RADIANT HEATING INSTALLATION SYSTEMS
20200011541 ยท 2020-01-09
Inventors
Cpc classification
Y02B30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D3/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/149
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/146
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A radiant heating installation system is provided herein. The system includes a radiant heating tubing defining a tubing run. The system can include a first removable positioning fixture that receives a portion of the radiant heating tubing and temporarily restrains the radiant heating tubing in a deflected configuration. The system can also include a second removable positioning fixture configured to that receives a second portion of the radiant heating tubing and temporarily restrains the radiant heating tubing along a run of the radiant heating tubing.
Claims
1. A radiant heating installation system comprising: a radiant heating tubing defining a tubing run; a first removable positioning fixture that receives a first portion of the radiant heating tubing and temporarily restrains the radiant heating tubing in a deflected configuration; and a second removable positioning fixture that receives a second portion of the radiant heating tubing and temporarily restrains the radiant heating tubing along the tubing run.
2. The radiant heating installation system of claim 1, wherein the first removable positioning fixture includes: a support base; a deflection region positioned on the support base and configured to contact the radiant heating tubing; and at least one tubing guide positioned on the support base and associated with the deflection region such that the association between the at least one tubing guide and the deflection region is configured to retain the position of the radiant heating tubing in a shape that generally conforms to the shape of the deflection region causing a change in a natural shape of the radiant heating tubing.
3. The radiant heating installation system of claim 1, wherein the second removable positioning fixture includes: a support base; at least one deflection region positioned on the second support base and configured to contact the radiant heating tubing; and at least one tubing guide positioned on the second support base and associated with the at least one deflection region such that the association between the at least one tubing guide and the at least one deflection region is configured to retain the position of the radiant heating tubing in a shape that generally conforms to the shape of the at least one deflection region causing a change in a natural shape of the radiant heating tubing.
4. The radiant heating installation system of claim 3, wherein the second removable positioning fixture includes an anchor for fixing the second removable positioning fixture with respect to a surface underlying the support base.
5. The radiant heating installation system of claim 3, wherein the at least one tubing guide is a protrusion extending from the support base.
6. The radiant heating installation system of claim 3, wherein the at least one deflection region is a cylindrical protrusion extending from the second removable positioning fixture.
7. The radiant heating installation system of claim 3, wherein the second removable positioning fixture includes a plurality of deflection regions arranged linearly with respect to one another.
8. The radiant heating installation system of claim 7, wherein the linear arrangement of the plurality of deflection regions runs orthogonal to the direction that the radiant heating tubing extends from the second removable positioning fixture.
9. The radiant heating installation system of claim 7, wherein the linear arrangement of the plurality of deflection regions runs non-orthogonally to the direction that the radiant heating tubing extends from the second removable positioning fixture.
10. The radiant heating installation system of claim 3, wherein the second removable positioning fixture includes an association between the at least one tubing guide and the at least one deflection region being configured to form a deflection in the tubing of 180 or less.
11. The radiant heating installation system of claim 10, wherein the association between the at least one tubing guide and the at least one deflection region is configured to form a deflection in the tubing direction of approximately 90.
12. The radiant heating installation system of claim 1, wherein the tubing run defines a plurality of spans between the first removable positioning fixture and the second removable positioning fixture.
13. The radiant heating installation system of claim 1, wherein the first removable positioning fixture includes a connector for connecting the first removable positioning fixture to an adjacent removable positioning fixture.
14. The radiant heating installation system of claim 1, further comprising a guide fixture positioned between the first removable positioning fixture and the second removable positioning fixture, wherein the guide fixture is maintains a consistent center-to-center dimension between a plurality of spans of the radiant heating tubing extending between the first removable positioning fixture and the second removable positioning fixture.
15. A method for installation of a radiant heating system at an installation site: positioning a first fixture in a predetermined location; positioning a second fixture in a predetermined location; extending a radiant heating conduit around a portion of the first fixture; extending the radiant heating conduit from the first fixture to the second fixture; extending the radiant heating conduit around a portion of the second fixture; securing the radiant heating conduit in place via the first fixture and the second fixture prior to permanent fixation of the radiant heating conduit to a permanent structure; permanently securing the radiant heating conduit by attaching the radiant heating conduit to the permanent structure; and removing the first fixture and the second fixture while generally maintaining the permanent connections.
16. The method of claim 15, wherein the first fixture and the second fixture includes different identifiers and different runs of tubing coordinate with the different identifiers on the first and second fixtures.
17. The method of claim 15, wherein the first fixture and the second fixture are configured to form a 90 deflection in the path of the radiant heating conduit.
18. The method of claim 15, further comprising extending the radiant heating conduit to an additional fixture configured to form a 90 deflection in the path of the radiant heating conduit.
19. The method of claim 15, further comprising connecting a first end of the radiant heating conduit and a second end of the radiant heating conduit to a fluid distribution manifold.
20. The method of claim 15, further comprising extending the radiant heating conduit between the first fixture and the second fixture in a plurality of spans by wrapping the radiant heating conduit around a plurality of turns on each of the first fixture and the second fixture, such that the radiant heating conduit extends back and forth between the first fixture and the second fixture in parallel spans.
21. The method of claim 15, further comprising determining distinct radiant heating zones for different radiant heating requirements based on a received mechanical layout of a building design.
22. The method of claim 21, further comprising determining paths for the radiant heating conduit for populating the distinct radiant heating zones.
