cpc classification
A61M1/1522
HUMAN NECESSITIES
A61M1/156
HUMAN NECESSITIES
A61M2205/122
HUMAN NECESSITIES
A61M1/14
HUMAN NECESSITIES
A61M1/1524
HUMAN NECESSITIES
A61M1/36
HUMAN NECESSITIES
A61M1/155
HUMAN NECESSITIES
A61M2205/12
HUMAN NECESSITIES
A61M1/34
HUMAN NECESSITIES
International classification
Abstract
A medical fluid delivery system comprises: (i) a medical fluid delivery machine including a pneumatic manifold having pump and valve actuation areas and a pumping gasket overlaying the pump and valve actuation areas, sources of positive and negative pneumatic pressure, plural pneumatic valves located between the pneumatic sources and the pump and valve actuation areas, and a control unit in operable communication with the plural pneumatic valves; and (ii) a disposable cassette including a fluid pump chamber that aligns with the pump actuation area when the disposable cassette is mated with the pneumatic manifold, the disposable cassette including sheeting overlaying the fluid pump chamber, wherein the control unit is configured to operate the pneumatic valves to perform a conditioning routine that moves the pumping gasket and the cassette sheeting while mated in an attempt to remove small air pockets from between the pumping gasket and the cassette sheeting.
Claims
1. A medical fluid delivery system comprising: a medical fluid delivery machine including a pneumatic manifold having pump and valve actuation areas and a pumping gasket overlaying the pump and valve actuation areas, a source of positive pneumatic pressure, a source of negative pneumatic pressure, plural pneumatic valves located between the sources of positive and negative pneumatic pressure and the pump and valve actuation areas, and a control unit in operable communication with the plural pneumatic valves; and a disposable cassette including a fluid pump chamber that aligns with the pump actuation area when the disposable cassette is mated with the pneumatic manifold, the disposable cassette including sheeting overlaying the fluid pump chamber, wherein the control unit is configured to operate the pneumatic valves to perform a conditioning routine that moves the pumping gasket and the cassette sheeting while mated in an attempt to remove small air pockets from between the pumping gasket and the cassette sheeting.
2. The medical fluid delivery system of claim 1, wherein the control unit is further configured to perform an integrity test to determine if the pumping gasket and the cassette sheeting are adequately sealed together, and wherein the conditioning routine is performed prior to the integrity test.
3. The medical fluid delivery system of claim 1, wherein the control unit is further configured to perform an integrity test to determine if the pumping gasket and the cassette sheeting are adequately sealed together, and wherein the conditioning routine is performed after a failure of the integrity test.
4. The medical fluid delivery system of claim 3, wherein the control unit is further configured to perform a second integrity test after the conditioning routine is performed.
5. The medical fluid delivery system of claim 1, wherein the control unit is further configured to monitor for a slow flow condition, and wherein the conditioning routine is performed after the detection of the slow flow condition.
6. The medical fluid delivery system of claim 1, wherein moving the pumping gasket and the cassette sheeting while mated during the conditioning routine includes (i) applying negative pneumatic pressure to the pumping gasket and the cassette sheeting while fluid valves of the disposable cassette are open and (ii) applying positive pneumatic pressure to the pumping gasket and the cassette sheeting while the fluid valves of the disposable cassette are closed.
7. The medical fluid delivery system of claim 6, wherein the conditioning routine includes repeating (i) and (ii) at least one time.
8. The medical fluid delivery system of claim 1, wherein the pump actuation area and the fluid pump chamber are first chambers, wherein the pneumatic manifold includes a second pump actuation area that mates with a second fluid pump chamber, and wherein the conditioning routine includes (i) applying negative pneumatic pressure to the first and second mated pump actuation and fluid pump chambers simultaneously and (ii) applying positive pneumatic pressure to the first and second mated pump actuation and fluid pump chambers simultaneously.
9. The medical fluid delivery system of claim 1, wherein the pump actuation area and the fluid pump chamber are first chambers, wherein the pneumatic manifold includes a second pump actuation area that mates with a second fluid pump chamber, and wherein the conditioning routine includes applying negative pneumatic pressure to the first mated pump actuation area and fluid pump chamber while applying positive pneumatic pressure to the second mated pump actuation area and fluid pump chamber.
10. The medical fluid delivery system of claim 1, wherein the pumping gasket and the cassette sheeting are pre-domed towards the pump actuation area.
