Fiber laser apparatus and method of manufacturing amplifying coil
10530113 ยท 2020-01-07
Assignee
Inventors
Cpc classification
H01S3/094007
ELECTRICITY
H01S3/0675
ELECTRICITY
G02B6/46
PHYSICS
H01S3/09415
ELECTRICITY
International classification
H01S3/30
ELECTRICITY
Abstract
A fiber laser apparatus includes a pumping light source which launches pumping light, an amplifying optical fiber which includes a core and a noncircular cladding, and absorbs the pumping light to launch laser light, an amplifying coil which has a configuration around which the amplifying optical fiber is wound, a first reflector which is provided on an input side of the amplifying coil and is configured to reflect the laser light toward the amplifying coil, and a second reflector which is provided on a launching side of the amplifying coil, has a lower reflectance than a reflectance of the first reflector, and is configured to reflect the laser light toward the amplifying coil.
Claims
1. A fiber laser apparatus, comprising: a pumping light source which launches pumping light; an amplifying optical fiber which includes a core and a noncircular cladding, and absorbs the pumping light to launch laser light; an amplifying coil which has a configuration around which the amplifying optical fiber is wound; a first reflector which is provided on an input side of the amplifying coil and is configured to reflect the laser light toward the amplifying coil; and a second reflector which is provided on a launching side of the amplifying coil, has a lower reflectance than a reflectance of the first reflector, and is configured to reflect the laser light toward the amplifying coil; wherein in the amplifying coil, the amplifying optical fiber is wound with a center axis of the amplifying optical fiber as a center in a state of being twisted in a peripheral direction of the amplifying optical fiber, and the wound amplifying optical fiber is fixed and integrated, wherein a twist amount of the amplifying optical fiber gradually increases in a direction from the first reflector side toward the second reflector side, and wherein the twist amount is number of turns of the amplifying optical fiber around a longitudinal axis of the amplifying optical fiber per unit length of the amplifying optical fiber.
2. The fiber laser apparatus according to claim 1, wherein in the amplifying coil, a portion between adjacent amplifying optical fibers is filled with a resin.
3. The fiber laser apparatus according to claim 1, further comprising: a cooling member which cools the amplifying coil.
4. The fiber laser apparatus according to claim 1, wherein the twist amount of the amplifying optical fiber is 3 turns/m or less.
5. A method of manufacturing an amplifying coil, comprising: winding an amplifying optical fiber in a coil shape while lowering a portion of the amplifying optical fiber onto a bottom surface of a circular recessed portion of a base by: moving the amplifying optical fiber to the outer side of the recessed portion by lowering the portion of the amplifying optical fiber after a distal end of the amplifying optical fiber comes into contact with the bottom surface of the recessed portion, moving the distal end of the amplifying optical fiber along a side wall of the recessed portion by further lowering the portion of the amplifying optical fiber to wind the amplifying optical fiber circularly, causing the distal end of the amplifying optical fiber to collide with the amplifying optical fiber on the outermost first turn by further lowering the portion of the amplifying optical fiber to cause the distal end of the amplifying optical fiber to enter the inside of the amplifying optical fiber on the outermost first turn such that the amplifying optical fiber is twisted around a longitudinal axis of the amplifying optical fiber; and filling a portion between adjacent amplifying optical fibers with a resin to fix the amplifying optical fibers to each other.
6. A method of manufacturing an amplifying coil, comprising: winding an amplifying optical fiber drawn out from a bobbin around a rotary jig while the amplifying optical fiber being twisted around a longitudinal axis of the amplifying optical fiber to wind the amplifying optical fiber in a coil shape; and filling a portion between adjacent amplifying optical fibers with a resin to fix the amplifying optical fibers to each other, wherein when the amplifying optical fiber is wound in a coil shape, a rotation axis of the bobbin and a rotation axis of the rotary jig are disposed to be non-parallel to each other, and the rotation axis of the bobbin and the rotation axis of the rotary jig are disposed to be non-parallel to each other so that the amplifying optical fiber is wound around the rotary jig while being twisted around the longitudinal axis of the amplifying optical fiber.