23. The method of claim 22, further comprising determining types of fixtures, number of fixtures, and location of fixtures required to route the radiant heating conduit along the determined paths.
24. The method of claim 23, further comprising correlating each of the fixture locations with an electronic coordinate measurement location point within the design layout.
25. The method of claim 24, further comprising determining the location of each of the fixtures, including the first fixture and the second fixture via the electronic coordinate measurement location points.
26. A removable positioning fixture configured to temporarily retain radiant heating tubing in a radiant heating layout prior to permanent fixation of the radiant heating tubing, the positioning fixture comprising: a support base removably positionable under the radiant heating tubing; a deflection region positioned on the support base and configured to contact the radiant heating tubing and deflect the radiant heating tubing around a radius defined by the deflection region; and a tubing guide positioned on the support base and associated with the deflection region such that the association between the tubing guide and the deflection region is configured to retain the position of the radiant heating tubing in a shape that generally conforms to the radius defined by the deflection region causing a change in a natural shape of the radiant heating tubing.
27. The positioning fixture of claim 26, wherein the tubing guide is a protrusion extending from the support base.
28. The positioning fixture of claim 26, wherein the tubing guide is a first tubing guide and the positioning fixture includes a second tubing guide positioned with respect to the deflection region such that an association between the first tubing guide, the second tubing guide, and the deflection region is configured to direct the tubing away from the deflection region on each side thereof and between the first and second tubing guides.
29. The positioning fixture of claim 26, further comprising a plurality of deflection regions and a plurality of sets of tubing guides configured to form a plurality of generally parallel runs of radiant heating tubing.
30. The positioning fixture of claim 29, wherein the plurality of deflection regions are arranged linearly.
31. The positioning fixture of claim 30, wherein the linear arrangement of the plurality of deflection regions runs orthogonal to the direction that the radiant heating tubing extends from the positioning fixture.
32. The positioning fixture of claim 30, wherein the linear arrangement of deflection regions runs non-orthogonally to the direction that the radiant heating tubing extends from the positioning fixture.
33. The positioning fixture of claim 26, further comprising a connector for connecting the positioning fixture to an adjacent positioning fixture.
34. The positioning fixture of claim 26, further comprising an anchor for fixing the positioning fixture with respect to a surface underlying the support base.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] The foregoing and other features of the present disclosure will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. Understanding that these drawings depict only several examples in accordance with the disclosure and are, therefore, not to be considered limiting of its scope, the disclosure will be described with additional specificity and detail through use of the accompanying drawings, in which:
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024] all arranged in accordance with at least some embodiments of the present disclosure.
DETAILED DESCRIPTION
[0025] In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative examples described in the detailed description, drawings, and claims are not meant to be limiting. Other examples may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the Figures, can be arranged, substituted, combined, separated, and designed in a wide variety of different configurations, all of which are implicitly contemplated herein.
[0026] This disclosure is drawn, inter alia, to methods, systems, products, devices, and/or apparatus generally related radiant heating systems and installation devices and methods for the same. Radiant heating systems utilize continuous runs of material suitable to effect heat transfer with the surrounding structures. In various embodiments, hollow tubing or conduit are configured for heating or cooling fluid to be distributed along the length thereof enabling heat transfer with the surrounding structures. The tubing or conduit generally includes, but is not limited to, PEX tubing. As used herein the tubing or conduit will generally be referred to as tubing. In other embodiments, length of wire may be laid out and configured for electrical radiant heating. Any of these radiant heating structures may incorporate the various aspects, embodiments, and examples of the devices, systems, and methods discussed herein. However, for the sake of simplicity, the radiant heating materials will be generally described via the embodiment of fluid based radiant heating systems.
[0027] In accordance with various embodiments and as illustrated in
[0028] In accordance with various embodiments, the tubing installation system 100 can include one or more installation fixtures/jigs. The installation fixtures are configured to hold at least one dimension, position, orientation, or other aspect of the tubing 10 in place during installation of the system as a whole. Specifically, the installation fixtures are configured to hold the tubing 10 in place while the system is being laid out and then the tubing installation system 100 can be removed once the tubing 10 has been permanently attached to a permanent structure, e.g., wire tied to the metal grid in a poured floor or staked to the ground under pavers in a snow melt application.
[0029] In various embodiments, as illustrated in
[0030] In various embodiments, as illustrated in
[0031] In various embodiments, the tubing installation system 100 can include angled end loop fixtures 400. The angled end loop fixtures 400 can be configured to position end loops (i.e., approximately 180 turns in the tubing 10) along runs of the tubing 10 which define an angled edge within a zone of the tubing 10.
