OPTICAL RAIN SENSOR AND METHOD FOR DETERMINING A MINIMAL RAIN DROP SIZE

20200010053 ยท 2020-01-09

Assignee

Inventors

Cpc classification

International classification

Abstract

The present invention relates to a rain sensor detecting the size of rain drops based on optical effects. The rain sensor is mounted on a first surface of a pane in order to detect the amount of moisture on an opposing second surface of the pane. The rain sensor comprises at least one emitter for emitting electromagnetic radiation, directed from the first surface to the second surface to form at least two rain-sensitive areas on the second surface At least one receiver is included for sensing radiation emitted by the emitter and that has been internally reflected at the rain-sensitive areas. The rain sensor generates an output signal indicative of an amount of moisture on the rain-sensitive area. A control unit calculates a minimal droplet size based on the output signal.

Claims

1. A rain sensor to be mounted on a first surface of a pane in order to detect an amount of moisture on an opposing second surface of the pane, the rain sensor comprising: at least one emitter for emitting electromagnetic radiation, directed from the first surface to the second surface to form at least one rain-sensitive area on the second surface; at least one receiver for sensing radiation emitted by the emitter and that has been internally reflected at the rain-sensitive areas, and for generating an output signal indicative of the amount of moisture on the rain-sensitive area; and a control unit that is operable to calculate a minimal droplet size based on the output signal.

2. The rain sensor according to claim 1, comprising n emitters with n1, the emitters emitting radiation towards n separate rain-sensitive area, wherein the rain-sensitive areas form a linear chain.

3. The rain sensor according to claim 1, comprising m.sup.2 emitters with m2, the emitters emitting radiation towards m.sup.2 separate rain-sensitive areas, wherein the rain-sensitive areas form a quadratic array.

4. The rain sensor according to claim 1, further comprising a radiation focusing means for guiding the electromagnetic radiation.

5. The rain sensor according to claim 4, further comprising an optical coupling to be arranged between the pane and the optical focusing means.

6. The rain sensor according to claim 2, further comprising a radiation focusing means for guiding the electromagnetic radiation.

7. The rain sensor according to claim 3, further comprising a radiation focusing means for guiding the electromagnetic radiation.

8. A method for determining a minimal rain droplet radius (R.sub.min) from the signal of a rain sensor, the rain sensor to be mounted on a first surface of a pane in order to detect an amount of moisture on an opposing second surface of the pane, wherein the rain sensor comprises at least one emitter for emitting electromagnetic radiation, at least one receiver for sensing radiation, and a control unit, the method comprising the steps of: directing the electromagnetic radiation from the first surface to the second surface to form at least two rain-sensitive areas on the second surface; detecting the electromagnetic radiation emitted by the emitter, wherein the radiation has been internally reflected at the rain-sensitive areas (118); generating an output signal indicative of an amount of moisture on the rain-sensitive area; and calculating a minimal droplet size based on the output signal.

9. The method according to claim 8, wherein the at least one rain-sensitive area has an essentially circular outline.

10. The method according to claim 9, with the radius of a single rain-sensitive area denoted as r and the minimal droplet radius as R.sub.min, the relative signal drop, S, is given by S=R.sub.min.sup.2/r.sup.2, with R.sub.minr. Thus, R.sub.min=S.sup.1/2r.

11. The method according to claim 9, wherein a plurality of rain-sensitive areas with identical radii r is generated.

12. The method according to claim 10, wherein the rain-sensitive areas form a linear array.

13. The method according to claim 11, wherein centers of adjacent rain-sensitive areas are distanced apart by a minimum distance (D), with the distance (D) being approximately twice the radius (2r).

14. The method according to claim 12, wherein a relative signal drop S is calculated, wherein a distance between the rims of adjacent rain-sensitive areas is , wherein the number of rain-sensitive areas is determined as k, and wherein said minimal drop size is calculated from R.sub.min=[k(D+)]/2.

15. The method according to claim 10, wherein the rain-sensitive areas form an mm quadratic array.

16. The method according to claim 14, wherein adjacent rain-sensitive areas are distanced from each other by equal distances (D).

17. The method according to claim 10, with each rain-sensitive area having a radius r and a distance between the rims of adjacent rain-sensitive areas being , wherein a rain droplet touches n rain sensitive areas, where n2, and wherein the minimal droplet size is calculated from R.sub.min=[(n2)(2r+)+]/2.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0019] FIG. 1 depicts the principle setup of a rain sensor based on total internal reflection of radiation emitted by a single emitter;

[0020] FIG. 2 illustrates two approaches to evaluate minimal rain drop sizes, comprising a continuous and a discrete strategy;

[0021] FIG. 3 shows three scenarios of a single rain-sensitive area being partially covered by a rain droplet, compared to the respective droplet with minimal radius;

[0022] FIGS. 4A to 4E schematically illustrate the geometry of rain drops covering rain-sensitive areas and the corresponding optical signals;

[0023] FIG. 5 shows distributions of relative optical signals for different rain drop sizes and relative optical signals observed as a function of rain drop size;

[0024] FIG. 6 shows a first advantageous arrangement of rain-sensitive areas;

[0025] FIG. 7 shows an alternative arrangement of rain-sensitive areas;

[0026] FIG. 8 shows a second alternative arrangement of rain-sensitive areas;

[0027] FIG. 9 shows a third alternative arrangement of rain-sensitive areas;

[0028] FIG. 10 shows a fourth alternative arrangement of rain-sensitive areas;

[0029] FIG. 11 shows relative optical signals observed as a function of rain drop size for the alternative arrangement of rain-sensitive areas depicted in FIG. 7; and

[0030] FIG. 12 shows two adjacent rain-sensitive areas according to another embodiment.