11. A medical fluid delivery system comprising: a medical fluid delivery machine including a pneumatic manifold having a pump actuation area and a pumping gasket overlaying the pump actuation area; a disposable cassette including a fluid pump chamber that aligns with the pump actuation area when the disposable cassette is mated with the pneumatic manifold, the disposable cassette including sheeting overlaying the fluid pump chamber; and which is configured to perform a conditioning routine that moves the pumping gasket and the cassette sheeting while mated in two directions to remove small air pockets from between the pumping gasket and the cassette sheeting, the conditioning routine performed (i) prior to or in response to a result of a disposable cassette installation test or (ii) in response to a treatment error or alert.
12. The medical fluid delivery system of claim 11, wherein the disposable cassette installation test includes a dry integrity test.
13. The medical fluid delivery system of claim 11, wherein the treatment error or alert includes a slow flow error.
14. The medical fluid delivery system of claim 11, wherein the medical fluid delivery machine is configured to perform a conditioning routine by pneumatically pulling the mated pumping gasket and cassette sheeting in a first one of the two directions and by pneumatically pushing the mated pumping gasket and cassette sheeting in a second one of the two directions.
15. The medical fluid delivery system of claim 14, wherein the disposable cassette is in fluid communication with a plurality of fluid lines, and wherein the fluid lines are open when pneumatically pulling the mated pumping gasket and cassette sheeting and occluded when pneumatically pushing the mated pumping gasket and cassette sheeting.
16. The medical fluid delivery system of claim 11, wherein the pumping gasket includes at least one aperture positioned and arranged to enable negative pneumatic pressure to be applied through the aperture to pull the cassette sheeting against the pumping gasket.
17. The medical fluid delivery system of claim 11, wherein the medical fluid delivery machine includes a control unit, the control unit configured to cause the conditioning routine to be performed.
18. A method for a medical fluid delivery machine including a pumping gasket that mates with sheeting of a disposable cassette when the disposable cassette is mounted to the medical fluid delivery machine, the method comprising: conditioning the pumping gasket and cassette sheeting when mated by moving the pumping gasket and cassette sheeting together in an attempt to remove small air pockets from between the pumping gasket and the cassette sheeting; and performing an integrity test on the conditioned pumping gasket and cassette sheeting to evaluate how well the cassette sheeting is sealed to the pumping gasket.
19. The method of claim 18, wherein conditioning includes moving the mated pumping gasket and cassette sheeting back and forth at least one time.
20. The method of claim 18, which includes conditioning the pumping gasket and cassette sheeting again upon at least one of: (i) a failure of the integrity test or (ii) a slow flow error during a treatment provided by the medical fluid delivery machine and the disposable cassette.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
DETAILED DESCRIPTION
System Overview
[0060] Referring now to the drawings and in particular to
[0061] System 10 includes a medical fluid delivery machine 20, such as a PD cycler. One suitable cycler and disposable set operating with the cycler is disclosed in U.S. Pat. No. 9,248,225, describing Baxter's Amia cycler, the entire contents of which are incorporated herein by reference and relied upon.
[0062] Positive pneumatic pressure source 24 and a negative pneumatic pressure source 26 supply positive and negative pneumatic pressure respectively to a pneumatic manifold 50. Pneumatic manifold 50 as illustrated in more detail in FIG. 37 of U.S. Pat. No. 9,248,225 and includes or defines a pumping chamber or area 52 and a plurality of pneumatic channels, indicated generally by channel bar 54 within pneumatic manifold 50. Pneumatic manifold 50 may be made of metal, e.g., aluminum, or plastic, e.g., injection molded. Pneumatic channels 54 lead to pumping chamber or area 52 and to a plurality of valve channels or areas 56.
[0063] In the illustrated embodiment, a plurality of electrically actuated pneumatic valves 58 are mounted to the back or inner side of pneumatic manifold 50. In the illustrated embodiment, a positive pneumatic line 44 leads from positive pneumatic pressure source 24 to each of pneumatic valves 58, and a negative pneumatic line 46 leads from negative pneumatic pressure source 24 to each of the pneumatic valves. In one embodiment, each valve of a disposable cassette 100 operating with medical fluid delivery machine 20 is opened under negative pressure and closed under positive pressure, thus each corresponding pneumatic valve 58 is supplied with both positive and negative pressure. In an alternative embodiment, the valves of disposable cassette may be biased for example to close automatically when depressurized and to open upon negative pressure. Here, the corresponding pneumatic valves 58 would only need to be supplied with negative pneumatic pressure. The pump chambers of disposable cassette 100 pull fluid into the cassette via negative pneumatic pressure and push fluid from the cassette under positive pressure. The corresponding corresponding pneumatic valves 58 for the pump chambers therefore have both positive and negative pneumatic pressure supplies in one embodiment.