[0032] In various embodiments, as illustrated in
[0033] In various embodiments, the tubing installation system 100 can include one or more partial span end loop fixtures 600. The partial span end loop fixtures 600 can be configured as a length control for a run of tubing 10. For example, the partial span end loop fixtures 600 can be configured to position a turn or bend part way across a span of the tubing 10. A span being defined as the distance between the majority of turns in a run of tubing 10 or in a group of runs of tubing 10. For example, as shown in
[0034] In various embodiments, the tubing installation system 100 can include one or more intermediate guides 700. The intermediate guides 700 are configured to maintain center-to-center position of the tubing 10 across long spans between turns, bends, or other similar features. For example, as illustrated in
[0035] In accordance with various embodiments, as illustrated in
[0036]
[0037] In accordance with various embodiments, the turns 210 include suitable structure to define a minimum radius of the tubing 10. In a preferred embodiment, the turns 210 include an exterior surface that contacts the tubing 10. However, in other embodiments, the turn 210 is a discontinuous structure such as multiple studs that define a radius or a portion of a radius to route the tubing 10 around. In embodiments, in which the turn 210 includes an exterior surface, the surface may be a portion of a cylinder (e.g. less than a full cylinder such as a half cylinder or less), but in alternative examples, the surface is fully cylindrical. The turns 210 have a height that is sufficient to retain the tubing 10 during a layout process while the tubing 10 is extended from fixture to fixture. However, the height is also sufficiently small to allow the end loop fixture 200 to be pulled out from under the tubing 10 after the tubing is properly secured to the construction material. As illustrated by way of example in
[0038] In accordance with various embodiments, the guide elements 220 include a suitable structure to redirect the direction of the tubing 10. For example, the guide elements can hold or direct the tubing 10 such that tubing 10 generally follows the turn 210 allowing the tubing 10 to form a bend or loop around the turn 210. In one example, guide element 220 is a protrusion that is located adjacent to turn 210 such that when the tube is routed between the guide element 220 and the turn 210, the guide element 220 overcomes the tendency of the tube 10 to straighten out or flex away from turn 210. In one example, the guide elements 220 are biased to one side of the turn 210. The guide elements 220 may be positioned such that as the tube feeds into and departs from turn 210 as either a bend or a turn, the tube 10 contacts the guide elements 220. In one example, guide elements 222 and 224 are positioned such that the tube 10 passes between the guide elements 222 and 224 as it feeds into and exits from the turn 210. In accordance with various embodiments, each turn 210 on the end loop fixture 200 can have an entry guide element 222a-e and an exit guide element 224a-e. The space between the guide elements 221 may be selected such that the tube 10 is forced back into the desired center-to-center distance (e.g. 6-inches) after forming the desired radius of the turn (e.g. 9-inches). It should be noted that these distances can be the same or different. In accordance with one example, as illustrated in
[0039] In accordance with various embodiments, the guide element 222 and the guide element 224 are positioned with respect to the deflection region 210 such that an association between the first tubing guide element 222, the second tubing guide element 224, and the deflection region 210 is configured to direct the tubing 10 away from the deflection region 210 on each side thereof and between the first tubing guide element 222 and second tubing guide element 224. In accordance with some embodiments, the distance 221 between the first tubing guide element 222 and the second tubing guide element 224 is less than the diameter of the deflection region 210 plus two times diameter of the tubing 10. In accordance with some embodiments, the distance 221 between the first tubing guide element 222 and the second tubing guide element 224 is less than the diameter of the deflection region 210. In accordance with some embodiments, the distance 221 between the first tubing guide element 222 and the second tubing guide element 224 is greater than the diameter of the deflection region 210, but less than the diameter of the deflection region 210 plus two times diameter of the tubing 10. In accordance with some embodiments, the distance 221 between the first tubing guide and the second tubing guide is sufficiently small to cause the first and second tubing guides to deflect the tubing 10 between and of an inch less than the diameter of the deflection region.
[0040] Other structures for the guide elements 220 are also contemplated, including, without limitation, clamps, brackets, straps, or other structures suitable to retain and/or direct the path of tube 10.
[0041] In various embodiments, the support structure 201 is configured to position the various features of the end loop fixture 200 relative to one another. In accordance with various embodiments, the support structure 201 includes suitable structure to support the turn 210 or the guide element 220. In various embodiments, the support structure 201 includes suitable structure to maintain the position of turn 210 relative to the guide element 220. In accordance with various embodiments, the support structure 201 includes a surface 202. In various embodiments, the one or more turns 210 and/or the one or more guide elements 220 extend from the surface 202 and/or are located relative to each other via the surface 202. In various embodiments, the support structure 201 includes one or more supports 204, 206 configured to set a surface height of the surface 202. These supports 204, 206 can be walls, standoff, studs, a contiguous body with surface 202, or other features suitable to engage with the surface or construction material on which the fixture rests. In various embodiments, the support structure 201 can include a plurality of interconnected or related components.
[0042] In accordance with various embodiments, the connectors 240 include suitable elements to constrain one end loop fixture 200 relative to an adjacent fixture (e.g., adjacent fixtures 200a and 200b shown in
[0043] In accordance with various embodiments, the anchor 230 include suitable elements to constrain the end loop fixture 200 relative to the underlying structure such as the construction material, subfloor, wire mesh, ground, or similar structure. The anchor 230 can include any bracket, clamp, anchor, hook, clip, fastener, stake, or other feature suitable to generally constrain the end loop fixture 200 in place during installation of the tubing 10. As tubing 10 is installed around the various fixtures, tension is placed on tubing 10 such that it forms generally straight paths. In the absence of an anchor 230, the fixture 200 would move thus frustrating its purpose. By anchoring end loop fixture 200 in place, tension can be placed on the tubing 10 allowing for an improved installation. In various embodiments, the end loop fixture 200 can include multiple anchors 232, 234. For example, each end of the end loop fixture 200 can have an anchor 230 limiting torque on the end loop fixture 200 when tension is placed on the tubing 10 during installation. In one example, the anchors 230 include apertures 232, 234 that receive a fastener 233 that can be driven down into the subfloor or ground thereby constraining the end loop fixture 200 to its location.
