Waveguide structure comprising first and second waveguide sections connected to each other through a fixed connector
11705613 · 2023-07-18
Assignee
Inventors
Cpc classification
H01P3/16
ELECTRICITY
International classification
H01P3/16
ELECTRICITY
Abstract
A waveguide structure includes a first waveguide section mechanically and electrically connected by a fixed connector to a second waveguide section. The waveguide sections include a dielectric material with a ground layer and a conductor structure with a pair of elongate conductors. The fixed connector includes a dielectric material with a pair of contact pads insulated from a ground layer. The fixed connector is attached by its top side to the bottom sides of interface sections of the waveguides sections forming a ground contact. The interface sections each comprise an intermediate conductor from each of the elongate conductors at the top side to the bottom side of the dielectric material. The intermediate conductors are connected via the contact pads.
Claims
1. A waveguide structure comprising: at least one first waveguide section mechanically and electrically connected by at least one fixed connector to at least one second waveguide section, wherein each of the at least one first waveguide section and the at least one second waveguide section comprises: at least one layer of a first dielectric material having respective first layer top side, first layer bottom side, and two first layer opposing ends, a ground layer of a corresponding first electrically conductive material on the first layer bottom side, at least one conductor structure including a pair of elongated conductors of a corresponding second electrically conductive material on the first layer top side, the at least one conductor structure being insulated from the ground layer, and an interface section at at least one of the two first layer opposing ends; wherein the at least one fixed connector comprises: at least one layer of a second dielectric material having respective second layer top side, second layer bottom side, and two second layer opposing ends, at least one pair of contact pads of a corresponding third electrically conductive material on the top side, and a connector ground layer of a corresponding fourth electrically conductive material on the second layer top side and insulated from the at least one pair of contact pads, wherein the at least one fixed connector is attached by a top side thereof to a bottom side of an interface section of a first end of the at least one first waveguide section, having a respectively corresponding electrical contact between the connector ground layer and a ground layer of the at least one first waveguide section, to the bottom side of an interface section of a second end of the at least one second waveguide section, having a respectively corresponding electrical contact between the connector ground layer and a ground layer of the at least one second waveguide section, wherein: each of the interface sections of the at least one first waveguide section and the at least one second waveguide section comprises a corresponding intermediate conductor extending from each of elongated conductors at the first layer top side to the first layer bottom side of the at least one layer of the first dielectric material, each of said corresponding intermediate conductors is connected to one of the at least one pair of contact pads and insulated from the corresponding ground layer of the at least one of the first waveguide section and the at least one second waveguide section, the at least one first and the at least one second waveguide sections are opposing each other and at least one intermediate conductor of the first waveguide section is connected to a corresponding intermediate conductor of the opposing second waveguide section by the at least one pair of contact pads.
2. A waveguide structure according to claim 1, wherein one of the at least one pair of contact pads of the at least one fixed connector is connected to an intermediate conductor, of corresponding intermediate conductors of the interface sections of the at least one first waveguide section and the at least one second waveguide section, by at least one of soldering connections, welding connections, a conductive adhesive, or a galvanized contact.
3. A waveguide structure according to claim 1, wherein the at least one conductor structure and/or at least one of ground layers of the waveguide structure includes a thin copper layer galvanized with a high conductivity material.
4. A waveguide structure according to claim 1, wherein the connector ground layer of the at least one fixed connector is connected to the at least one ground layer of at least one of the first and second waveguide sections by at least one of soldering connections, welding connections, conductive adhesive, or galvanized contact.
5. A waveguide structure according to claim 1, wherein the at least one first waveguide section and the at least one second waveguide section has a shape of a rectangular plate or arc shaped plate.
6. A waveguide structure according to claim 1, wherein the at least one conductor structure includes uniform lines having a predetermined impedance, structured pattern lines configured to have a filtering characteristic.
7. A waveguide structure according to claim 1, wherein the at least one conductor structure and/or at least one of ground layers of the at least one of the first and second waveguide sections includes a thin copper layer galvanized with a high conductivity material.
8. A waveguide structure according to claim 7, wherein the high conductivity material is silver and/or gold.
9. A waveguide structure according to claim 1, wherein elongated conductors of the pair of elongated conductors are parallel to one another and spaced with a first distance.
10. A waveguide structure according to claim 9, wherein a distance between the two intermediate conductors is larger than the first distance.
11. A waveguide structure according to claim 9, wherein the pair of elongated conductors are separated by a second distance at the interface sections of the first and second ends, the second distance being larger than the first distance.
12. A waveguide structure according to claim 1, wherein one of the at least one pair of contact pads of the at least one fixed connector is connected to an intermediate conductor, of corresponding intermediate conductors of the interface sections of the at least one first waveguide section and the at least one second waveguide section, by at least one of soldering connections, welding connections, a conductive adhesive, or a galvanized contact.