7. The method of manufacturing the amplifying coil according to claim 5, wherein after a distal end of the amplifying optical fiber comes into contact with the bottom surface, the distal end moves toward a side wall of the recessed portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
First Embodiment
(14) Hereinafter, a fiber laser apparatus according to a first embodiment of the invention will be described with reference to
(15) The fiber laser apparatus according to the embodiment includes an amplifying coil having a configuration in which an amplifying optical fiber including a core and a polygonal cladding is wound.
(16) For example, the fiber laser apparatus according to the embodiment may be used for applications such as laser processing. However, the application is not limited to the laser processing.
(17)
(18) In the following drawings, for easy understanding of each component, scales of dimensions may be different according to the components.
Configuration of Fiber Laser Apparatus
(19) As shown in
(20) The pumping light source 2 is configured of a plurality of laser diodes 11 and launches pumping light. For example, as each of the laser diodes 11, a Fabry-Perot type semiconductor laser formed of a GaAs-based semiconductor material is used. The laser diodes 11 are connected to optical fibers 12, and the pumping light launched from the laser diodes 11 is propagated through the optical fibers 12 as multimode light, for example. The optical combiner 3 combines a plurality of pumping lights launched from the plurality of laser diodes 11 to generate one pumping light.
Configuration of Optical Resonator
(21)
(22) As shown in
(23) The first reflector 22 is provided in a portion of the input side optical fiber 5 connected to the amplifying coil 21. The input side optical fiber 5 is connected to the outer end of the amplifying coil 21. The first reflector 22 reflects the laser light which is propagated through the amplifying optical fiber 25. The second reflector 23 is provided in a portion of the launching side optical fiber 6 connected to the amplifying coil 21.
(24) The launching side optical fiber 6 is connected to the inner end of the amplifying coil 21. The second reflector 23 reflects part of the laser light which is propagated through the amplifying optical fiber 25. The laser light resonates between the first reflector 22 and the second reflector 23 and is amplified.
(25) Each of the first reflector 22 and the second reflector 23 is configured of a fiber Bragg grating (FBG). The FBG is a reflector which forms a portion (grating) in which a refractive index is periodically changed in a longitudinal direction (light propagation direction) of the core. Accordingly, the FBG reflects only light having a specific wavelength corresponding to a period of the grating. A reflectance of the second reflector 23 is lower than a reflectance of the first reflector 22. As an example of a specific reflectance, preferably, the reflectance of the first reflector 22 is 90% or more, and more preferably, is 99% or more. For example, preferably, the reflectance of the second reflector 23 is 5 to 50%, and more preferably, is 5 to 10%.
(26) The water cooling plate 24 has a flow path (not shown in figure) that allows cooling water to flow therethrough, and the cooling water is introduced into the flow path so that the water cooling plate 24 is cooled. The amplifying coil 21 the first reflector 22 and the second reflector 23 are mounted so as to be in contact with the surface of the water cooling plate 24, and are cooled by the water cooling plate 24. In addition, for example, parts such as the laser diode 11 (not shown in
(27) The water cooling plate 24 of the embodiment may also be referred to as a cooling member.
(28) The pumping light launched from the pumping light source 2 enters the amplifying optical fiber 25 via the input side optical fiber 5 and is absorbed by the core of the amplifying optical fiber 25. Accordingly, laser light is outputted from the core of the amplifying optical fiber 25, and the laser light resonates between the first reflector 22 and the second reflector 23 including the amplifying coil 21 so as to be amplified. The laser light amplified by the amplifying coil 21 is launched through the launching side optical fiber 6.
Configuration of Amplifying Coil
(29)
(30) As shown in
(31) A portion between adjacent amplifying optical fibers 25 is filled with a resin 26. In
(32)
(33) The amplifying optical fiber 25 is configured of a double clad fiber having a core 28, a first cladding 29 which covers the outside of the core 28, and a second cladding 30 which covers the outside of the first cladding 29. The first cladding 29 is a polygonal cladding (noncircular cladding) having a regular heptagonal cross-sectional shape perpendicular to the center axis of the amplifying optical fiber 25.