[0044] The various components described in
[0045]
[0046] In accordance with various embodiments, the deflection regions 310 include suitable structure to define a minimum radius of the tubing 10. In a preferred embodiment, the deflection regions 310 include an exterior surface that contacts the tubing 10. However, in other embodiments, the deflection regions 310 is a discontinuous structure such as multiple studs that define a radius or a portion of a radius to rout the tubing 10 around. In embodiments, in which the deflection regions 310 includes an exterior surface, the surface may be a portion of a cylinder (e.g. less than a full cylinder such as a half cylinder or less), but in alternative examples, the surface is fully cylindrical. The deflection regions 310 have a height that is sufficient to retain the tubing 10 during a layout process while the tubing 10 is extended from fixture to fixture. However, the height is also sufficiently small to allow the angled deflection fixture 300 to be pulled out from under the tubing 10 after the tubing is properly secured to the construction material. As illustrated by way of example in
[0047] The various components of the angled deflection fixture 300 can be positioned to retain the desired center-to-center dimension 321 of the tube 10, even when the angled deflection fixture 300 is positioned at angle relative to the direction of the tube 10 extending therefrom. Any angle can be provided for by adjusting the spacing between the deflection region 310 and the guide elements 320 to accommodate the angle while maintaining the desired center-to-center dimension 321 (e.g., 6-inch center-to-center). The change in spacing is a trigonometric calculation of the desired dimension base on angle . In one example, as shown, is about 45 degrees allowing the tubing spacing coming into angled deflection fixture 300 to depart from angled deflection fixture 300 with about the same spacing. In other embodiments, the angle may be greater than 45 degrees such that tubing 10 entering the angled deflection fixture 300 (e.g. the horizontal portion shown) has a greater spacing between one another than the tubing exiting the fixture (e.g. the vertical portion shown). In other embodiments, the angle may be less than 45 degrees such that tubing 10 entering the angled deflection fixture 300 (e.g. the horizontal portion shown) has a smaller spacing between one another than the tubing exiting the angled deflection fixture 300 (e.g. the vertical portion shown).
[0048] In accordance with various embodiments, the guide elements 320 include suitable structures to redirect the direction of the tubing 10. For example, the guide elements can hold or direct the tubing 10 such that tubing 10 generally follows the deflection regions 310 allowing the tubing 10 to form a bend or loop around the deflection regions 310. In one example, guide element 320 is a protrusion that is located adjacent to deflection regions 310 such that when the tube is routed between the guide element 320 and the deflection regions 310, the guide element 320 overcomes the tendency of the tube 10 to straighten out or flex away from deflection regions 310. The guide elements 320 may be positioned such that as the tube 10 feeds into and departs from deflection regions 310, the tube 10 contacts the guide elements 320 and the deflection region 310. In one example, two guide elements 322, 324 are positioned such that the tube 10 passes between the guide elements 324 as it feeds into and exits from the deflection regions 310. In accordance with various embodiments, each deflection regions 310 on the angled deflection fixture 300 can have an entry guide element 324a, 324c, 324e, 324h, 324j, 324l, and an exit guide element 324b, 324d, 324f, 324i, 324k, 324m. In accordance with one example, as illustrated in
[0049] In various embodiments, the support structure 301 is configured to position the various features of the angled deflection fixture 300 relative to one another. In accordance with various embodiments, the support structure 301 includes suitable structure to support the deflection regions 310 or the guide element 320. In various embodiments, the support structure 301 includes suitable structure to maintain the position of deflection regions 310 relative to the guide element 320. In accordance with various embodiments, the support structure 301 includes surfaces 302 and 303. In various embodiments, the support structure 301 can be a single contiguous structure or multiple related structures. For example, a portion of the support structure 301 can mount the guide elements 320 (e.g., from surface 302). A different portion of the support structure 301 can mount the deflection regions 310 (e.g., from surface 303). In various embodiments, the one or more deflection regions 310 and/or the one or more guide elements 320 extend from the surfaces and/or are located relative to each other via the surface. In various embodiments, the support structure 301 includes one or more supports 304, 306 configured to set a surface height of the surface 302. These supports 304, 306 can be walls, standoff, studs, a contiguous body with surfaces 302 and/or 303, or other features suitable to engage with the surface or construction material on which the fixture rests.
[0050] In accordance with various embodiments, the connectors 340 include suitable elements to constrain one angled deflection fixture 300 relative to an adjacent fixture or potions of the same fixture, such as for example, separate parts body 305 to body 370 or 380. The separate parts may allow for easier removal. For example, body 370 and 380 can be disconnected from body 305 and rotated sideways. In this way, body 370 and 380 can support the tubing above body 305 which can be pulled out easily. Then body 370 and 380 can be pulled out like body 305
[0051] The connector 340 can include any bracket, clamp, clip, anchor, hook, or feature suitable to constrain one side of angled deflection fixture 300 to an adjacent structure such as another fixture 300. In various examples, the connector 340 can extend from one side of the angled deflection fixture 300 or from an internal component wall such that an adjacent connector can be engaged. In a particular example, one side of support structure 305 includes a downwardly or upwardly facing hook 316. An opposing side of the support structure 305 can include a downwardly or upwardly facing hook 314. A second component of structure 301 or another fixture can have the opposing downwardly or upwardly facing hook 342. Thus, when two angled deflection fixtures 300 are placed side by side the hooks can engage securing one angled deflection fixture 300 to the other similar. These structures can include further similar details discussed above with regard to angled deflection fixture 300. In other embodiments, one angled deflection fixture 300 can be connected to an adjacent fixture via fasteners (such as clamps, screw, bolts, straps, or other hardware). In other embodiments, adjacent fixtures can be positioned freely of one another.
