METHOD AND APPARATUS FOR COOLING IN LIQUEFACTION PROCESS
20230016298 · 2023-01-19
Inventors
- Robert Morgan (Shoreham-by-Sea, GB)
- Stuart Nelmes (Reigate, GB)
- Nicola Castellucci (Woking, GB)
- Daniel Harris (Feltham, GB)
Cpc classification
F25J1/0035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2230/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2270/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2205/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0202
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0251
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25J1/0037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0292
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25J1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Methods and apparatus are disclosed for efficient cooling within air liquefaction processes with integrated use of cold recycle from a thermal energy store.
Claims
1. A cryogenic energy storage system comprising: a cryogenic liquefaction device for liquifying a working fluid of the cryogenic energy storage system; a storage tank configured to store the working fluid from the liquefaction device; a cold recovery circuit including a heat transfer fluid; and a power recovery turbine configured to be driven by the working fluid from the storage tank to produce electricity; the liquefaction device comprising: a feed stream for supplying a gas for liquefaction; a feed stream compressor adapted to output a pressurised stream of gas; a heat storage device for capturing the heat of compression from the pressurised stream of gas from the feed stream compressor; a heat exchanger; a first phase separator; a first expansion device; a first expansion turbine; a second expansion turbine; and a first arrangement of conduits, wherein: the operating inlet pressures of the first and second expansion turbines are different from one another; and the first arrangement of conduits is arranged such that: the feed stream is connected to the input of the feed stream compressor; the output of the feed stream compressor is connected to the heat storage device before the pressurised stream of gas output from the feed stream compressor passes through the heat exchanger where it is divided within the heat exchanger into a first portion of the pressurised stream of gas and a second portion of the pressurised stream of gas; the first portion of the pressurised stream of gas is directed through a remaining portion of the length of the heat exchanger, the first expansion device and the first phase separator; a second portion of the pressurised stream of gas is directed through the first expansion turbine, then through the heat exchanger in a counterflow direction to the first portion of the pressurised stream of gas, and then through the second expansion turbine, and the heat transfer fluid is directed through the heat exchanger; the cold recovery circuit comprising: the thermal energy storage device for storing cold energy; a means for circulating the heat transfer fluid; a second arrangement of conduits arranged to direct the first heat transfer fluid through the thermal energy storage device and through the heat exchanger; wherein heat of compression captured by the heat storage device is used to boost the temperature of the working fluid at an inlet of the power recovery turbine.
2. The cryogenic energy storage system of claim 1, further comprising an evaporator configured to evaporate the working fluid from the storage tank, wherein the cold recovery circuit is configured to capture cold energy from the evaporation of the working fluid from the storage tank.
3. The cryogenic energy storage system of claim 1 wherein the cold recovery circuit comprises: a thermal energy storage device; a means for circulating the heat transfer fluid; and an arrangement of conduits arranged to direct the heat transfer fluid through the thermal energy storage device and the heat exchanger.
4. The cryogenic energy storage system of claim 1, wherein the pressurised stream of gas consists of gaseous air or gaseous nitrogen.
5. The cryogenic energy storage system of claim 4, wherein the pressurised stream of gas is input into the cryogenic liquefaction device from the feed stream compressor at a pressure greater than or equal to the critical pressure.
6. The cryogenic energy storage system of claim 1, wherein the first portion of the pressurised stream of gas and the second portion of the pressurised stream of gas are at different pressures.
7. The cryogenic energy storage system of claim 1, wherein the first portion of the pressurised stream of gas and the second portion of the pressurised stream of gas are at the same pressure.
8. The cryogenic energy storage system of claim 1, wherein the first expansion device comprises a Joule-Thomson valve, another pressure reducing valve, an expansion turbine, or another work extracting device.
9. The cryogenic energy storage system of claim 1, and further comprising a second phase separator and a second expansion device, wherein the arrangement of conduits is arranged such that at least a portion of the second portion of the pressurised stream of gas is directed through the second expansion device and the second phase separator after having passed through the first expansion turbine.
10. The cryogenic energy storage system of claim 9, wherein the second expansion device comprises a Joule-Thomson valve, another pressure reducing valve, an expansion turbine or another work extracting device.
11. The cryogenic energy storage system of claim 1, wherein the output from the second expansion turbine is directed into the first phase separator.
12. The cryogenic energy storage system of claim 1, wherein the arrangement of conduits is arranged such that the pressurized stream of gas output from the heat storage device is directed to a heat rejection device before passing through the heat exchanger.