13. A waveguide structure according to claim 1, the at least one first waveguide section and/or the at least one second waveguide section includes at least one printed circuit board.
14. A waveguide structure according to claim 1, wherein the at least one fixed connector includes at least one printed circuit board.
15. A waveguide structure according to claim 1, wherein the connector ground layer of the at least one fixed connector is connected to the at least one ground layer of at least one of the first and second waveguide sections by at least one of soldering connections, welding connections, conductive adhesive, or galvanized contact.
16. A waveguide structure comprising: at least one first waveguide section mechanically and electrically connected by at least one fixed connector to at least one second waveguide section, wherein each of the at least one first waveguide section and the at least one second waveguide section comprises: at least one layer of a first dielectric material having a first layer top side, a first layer bottom side, and two first layer opposing ends, a ground layer of corresponding first electrically conductive material on the first layer bottom side, at least one conductor structure including a pair of elongated conductors of a corresponding second electrically conductive material on the first layer top side, the at least one conductor structure being insulated from the ground layer, and an interface section at at least one of the two first layer opposing ends, wherein the at least one fixed connector comprises: at least one layer of a second layer dielectric material having a second layer top side, a second layer bottom side, and two second layer opposing ends, and a connector ground layer, wherein the at least one fixed connector is attached by a top side thereof to a bottom side of an interface section of a first end of the at least one first waveguide section, having a respectively corresponding electrical contact between the connector ground layer and a ground layer of the at least one first waveguide section, to a bottom side of an interface section of a second end of the at least one second waveguide section, having a respectively corresponding electrical contact between the connector ground layer and a ground layer of the at least one second waveguide section, wherein: the interface sections of the at least one first waveguide section and the at least one second waveguide section are connected by a pair of conductive pads, wherein each of the conductive pads of said pair connects each of a pair of elongated conductors of the at least one first waveguide section to each of the corresponding of the elongated conductors of the at least one second waveguide section.
17. A waveguide structure according to claim 16, wherein the at least one conductor structure includes uniform lines having a predetermined impedance, structured pattern lines configured to have a filtering characteristic.
18. A waveguide structure according to claim 16, wherein elongated conductors of the pair of elongated conductors are parallel to one another and spaced with a first distance.
19. A waveguide structure according to claim 16, wherein the at least one first waveguide section and the at least one second waveguide section has a shape of a rectangular plate or arc shaped plate.
20. A waveguide structure according to claim 16, wherein at least one of the conductive pads of the pair of conductive pads forms a corrugation between the at least one first waveguide section and the at least one second waveguide section.
21. A waveguide structure according to claim 16, wherein the interface sections of the at least one first waveguide section and the at least one second waveguide section are straight cut ends of the corresponding at least one of the first and second waveguide sections.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following the invention will be described by way of example, without limitation of the general inventive concept, on examples of embodiment with reference to the drawings. Reference is made to the list of reference numerals below, which identifies the components in the figures, where like features are denoted by the same reference labels throughout the drawings and detailed description thereof.
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DETAILED DESCRIPTION OF THE INVENTION
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(30) The waveguide structure as shown may be mounted to the circumference of a slipring module by adhesives, a layer of adhesive tape or mounting brackets or a combination those.
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(32) Further, the first interface section 218 includes a first intermediate conductor 215 which extends from the first elongate conductor 212 down to the bottom side of the first layer of dielectric material. There may be a first contact pad 214 at the bottom of the first layer of dielectric material 211 to simplify contacting with a fixed connector 250. The first contact pad 214 may be connected to the first intermediate conductor 215.
(33) Further, the second interface section 228 includes a second intermediate conductor 225 which extends from the second elongate conductor 222 down to the bottom side of the second layer of dielectric material. There may be a second contact pad 224 at the bottom of the second layer of dielectric material 221 to simplify contacting with a fixed connector. The second contact pad 224 may be connected to the second intermediate conductor 225.
(34) A fixed connector 250 includes a fixed connector dielectric layer 251 which has a connector ground layer 255, 256. The sections of the connector ground layer 255, 256 are electrically connected, for example by a connector ground base layer 252 at the bottom side of the fixed connector dielectric layer and by additional vias or through-holes 257. Further, the fixed connector further includes at least one contact pad 253 on the top side thereof, which is electrically insulated from the ground layer. The fixed connector may have the same width as the first and second waveguide sections, but may be much shorter, e.g., up to 5 cm or up to 10 cm. The thickness of the fixed connector and/or of the waveguide sections may be more than 0.5 mm and up to 2 mm, 3 mm or 5 mm. The fixed connector and/or of the waveguide sections may include a fiber reinforced polymer for increased mechanical stability and may be a PCB.