[0052] In accordance with various embodiments, the anchor 330 include suitable elements to constrain the angled deflection fixture 300 relative to the underlying structure such as the construction material, subfloor, wire mesh, ground, or similar structure. The anchor 330 can include any bracket, clamp, anchor, hook, clip, fastener, stake, or other feature suitable to generally constrain the angled deflection fixture 300 in place during installation of the tubing 10. As tubing 10 is installed around the various fixtures, tension is placed on tubing 10 such that it forms generally straight paths. In the absence of an anchor 330, the angled deflection fixture 300 would move thus frustrating its purpose. By anchoring angled deflection fixture 300 in place, tension can be placed on the tubing 10 allowing for an improved installation. In various embodiments, the angled deflection fixture 300 can include multiple anchors 334, 336. For example, each end of the fixture 300 can have an anchor 330 limiting torque on the angled deflection fixture 300 when tension is placed on the tubing 10 during installation. In one example, the anchors 330 include apertures 334, 336 that receive a fastener 333 that can be driven down into the subfloor or ground thereby constraining the angled deflection fixture 300 to its location.
[0053] The various components described in
[0054]
[0055] In accordance with various embodiments, the deflection regions 410 include suitable structure to define a minimum radius of the tubing 10. In a preferred embodiment, the deflection regions 410 include an exterior surface that contacts the tubing 10. However, in other embodiments, the deflection regions 410 are discontinuous structures such as multiple studs that define a radius or a portion of a radius to route the tubing 10 around. In embodiments, in which the deflection regions 410 includes an exterior surface, the surface may be a portion of a cylinder (e.g. less than a full cylinder such as a half cylinder or less), but in alternative examples, the surface is fully cylindrical. The deflection regions 410 have a height that is sufficient to retain the tubing 10 during a layout process while the tubing 10 is extended from fixture to fixture. However, the height is also sufficiently small to allow the angled end loop fixture 400 to be pulled out from under the tubing 10 after the tubing is properly secured to the construction material. As illustrated by way of example in
[0056] In accordance with various embodiments, the guide elements 420 include suitable structure to redirect the direction of the tubing 10. For example, the guide elements can hold or direct the tubing 10 such that tubing 10 generally follows the deflection regions 410 allowing the tubing 10 to form a bend or loop around the deflection regions 410. In one example, guide element 420 is a protrusion that is located adjacent to deflection regions 410 such that, when the tube is routed between the guide element 420 and the deflection regions 410, the guide element 420 overcomes the tendency of the tube 10 to straighten out or flex away from deflection regions 410. The guide elements 420 may be positioned such that, as the tube 10 feeds into and departs from deflection regions 410, the tube 10 contacts the guide elements 420 and the deflection region 410. As shown in the
[0057] In accordance with various embodiments, the tubing guide element 422 and the tubing guide elements 426 and 428 are positioned with respect to the deflection region 410 such that an association between the first tubing guide element 422, the second tubing guide elements 426 and 428, and the deflection region 410 is configured to direct the tubing 10 away from the deflection region 410 on each side thereof and between the first tubing guide element 422 and second tubing guide elements 426 and 428. In accordance with some embodiments, the distance 421 between the first tubing guide element 422 and the further of the second tubing guide elements 428 is less than the diameter of the deflection region 410 plus two times diameter of the tubing 10. In accordance with some embodiments, the distance 421 between the first tubing guide element 422 and the further of the second tubing guide elements 428 is less than the diameter of the deflection region 410. In accordance with some embodiments, the distance 421 between the first tubing guide element 422 and the further of the second tubing guide elements 428 is greater than the diameter of the deflection region 410, but less than the diameter of the deflection region 410 plus two times diameter of the tubing 10. In accordance with some embodiments, the distance 421 between the first tubing guide 422 and the further of the second tubing guide elements 428 is sufficiently small to cause the first and second tubing guides to deflect the tubing between and of an inch less than the diameter of the deflection region. In accordance with various embodiments, distance 421 and distance 221 are approximately the same as shown for example in
[0058] In accordance with various embodiments with the angled end loop fixture 400 having a plurality of deflection regions 410, angle can be any angle between 15 and 165. In embodiments, with the angled end loop fixture 400 having an angle approximately 90, then fixture 200 and fixture 400 have substantially similar or identical configurations. The angled end loop fixture 400 includes an angle between 20 and 40 or between 50 and 70. In a more particular example, the angled end loop fixture 400 includes an angle of approximately 30 or 60. In one example, as shown in
[0059] In various embodiments, the support structure 401 is configured to position the various features of the angled end loop fixture 400 relative to one another. In accordance with various embodiments, the support structure 401 includes suitable structure to support the deflection regions 410 or the guide element 420. In various embodiments, the support structure 401 includes suitable structure to maintain the position of deflection regions 410 relative to the guide element 420. In various embodiments, the support structure 401 can be a single contiguous structure or multiple related structures (e.g., structure 405 and 430). For example, a portion of the support structure 401 can mount the guide elements 420 (e.g., from surface 402). In various embodiments, the one or more deflection regions 410 and/or the one or more guide elements 420 extend from the surfaces and/or are located relative to each other via the surface. Like other fixtures, the supports can be walls, standoff, studs, a contiguous body with surfaces, or other features suitable to engage with the surface or construction material on which the angled end loop fixture 400 rests.