13. The cryogenic energy storage system of claim 1 wherein the heat storage device is located downstream of the feed stream compressor and upstream of the heat exchanger.
14. The cryogenic energy storage system of claim 1 wherein the heat exchanger has a first end and a second end, the first arrangement of conduits enters the heat exchanger from the thermal storage device at the first end and the second arrangement of conduits of the cold recovery circuit enters the heat exchanger toward the second end of the heat exchanger for providing additional cooling to the pressurised stream of gas.
15. The cryogenic energy storage system of claim 1 wherein the heat exchanger has a first end and a second end, the first arrangement of conduits enters the heat exchanger from the heat storage device at the first end and the second arrangement of conduits of the cold recovery circuit enters the heat exchanger closer to the second end than the second portion of the pressurised stream of gas is directed through the heat exchanger from the first expansion turbine.
16. The cryogenic energy storage system of claim 1 connectable to an electricity supply grid for receiving surplus electrical energy for storage by liquefaction.
17. A cryogenic liquefaction device comprising: a feed stream for supplying a gas for liquefaction; a feed stream compressor adapted to output a pressurised stream of gas; a heat storage device for capturing the heat of compression from the pressurised stream of gas from the feed stream compressor; a heat exchanger; a first phase separator; a first expansion device; a first expansion turbine; and a first arrangement of conduits, arranged such that: the feed stream is connected to the input of the feed stream compressor; the output of the feed stream compressor is connected to the heat storage device before passing through the heat exchanger; the first arrangement of conduits separates in the heat exchanger to provide, a first portion of a pressurised stream of gas directed through the heat exchanger, the first expansion device and the first phase separator; and a second portion of the pressurised stream of gas directed through the first expansion turbine, then through the heat exchanger in a counter-flow direction to the first portion of the pressurised stream of gas; a cold recovery circuit including: a heat transfer fluid; a means for circulating heat transfer fluid; a second arrangement of conduits arranged to direct the first heat transfer fluid through the thermal energy storage device and through the heat exchanger; wherein the heat exchanger has a first end and a second end; the first arrangement of conduits enters the heat exchanger from the thermal storage device at the first end; the first portion of the pressurised stream of gas is directed from the first end to the second end; the second portion of the pressurised stream of gas enters the heat exchanger from the expansion turbine between the first end and the second end and is directed toward the first end in said counter-flow direction.
18. A cryogenic liquefaction device of claim 17 wherein the second arrangement of conduits of the cold recovery circuit enters the heat exchanger a similar distance from the second end as the second portion of the pressurised stream of gas is directed through the heat exchanger from the first expansion turbine.
19. A method for balancing a liquefaction process with the use of cold recycle from an external thermal energy source comprising: directing a pressurised stream of gas from a feed stream compressor through a heat storage device to a heat exchanger having a first end and a second end, directing a first portion of said pressurised stream of gas to the first end and through the heat exchanger to a first expansion device, a first phase separator and to a storage tank configured to store the working fluid from the liquefaction device; directing a second portion of the pressurised stream of gas through a portion of the heat exchanger, a first expansion turbine, then to re-enter the heat exchanger and pass through the heat exchanger in a counter-flow direction to the first portion of the pressurised stream of gas, and then through a second expansion turbine; and directing a heat transfer fluid through a thermal energy storage device and through the heat exchanger through a cold recovery circuit and the heat exchanger; wherein: the operating inlet pressures of the first and second expansion turbines are different from one another.
20. A method for balancing a liquefaction process with the use of cold recycle from an external thermal energy source comprising: directing a first portion of a pressurised stream of gas through a heat exchanger, a first expansion device, and a first phase separator; directing a second portion of a pressurised stream of gas through a first expansion turbine, then through the heat exchanger in a counter-flow direction to the first portion of the pressurised stream of gas, and then through a first compressor; and directing a heat transfer fluid through a cold recovery circuit and the heat exchanger.
21. The method of claim 20 wherein the heat transfer fluid is directed into the heat exchanger closer to the second end than the working fluid re-enters the heat exchanger from the first expansion turbine.
22. A method of storing energy including the method for balancing a liquefaction process of claim 19.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0056] Embodiments of the present invention will now be described with reference to the figures in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0075] The first simplified embodiment of the present invention is shown in
[0076] The heat exchanger has a first end 101 and a second end 102. The first end 101 is also known as the warm end 101 and the second end 102 is also known as the cold end 102. The temperature within the heat exchanger cools between the first warm end 101 and the second cool end 102 as can be seen in the table below.