DETAILED DESCRIPTION

[0031] The present invention will now be explained in more detail with reference to the Figures and firstly referring to FIG. 1. As shown in FIG. 1, a pane 100 has a first surface 102 and a second surface 104. In the context of a rain sensor controlling the windshield wiper of a vehicle, the first surface 102 points to the interior of the vehicle. In the context of a rain sensor controlling the closure of a roof window of a house, the first surface 102 points to the interior of the house.

[0032] A solid layer 106 is coupled to the first surface 102 of the pane 100 via an intermediate soft layer 108 that may consist of a gel. At the side of the solid layer 106 opposing the soft layer, at least one light emitting diode (LED) 110 and at least one photodiode 112 are mounted. The emitter may emit visible or infrared light. The solid layer 106 and the soft layer 108, as well as the windshield 100, are transparent for the light emitted by the emitter.

[0033] Optical elements collimate the light emitted by the emitter. The collimator is configured such that the incident light beam 114 from the emitter 110 enters the windshield 100 in a manner that the light beam forms with the surface normal an angle which is larger than a critical angle (which depend on the optical index of the windshield and the one of the atmosphere). Therefore, when the second surface 104 is dry and clean, the light will be reflected back from the outer surface of the windshield to the detector 112 due to total internal reflection.

[0034] The area at the second surface 104 which is irradiated by the light emitted by the emitter 110 is denoted as rain-sensitive area 118.

[0035] When the area on the second surface of the pane hit by the light beam is covered by a rain drop 115, the light will not be reflected but instead be transmitted into the half space 117 above the second surface. The emitter 110 and the receiver 112 are connected to a power and measurement circuit 120 which receives the output signal from the photodiode 112 and, furthermore, drives the LED 110.

[0036] The setup depicted in FIG. 1 contains only a single rain-sensitive area 118. If multiple emitters and/or sensors are employed and the light is suitably guided by optical elements, multiple rain-sensitive areas 118 can be obtained.

[0037] FIG. 2 shows two approaches for determining a minimal rain droplet size, the approaches comprising a continuous and a discrete strategy. The continuous strategy is to determine the fraction of rain-sensitive area covered by a rain drop. The discrete strategy is to determine the number of rain-sensitive areas touched by a rain drop.

[0038] FIG. 3 shows the principle of the measure of the minimum rain drop size according to the continuous strategy applied to a single rain-sensitive area. The left column shows three scenarios of a single rain-sensitive area (white circle) being partially covered by a rain droplet (dark circle). The right column shows the respective droplet with minimal radius, defined such that the area of the droplet with minimal radius is equal to the area of the rain-sensitive area covered by the real droplet. If the radius of the rain-sensitive area is denoted as r and the minimal droplet radius as R.sub.min, the relative signal drop, S, is given by S=R.sub.min.sup.2/r.sup.2, with R.sub.minr. Thus, R.sub.min=S.sup.1/2r. This principle can be adapted with multiple rain-sensitive areas.

[0039] FIG. 4 (top panel) shows four rain-sensitive areas 118 arranged in a chain 119 in a view perpendicular to the windshield. The rain-sensitive areas are all of equal size and exhibit typical radii r of 0.2 mm to 10 mm. A typical distance D between the centers of adjacent rain-sensitive areas 118 is 0 up to 10 mm.

[0040] As shown FIG. 4A, all rain-sensitive areas 118 are dry. In FIG. 4B, a configuration is shown where a single rain drop 115 covers one of the rain-sensitive areas. Furthermore, FIGS. 4C to 4E show configurations in which a rain drop covers two, three, or four, respectively, rain-sensitive areas 118. In the bottom panel, the corresponding optical signal is indicated. If no rain-sensitive area 118 is covered by a rain droplet, the optical signal adopts the maximum possible value, 100%. When a single rain-sensitive area is covered by a rain droplet, the relative optical signal is 75%. Furthermore, when two rain-sensitive areas are covered by a rain droplet, the relative optical signal is 50%. When three rain-sensitive areas are covered by a rain droplet, the relative optical signal is 25%. Finally, when all four rain-sensitive areas are covered by a rain droplet, the relative optical signal is 0%.

[0041] In FIGS. 4B to 4E, depending on the droplet size, either one, two, three or four rain-sensitive areas are fully covered by the droplet. However, for intermediate droplet sizes, or if the droplet is displaced vertically or horizontally, the droplet might cover rain-sensitive areas also only partially.