[0060] In accordance with various embodiments, the connectors 440 include suitable elements to constrain one angled end loop fixture 400 relative to an adjacent fixture or potions of the same fixture such as body 405 to body 440. The connector 440 can include any bracket, clamp, clip, anchor, hook, or feature suitable to constrain one side of angled end loop fixture 400 to an adjacent structure such as another angled end loop fixture 400. In various examples, the connector 440 can extend from one side of the angled end loop fixture 400 or from an internal component wall such that an adjacent connector can be engaged. In a particular example, one side of support structure 405 includes a downwardly or upwardly facing hook 416. An opposing side of the support structure 405 can include a downwardly or upwardly facing hook 414. A second component of structure 401 or another fixture can have the opposing downwardly or upwardly facing hook 442. Thus, when two angled end loop fixtures 400 are placed side by side the hooks can engage securing one angled end loop fixture 400 to the other similar. These structures can include further similar details discussed above with regards to end loop fixture 200. In other embodiments, one angled end loop fixture 400 can be connected to an adjacent fixture via fasteners (such as clamps, screw, bolts, straps, or other hardware). In other embodiments, adjacent fixtures can be positioned freely of one another.
[0061] In accordance with various embodiments, the anchor 440 includes suitable elements to constrain the angled end loop fixture 400 relative to the underlying structure such as the construction material, subfloor, wire mesh, ground, or similar structure. The anchor 440 can include any bracket, clamp, anchor, hook, clip, fastener, stake, or other feature suitable to generally constrain the angled end loop fixture 400 in place during installation of the tubing 10. As tubing 10 is installed around the various fixtures, tension is placed on tubing 10 such that it forms generally straight paths. In the absence of an anchor 440, the angled end loop fixture 400 would move thus frustrating its purpose. By anchoring angled end loop fixture 400 in place, tension can be placed on the tubing 10 allowing for an improved installation. In various embodiments, the angled end loop fixture 400 can include multiple anchors 434, 436. For example, each end of the angled end loop fixture 400 can have an anchor 430 limiting torque on the angled end loop fixture 400 when tension is placed on the tubing 10 during installation. In one example, the anchors 440 include apertures 434, 436 that receive a fastener 433 that can be driven down into the subfloor or ground thereby constraining the angled end loop fixture 400 to its location.
[0062] The various components described in
[0063]
[0064] In accordance with various embodiments, the deflection regions 510 include suitable structure to define a minimum radius of the tubing 10. In a preferred embodiment, the deflection regions 510 include an exterior surface that contacts the tubing 10. However, in other embodiments, the deflection regions 510 is a discontinuous structure such as a multiple studs that define a radius or a portion of a radius to route the tubing 10 around. In embodiments, in which the deflection regions 510 includes an exterior surface, the surface may be a portion of a cylinder (e.g. less than a full cylinder such as a half cylinder or less), but in alternative examples, the surface is fully cylindrical. The deflection regions 510 have a height that is sufficient to retain the tubing 10 during a layout process while the tubing 10 is extended from fixture to fixture. However, the height is also sufficiently small to allow the staggered bend fixture 500 to be pulled out from under the tubing 10 after the tubing is properly secured to the construction material. As illustrated by way of example in
[0065] In accordance with various embodiments, the guide elements 520 include suitable structure to redirect the direction of the tubing 10. For example, the guide elements can hold or direct the tubing 10 such that tubing 10 generally follows the deflection regions 510 allowing the tubing 10 to form a bend or loop around the deflection regions 510. In one example, guide element 520 is a protrusion that is located adjacent to deflection regions 510 such that, when the tube is routed between the guide element 520 and the deflection regions 510, the guide element 520 overcomes the tendency of the tube 10 to straighten out or flex away from deflection regions 510. The guide elements 520 may be positioned such that, as the tube 10 feeds into and departs from deflection regions 510, the tube 10 contacts the guide elements 520 and the deflection region 510. As shown in the
[0066] In various embodiments, the support structure 501 is configured to position the various features of the staggered bend fixture 500 relative to one another. In accordance with various embodiments, the support structure 501 includes suitable structure to support the deflection regions 510 or the guide element 520. In various embodiments, the support structure 501 includes suitable structure to maintain the position of deflection regions 510 relative to the guide element 520. In various embodiments, the support structure 501 can be a single contiguous structure or multiple related structures. For example, a portion of the support structure 501 can mount the guide elements 520 (e.g., from surface 502). In various embodiments, the one or more deflection regions 510 and/or the one or more guide elements 520 extend from the surfaces and/or are located relative to each other via the surface. Like other fixtures the supports can include walls, standoff, studs, a contiguous body with surfaces, or other features suitable to engage with the surface or construction material on which the fixture rests.
[0067] In accordance with various embodiments, the connectors 540 include suitable elements to constrain one staggered bend fixture 500 relative to an adjacent fixture or potions of the same fixture. The connector 540 can include any bracket, clamp, clip, anchor, hook, or feature suitable to constrain one side of staggered bend fixture 500 to an adjacent structure such as another staggered bend fixture 500. In various embodiments, the connectors can be similar to the connectors of other fixtures and embodiments discussed herein. In various embodiments, staggered bend fixture 500 can be connected to an adjacent fixture via fasteners (such as clamps, screw, bolts, straps, or other hardware). In other embodiments, adjacent fixtures can be positioned freely of one another.