[0077] In the first embodiment of the present invention shown in
[0078] A proportion of the high pressure process gas input into the heat exchanger at 31, and now at a temperature of between 150-170K (in the preferred case 165K), is separated from the main flow 31, preferably within the heat exchanger 100, via passage 39, and is partially expanded to between 5 and 20 bar (more typically 10-14 bar), using expansion turbine 5, before passing through passage 40, 43 of the heat exchanger 100, where cold thermal energy is transferred to the high pressure gas in stream 35. Passage 39 exits the heat exchanger 100 between the first end 101 and the second end 102 and directs the gas stream to expansion turbine 5. Passage 40 directs the gas stream into the heat exchanger 100 closer to the cold end 102 of the heat exchanger 100 than passage 39 exits the heat exchanger 100. Passage 43 exits the heat exchanger 100 closer to the warm end 101 of the heat exchanger 100 than passage 40 enters the heat exchanger 100. The passages 40, 43 pass the separated gas through the heat exchanger in a counter-flow direction to the main flow 31, away from the second end 102 toward the first end 101. Preferably passage 43 exits the heat exchanger 100 closer to the first end 101 than passage 39 exits the heat exchanger 100.
[0079] This feature of the present invention provides more effective cooling than the arrangement of
[0080] The partially expanded gas stream in passage 40, 43 is heated to a temperature between 120-140K (in the preferred case 125K), as a result of the thermal transfer in passage 40, 43 through heat exchanger 100, and is further expanded through turbine 6, to between ambient and 6 bar where it travels through passage 44 and enters the phase separator vessel 2. The gas fractions of streams 32 and 44 are combined to form output stream 34, which travels through passage 41, 42 through heat exchanger 100 which provides additional cooling to the high pressure process stream 35. An additional advantage of the present invention is that the typical composition of the cold process stream in stream 44 is a mixture of liquid and gaseous air. The liquid fraction from the final expansion is collected within the phase separator 2 and output via passage 33.
[0081] The numbered points in
TABLE-US-00001 Point Temperature (K) Pressure (bar) Mass Flow (kg/hr) 31 298 45 16651 35 165.5 45 7160 38 101 45 7160 32 91.23 4 7160 33 91.23 4 6249 34 91.23 4 911 39 165.5 45 9491 40 113 11.23 9491 43 125.5 11.23 9491 44 95.91 4 9491 41 95.49 4 10402 42 295.3 4 10402 30 115 1.2 8280 50 295.3 1.2 8280
[0082] A second embodiment of the current invention is shown in
[0083] A third embodiment of the present invention is shown in
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[0085] A further embodiment is shown in
[0086] In a further embodiment (not shown but otherwise the same as
[0087] The embodiment shown in
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[0089] A variation to the second embodiment is shown in
[0090] 40. In some embodiments the outlet pressure of turbine 6 is equal to the separator pressure 2 and the outlet of turbine 6 is introduced to the phase separator via passage 80 where liquid formed in the outlet to turbine 7 is collected.
[0091] A further component (not shown), which can be included in any of the previous embodiments is a closed loop refrigeration cycle (similar to cycle 111 shown in
[0092] A further arrangement, which can be applied to any of the previous embodiments where the high pressure stream is divided into two streams of different pressure, includes providing the first stream (that is cooled and then transferred to the expansion device) at a pressure above the critical pressure to maximise liquid production. The second high pressure stream is at a different pressure (typically above the first stream pressure) and is cooled and transferred to the two or more expansion turbines to provide additional cooling to the first stream as described in the previous embodiments.
[0093] In a further embodiment as shown in
[0094] In a further embodiment, as shown in
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[0097] In the final embodiment, as shown in
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[0099] It will of course be understood that the present invention has been described by way of example, and that modifications of detail can be made within the scope of the invention as defined by the following claims.
[0100] Any system feature as described herein may also be provided as a method feature, and vice versa. As used herein, means plus function features may be expressed alternatively in terms of their corresponding structure.
[0101] Any feature in one aspect may be applied to other aspects, in any appropriate combination. In particular, method aspects may be applied to system aspects, and vice versa. Furthermore, any, some and/or all features in one aspect can be applied to any, some and/or all features in any other aspect, in any appropriate combination.
[0102] It should also be appreciated that particular combinations of the various features described and defined in any aspects can be implemented and/or supplied and/or used independently.