(35) To provide an electrical connection between the first waveguide section 210 and the second waveguide section 220, the fixed connector 250 is soldered to these waveguide sections. For ground connection, the connector ground layer 255, 256 is soldered to the ground layers 216, 226 of first and second waveguide sections. Further, the contact pad 253 is soldered to the first and second intermediate conductors 215, 225, and/or to first and second contact pads 214, 224. The first and second contact pads 214, 224 provide a better soldering over a larger surface, but may also be omitted if the intermediate conductors reach close to the contact pad 253. Instead of soldering, the contact may be established by welding, conductive adhesive or anodizing, or a combination thereof. In addition, there may be rivets and/or screws for mechanical fixation of at least one waveguide section to a fixed connector.
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(39) To provide an electrical connection between the first waveguide section 310 and the second waveguide section 320, the fixed connector 350 may be soldered to these waveguide sections. For ground connection, the connector ground layers 355, 356 which are connected by at least one via 357 to the fixed connector ground base layer 352 being below the dielectric layer 351, are soldered to the ground layers 216, 226 of first and second waveguide sections. Further, the contact pad 353 is soldered to the first and second intermediate conductors 215, 225 (shown in
(40) In the previous embodiment, there is a significant distance between the interface sections of the waveguide sections, whereas in this embodiment, the interface sections of the waveguide sections are directly connected together. This distance has an immediate influence on the characteristic impedance of the interface sections. The characteristic impedance of the interface sections may normally match to the characteristic impedance of the elongate conductors to avoid reflections and therefore signal distortions. Therefore, the distance between the interface sections may be selected such that the characteristic impedance of the connection between the interface sections matches to the characteristic impedance of the waveguide sections.
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(63) Alternatively, the holes 259 may be used to enforce the mounting of a waveguide section to the fixed connector 250 by inserting and compressing rivets.
(64) All embodiments of lines, waveguides, waveguide sections and fixed connectors may be combined.
LIST OF REFERENCE NUMERALS
(65) 100 waveguide structure 110 waveguide section 111 layer of dielectric material 112, 113 elongate conductors 114, 115 elongate conductors as microstrip conductors 116 ground layer 117 waveguide section 118, 119 layer of dielectric material 120 waveguide section 130 waveguide section 131 waveguide section 132 waveguide section 133 distance between elongate conductors at end section 134 first distance between elongate conductors 140 waveguide section 141 first end section 142 second end section 151 radius in x-z plane 152 radius in x-y plane 200 waveguide structure section 210 first waveguide section 211, 311 first layer of dielectric material 212, 213 first elongate conductors 214 first contact pad 215 first intermediate conductor 216 first ground layer 218 first interface section 220 second waveguide section 221, 321 second layer of dielectric material 222, 223 second elongate conductors 224 second contact pad 225 second intermediate conductor 226 second ground layer 228 second interface section 250 fixed connector 251 fixed connector dielectric layer 252 connector ground base layer 253, 254 contact pads 255, 256 connector ground layer 257 via, trough hole 258 solder spots 259 screw holes 300 further waveguide structure section 310 first waveguide section 315 shortened first intermediate conductor 320 second waveguide section 325 shortened second intermediate conductor 350 modified fixed connector 351 fixed connector dielectric layer 352 connector ground base layer 353 contact pad 355, 356 connector ground layer 357 via, trough hole 358 solder spots 359 protrusion 360 waveguide structure section 400 waveguide structure section 410 first waveguide section 412 first elongate conductors 415 first intermediate conductor 420 second waveguide section 422 second elongate conductors 425 second intermediate conductor 450 fixed connector 451 fixed connector dielectric layer 452 connector ground base layer 462 solder 500 waveguide structure section 510 first conductor element section 511 first layer of dielectric material 520 second conductor element section 521 second layer of dielectric material 550 fixed connector 560 waveguide structure section 561 first conductor element section 562 first layer of dielectric material 563 second conductor element section 564 second layer of dielectric material 565 first ground layer 566 second ground layer 600 glued waveguide structure section 601 waveguide structure section with conductive pad 602 waveguide structure section with connecting pad 603 waveguide structure section with flexible conductive pad 610 first waveguide section 611 first layer of dielectric material 612, 613 first elongate conductors 616 first ground layer 618 first interface section 620 second waveguide section 621 second layer of dielectric material 622, 623 second elongate conductors 626 second ground layer 628 second interface section 663 conductive glue 665 conductive pad 670 connecting pad 675, 676 conductive pads 677 base 685, 686 flexible conductive pads 687 solder 688 corrugation 710, 720, 730, 740, 750 waveguide sections 715, 725, 735, 745 fixed connectors 761, 762 terminations 765 signal connector