[0068] In accordance with various embodiments, the anchor 530 include suitable elements to constrain the staggered bend fixture 500 relative to the underlying structure such as the construction material, subfloor, wire mesh, ground, or similar structure. The anchor 540 can include any bracket, clamp, anchor, hook, clip, fastener, stake, or other feature suitable to generally constrain the staggered bend fixture 500 in place during installation of the tubing 10. The anchor can be structure similar to the anchors of other fixtures or embodiments discussed herein.
[0069] In accordance with various embodiments, the staggered bend fixture 500 can nest between adjacent fixtures such as fixtures 200a and 200b shown in
[0070] The various components described in
[0071]
[0072] In accordance with various embodiments, the deflection regions 610 include suitable structure to define a minimum radius of the tubing 10. In a preferred embodiment, the deflection regions 610 include an exterior surface that contacts the tubing 10. However, in other embodiments, the deflection region 610 is a discontinuous structure such as multiple studs that define a radius or a portion of a radius to route the tubing 10 around. In embodiments, in which the deflection regions 610 includes an exterior surface, the surface may be a portion of a cylinder (e.g. less than a full cylinder such as a half cylinder or less), but in alternative examples, the surface is fully cylindrical. The deflection regions 610 have a height that is sufficient to retain the tubing 10 during a layout process while the tubing 10 is extended from fixture to fixture. However, the height is also sufficiently small to allow the partial span end loop fixtures 600 to be pulled out from under the tubing 10 after the tubing is properly secured to the construction material. As illustrated by way of example in
[0073] In accordance with various embodiments, the guide elements 620 include suitable structure to redirect the direction of the tubing 10. For example, the guide elements 620 can hold or direct the tubing 10 such that tubing 10 generally follows the deflection regions 610, allowing the tubing 10 to form a bend or loop around the deflection regions 610. In one example, guide element 620 is a protrusion that is located adjacent to deflection regions 610 such that, when the tube is routed between the guide element 620 and the deflection regions 610, the guide element 620 overcomes the tendency of the tube 10 to straighten out or flex away from deflection regions 610. The guide elements 620 may be positioned such that as the tubing 10 feeds into and departs from deflection regions 610, the tubing 10 contacts the guide elements 620 and the deflection regions 610. As shown in the
[0074] In various embodiments, the support structure 601 is configured to position the various features of the partial span end loop fixtures 600 relative to one another. In accordance with various embodiments, the support structure 601 includes suitable structure to support the deflection regions 610 or the guide element 620. In various embodiments, the support structure 601 includes suitable structure to maintain the position of deflection regions 610 relative to the guide element 620. In various embodiments, the support structure 601 can be a single contiguous structure or multiple related structures. For example, a portion of the support structure 601 can mount the guide elements 620 (e.g., from surface 602). In various embodiments, the one or more deflection regions 610 and/or the one or more guide elements 620 extend from the surfaces and/or are located relative to each other via the surface. Like other fixtures, the supports can include walls, standoffs, studs, a contiguous body with surfaces, or other features suitable to engage with the surface or construction material on which the fixture rests.
[0075] In accordance with various embodiments, the connectors 640 include suitable elements to constrain one partial span end loop fixture 600 relative to an adjacent fixture or potions of the same fixture. The connector 640 can include any bracket, clamp, clip, anchor, hook, or feature suitable to constrain one side of partial span end loop fixture 600 to an adjacent structure such as another fixture 600. In various embodiments, the connectors can be similar to the connectors of other fixtures and embodiments discussed herein. In various embodiments, partial span end loop fixture 600 can be connected to an adjacent fixture via fasteners (such as clamps, screw, bolts, straps, or other hardware). In other embodiments, adjacent fixtures can be positioned freely of one another.
[0076] In accordance with various embodiments, the anchor 630 includes suitable elements to constrain the partial span end loop fixture 600 relative to the underlying structure, such as the construction material, subfloor, wire mesh, ground, or similar structure. The anchor 630 can include any bracket, clamp, anchor, hook, clip, fastener, stake, or other feature suitable to generally constrain the partial span end loop fixture 600 in place during installation of the tubing 10. The anchor can be structure similar to the anchors of other fixtures or embodiments discussed herein.
[0077] The various components described in
[0078]
[0079] In accordance with various embodiments, the intermediate guide element 700 can include an anchor suitable to constrain the fixture relative to the underlying structure, such as the construction material, subfloor, wire mesh, ground, or similar structure. The anchor can include any bracket, clamp, anchor, hook, clip, fastener, stake, or other features suitable to generally constrain the fixture in place during installation of the tubing 10. The anchor can be structured similar to the anchors of other fixtures or embodiments discussed herein.
[0080] In accordance with various embodiments, the intermediate guide element 700 can include connectors 742. Connectors 742 include suitable elements to constrain one fixture relative to an adjacent fixture or potions of the same fixture, e.g. bodies 701a, 701b, and/or 701c. The connectors 742 can include any bracket, clamp, clip, anchor, hook, or feature suitable to constrain one side of fixture to an adjacent structure. In various embodiments, the connectors can be similar to the connectors of other fixtures and embodiments discussed herein. In various embodiments, fixture or portions thereof can be connected to an adjacent structure via fasteners (such as clamps, screw, bolts, straps, or other hardware). In other embodiments, adjacent fixtures can be positioned freely of one another.