[0064] As illustrated in
[0065] A pumping gasket 60 is attached to the outside of pneumatic manifold 50 and is illustrated detached in
[0066] Disposable cassette 100 in the illustrated embodiment includes a rigid molded plastic piece 102 that seals on each side to cassette sheeting 104 and cassette sheeting 106. Cassette sheeting 104 and cassette sheeting 106 may be made of a thin polymer film such as polyvinyl chloride (PVC). Cassette sheeting 104 and cassette sheeting 106 are solvent bonded, heat sealed or ultrasonically welded to rigid plastic piece 102. Cassette sheeting 104 in the illustrated embodiment includes a pre-domed fluid pump areas 108, which mates to and matches with pre-domed pumping chambers or areas 62 of pumping gasket 60. Cassette sheeting 104 further includes valve areas 110 that mate with valve areas 66 of pumping gasket 60. Rigid piece 102 of disposable cassette defines valve chambers, e.g., volcano valve chambers (not illustrated) that operate with valve areas 110 of cassette sheeting 104 to allow or disallow fluid flow through the valve chamber. Rigid piece 102 of disposable cassette also defines fluid pump chambers 112 that operate with pre-domed fluid pump areas 108 of cassette sheeting 104 to draw fluid into or expel fluid from disposable cassette 100. Disposable cassette 100 is fluidly communicated with, e.g., attached to, fluid lines (not illustrated), such as a heater bag line, drain line, patient line, and fluid supply lines.
Conditioning Routine
[0067] During treatment when medical fluid delivery machine 20 pneumatically actuates disposable cassette 100, it is intended for pumping gasket 60 of pneumatic manifold 50 to be mated to and act as one with cassette sheeting 104 of disposable cassette 100. Due to imperfections in either pumping gasket 60 or cassette sheeting 104 and/or to misalignment of disposable cassette 100 against pumping gasket 60, the seal between cassette sheeting 104 and pumping gasket 60 may not be good enough to allow treatment to be performed. In an embodiment, control unit 30 performs a dry integrity test which evaluates the seal between cassette sheeting 104 and pumping gasket 60, e.g., via a leak rate evaluation. If the dry integrity test fails, disposable cassette 100 along with the remainder of the disposable set (lines and heater bag) has to be discarded. To reduce the failure rate of the dry integrity test due to an improper seal between cassette sheeting 104 and pumping gasket 60, the following conditioning routine has been developed.
[0068] Referring now to
[0069]
[0070]
[0071]
[0072]
[0073] Control unit 30 having processing 32 running software in memory 34 for the conditioning routine may or may not be programmed to repeat steps two and three one or more times in various embodiments. Also, steps two and three have been described as operating the first and second pump chambers 52, 62, 108, 112 the same (pulling and pushing both simultaneously). Alternatively or additionally, pumping gasket 60 and sheeting 104 at one pump chamber 52, 62, 108, 112 may be placed under negative pressure, while the gasket and sheeting at the other pump chamber 52, 62, 108, 112 is placed under positive pressure.
[0074]
[0075]
[0076] As mentioned above, the positive and negative pressure conditioning of pumping gasket 60 and cassette sheeting 100 may be performed either before or after a dry integrity test. For example, in one instance, the conditioning routine of
[0077] In a second example, the conditioning routine of
[0078] The benefits of the conditioning routine are not limited to helping with dry integrity testing. In a third example, control unit 30 causes the conditioning routine of
[0079] Other errors or alerts that may be aided by the conditioning routine of the present disclosure include any that involve actuation of the pumping gasket and the cassette sheeting. It should be appreciated that in any of the situations in which the conditioning routine of
[0080]
[0081] It should be understood that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope of the present subject matter and without diminishing its intended advantages. It is therefore intended that such changes and modifications be covered by the appended claims. For example, while the conditioning routine of