[0042] If A.sub.i with i=1, . . . , n denotes the size of rain-sensitive area i, and A.sub.i the size of rain-sensitive area i covered by a rain droplet, the fraction a=.sub.i A.sub.i/.sub.i A.sub.i is the relative size of rain-sensitive area covered by a droplet. The latter is equal to the relative signal drop, i.e., a=S.

[0043] Distributions of signal intensities observable for given rain drop sizes may be obtained from Monte Carlo simulations. Here, for each droplet size, droplets are placed randomly, with their centers uniformly distributed in a rectangular area enclosing the four rain-sensitive areas. For each position, the relative size of the fraction of rain-sensitive area covered by the droplet, and, thus, the corresponding relative signal, is determined.

[0044] Distributions of signal intensities observable for given rain drop sizes obtained from such simulations are shown in FIG. 5. In the limit of vanishing droplet size, a maximum of the radiation emitted by the emitter and hitting the outer surface at any part of the rain-sensitive areas will be detected by the receiver, leading to a maximum signal intensity of one. If parts of the rain-sensitive areas are covered by the rain droplet, signals between 100% and a lower bound which depends on the size of the rain droplet are observed. The distributions of relative signals for various drop sizes are shown in FIG. 5 (bottom).

[0045] FIG. 5 (top) indicates that for the linear arrangement of rain-sensitive areas 118 shown in FIG. 4, the maximum change of the signal drop S, S.sub.max, increases with the radius of the rain droplet R in a linear fashion.

[0046] As shown in FIGS. 7 to 10, in alternative embodiments (as compared to the linear arrangement depicted in FIG. 6), rain-sensitive areas 118 may be located on the corners of a square, diamond, or hexagon, or form a rectangle.

[0047] FIG. 11 indicates that if the rain-sensitive areas reside on the corners of a square, i.e., form a minimal quadratic array, the maximal signal drop S.sub.max scales accordingly to the droplet size. Indeed, for each arrangement of the sensitive areas, the relationship between the S and the minimal rain drop size is particular and not necessarily linear. In contrast, as shown above, R.sub.min is linear in S if the rain-sensitive areas form a linear chain. Thus, in the latter case, R.sub.min is more sensitive to S. For this reason, for precise determination of R.sub.min, the embodiment in which the rain-sensitive areas form a linear chain is preferable over the embodiment in which the rain-sensitive areas form a quadratic array.

[0048] In summary, referring back to FIG. 2, a minimal rain drop size may be inferred from the number of sensitive areas touched by droplets. In other words, the minimal rain drop size can be also defined from a discrete point of view, where the proportion of covered sensitive areas are not available but only the fact that they are covered (partially or totally).

[0049] Here, the terminology indicated in FIG. 12 is used, denoting the distance between the rims of adjacent rain-sensitive areas, D denoting the diameter of the sensitive areas (r is the radii; D=2r). Here, the terminology for the next equation, is A.sub.i with i=1, . . . , n denoting the size of rain-sensitive area i, and A.sub.i the size of rain-sensitive area i covered by a rain droplet, S=.sub.i A.sub.i/.sub.i A.sub.i denoting the relative size of rain-sensitive area covered by a droplet, n the number of sensitive areas on the sensor.

[0050] The determination of the minimal rain drop size can be computed with two strategies: [0051] (1) the relative signal drop A.sub.i is measured (on each rain sensitive area) and said minimal drop size is calculated from Eq. 1; [0052] (2) the number of rain sensitive areas impacted by droplet are counted and said minimal drop size is calculated as Eq. 2.

[0053] According to Eq. 1, the radius of the minimal drop size is described as:


R.sub.min=f(n, D, , A.sub.i) (Eq. 1)

[0054] For a single circular rain sensitive area, the minimum rain drop radius is given by Eq. 1A:


R.sub.min=S.sup.1/2r (Eq. 1A)

[0055] With multiple rain-sensitive areas, the equation needs to be defined differently (with Monte-Carlo simulation for example). It depends on the geometry of the active surface (circle, square, linear chain, quadratic array . . . ) of the sensor and on the shape of the droplet.

[0056] However, one special case can be modeled. When considering rain-sensitive areas arranged in a linear chain as in the embodiment shown in FIG. 4 (top panel) or FIG. 6, a given rain-sensitive area being completely covered by a droplet or completely free from any droplet, the equation becomes


R.sub.min=[k(D+)]/2 (Eq. 1B)

[0057] The previous equation is just a simplification and valid only for particular cases.

[0058] Equation 2 reads


R.sub.min=[(k2)*(D+)]/2 with (k>1) (Eq. 2)

TABLE-US-00001 REFERENCE NUMERALS Reference Numeral Description 100 Pane 102 First surface 104 Second surface 106 Flat solid layer; first optical coupling means 108 Intermediate soft layer; second optical coupling means 110 Light emitting diode (LED) 112 Photodiode 114 Incident light beam 115 Rain drop 117 Half space above second surface of the pane 118 Rain-sensitive area 120 Power and measurement circuit