[0081] The various fixtures 200-600, embodiments, aspects, or examples discussed herein can be manufactured out any suitable material including metal, polymers, wood, or composites of any suitable materials. Additionally, the various fixtures 200-600, embodiments, aspects, or examples discussed herein can manufacture via any suitable process including machine, forming, stamping forging, welding, casting, molding, additive fabrication, etc. In accordance with various embodiments, as illustrated, the various fixtures 200-600, embodiments, aspects, or examples discussed herein are manufactured via sheet metal forming and welding techniques.
[0082]
[0083]
[0084] An example process 1000 for installation of radiant heating material is shown in
[0085] In accordance with various embodiments, as illustrated in
[0086] The present disclosure is not to be limited in terms of the particular examples described in this application, which are intended as illustrations of various aspects. Many modifications and examples can be made without departing from its spirit and scope, as will be apparent to those skilled in the art. Functionally equivalent methods and apparatuses within the scope of the disclosure, in addition to those enumerated herein, will be apparent to those skilled in the art from the foregoing descriptions. Such modifications and examples are intended to fall within the scope of the appended claims. The present disclosure is to be limited only by the terms of the appended claims, along with the full scope of equivalents to which such claims are entitled. It is also to be understood that the terminology used herein is for the purpose of describing particular examples only, and is not intended to be limiting.
[0087] With respect to the use of substantially any plural and/or singular terms herein, those having skill in the art can translate from the plural to the singular and/or from the singular to the plural as is appropriate to the context and/or application. The various singular/plural permutations may be expressly set forth herein for sake of clarity. It will be understood by those within the art that, in general, terms used herein, and especially in the appended claims (e.g., bodies of the appended claims) are generally intended as open terms (e.g., the term including should be interpreted as including, but not limited to, the term having should be interpreted as having at least, the term includes should be interpreted as includes, but is not limited to, etc.).
[0088] It will be further understood by those within the art that if a specific number of an introduced claim recitation is intended, such an intent will be explicitly recited in the claim, and in the absence of such recitation, no such intent is present. For example, as an aid to understanding, the following appended claims may contain usage of the introductory phrases at least one and one or more to introduce claim recitations. However, the use of such phrases should not be construed to imply that the introduction of a claim recitation by the indefinite articles a or an limits any particular claim containing such introduced claim recitation to examples containing only one such recitation, even when the same claim includes the introductory phrases one or more or at least one and indefinite articles such as a or an (e.g., a and/or an should be interpreted to mean at least one or one or more); the same holds true for the use of definite articles used to introduce claim recitations. In addition, even if a specific number of an introduced claim recitation is explicitly recited, those skilled in the art will recognize that such recitation should be interpreted to mean at least the recited number (e.g., the bare recitation of two recitations, without other modifiers, means at least two recitations, or two or more recitations).
[0089] Furthermore, in those instances where a convention analogous to at least one of A, B, and C, etc. is used, in general, such a construction is intended in the sense one having skill in the art would understand the convention (e.g., a system having at least one of A, B, and C would include but not be limited to systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.). In those instances where a convention analogous to at least one of A, B, or C, etc. is used, in general, such a construction is intended in the sense one having skill in the art would understand the convention (e.g., a system having at least one of A, B, or C would include, but not be limited to, systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.). It will be further understood by those within the art that virtually any disjunctive word and/or phrase presenting two or more alternative terms, whether in the description, claims, or drawings, should be understood to contemplate the possibilities of including one of the terms, either of the terms, or both terms. For example, the phrase A or B will be understood to include the possibilities of A or B or A and B.
[0090] As will be understood by one skilled in the art, for any and all purposes, such as in terms of providing a written description, all ranges disclosed herein also encompass any and all possible subranges and combinations of subranges thereof. Any listed range can be easily recognized as sufficiently describing and enabling the same range being broken down into at least equal halves, thirds, quarters, fifths, tenths, etc. As a non-limiting example, each range discussed herein can be readily broken down into a lower third, middle third, and upper third, etc. As will also be understood by one skilled in the art all language such as up to, at least, greater than, less than, and the like include the number recited and refer to ranges which can be subsequently broken down into subranges as discussed above. Finally, as will be understood by one skilled in the art, a range includes each individual member. Thus, for example, a group having 1-3 items refers to groups having 1, 2, or 3 items. Similarly, a group having 1-5 items refers to groups having 1, 2, 3, 4, or 5 items, and so forth.
[0091] The herein described subject matter sometimes illustrates different components contained within, or connected with, different other components. It is to be understood that such depicted architectures are merely examples and that, in fact, many other architectures can be implemented which achieve the same functionality. In a conceptual sense, any arrangement of components to achieve the same functionality is effectively associated such that the desired functionality is achieved. Hence, any two components herein combined to achieve a particular functionality can be seen as associated with each other such that the desired functionality is achieved, irrespective of architectures or intermediate components. Likewise, any two components so associated can also be viewed as being operably connected, or operably coupled, to each other to achieve the desired functionality, and any two components capable of being so associated can also be viewed as being operably couplable, to each other to achieve the desired functionality.
[0092] While various aspects and examples have been disclosed herein, other aspects and examples will be apparent to those skilled in the art. The various aspects and examples disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the following claims.