(34) In the amplifying optical fiber 25, the first cladding 29 is provided concentrically on the outside of the core 28 to which a rare earth element is added, and the second cladding, 30 having a regular heptagonal cross-sectional shape is provided outside the first cladding 29. In addition, a protective coating (not shown in figure) may be provided outside the second cladding 30. A rare earth element is added to the core 28 in addition to dopants which increase the refractive index. A rare earth element may be added to the entire core 28, and a rare earth element may be added to a portion of the core 28. A rare earth element may be added to a portion of the first cladding 29 in addition to the core 28. By increasing the refractive index of the core 28 to be higher than the refractive index of the first cladding 29, the core 28 and the first cladding 29 configures a waveguide structure. The oscillated laser light is guided by the waveguide structure. As examples of the dopant which increase the refractive index, there is Ge, Al, P, or the like. In addition, co-addition of these elements or co-addition of these elements with F, B, or the like may be performed.
(35) The rare earth element added to the core 28 is determined according to a pumping wavelength, an amplification wavelength, and an oscillation wavelength. For example, Yb is used to obtain light having a wavelength of 1060 nm used in material processing. In addition, Tm, Bi, Cr, Ce, Nd, Eu, or the like may be added. In order to avoid up-conversion or to obtain a co-addition sensitizing effect, not only a single rare earth element but also a plurality of rare earth elements may be co-added. Similarly, Ge, Al, P, F, B, or the like, and co-addition of these are common as a dopant for controlling the refractive index. Moreover, Ti, Bi, Cl, or the like may be used as the dopant for controlling the refractive index. A dispersant for rare earth elements may also be added at the same time. In addition to the elements, Cr, Ga, In, As, Sb, or the like may be used as the dispersant.
(36) In most cases, generally, a refractive index profile of the core 28 is referred to as a step type profile having a constant refractive index. However, various refractive index profiles such as a dual shape type profile, a segment core type profile, or a ring type profile may be adopted according to the requirement for optical characteristics of the core 28 determined by the refractive index profile of the core 28. In the embodiment, the fiber is exemplified in which the core 28, the first cladding 29, and the second cladding 30 are formed of a silica glass-based material. However, the invention is not limited to this.
(37) Since an outline of the first cladding 29, that is, a shape of a boundary between the first cladding 29 and the second cladding 30 in the amplifying optical fiber 25 of the embodiment is a regular heptagon which is not twice symmetrical about the axis, light which is not guided by the cladding, does not reach the core, and does not contribute as pumping light, that is, so-called skew light can be suppressed. However, even though the cross-sectional shape of the first cladding 29 is formed into a polygon, the skew light still remains, and there is a concern that the utilization efficiency of the pumping light cannot be further improved. Therefore, in order to further decrease the skew light and further improve the utilization efficiency of the pumping light, in the embodiment, the amplifying optical fiber 25 is wound so as to be twisted in the peripheral direction with the center axis of the amplifying optical fiber 25 as a center.
(38) A twist amount of the amplifying optical fiber 25 may be constant over the entire length of the amplifying coil 21. Alternatively, the twist amount of the amplifying optical fiber 25 may gradually increase in the direction from the first reflector 22 side toward the second reflector 23 side. Moreover, preferably, the twist amount of the amplifying optical fiber 25 is 3 turns/m or less.
Method of Manufacturing Amplifying Coil
(39) Hereinafter, an example of a method of manufacturing the amplifying coil 21 having the above-described configuration will be described with reference to
(40) As shown in
(41) If the amplifying optical fiber 25 is further lowered, as shown in
(42) If the amplifying optical fiber 25 is further lowered, as shown in
(43) If the amplifying optical fiber 25 is further lowered, as shown in
(44) Thereafter, in order to maintain the state where the amplifying optical fiber 25 is wound and twisted in the peripheral direction, the amplifying optical fiber 25 may be temporarily fixed using a tape or the like.
(45) Next, as shown in
(46) According to the above steps, the amplifying coil 21 of the embodiment is completed.
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(48) If the amplifying optical fiber is not twisted, skew light travels in the first cladding without changing an incident angle (reflection angle) with respect to the interface between the first cladding and the second cladding. Therefore, the skew light remains as skew light no matter how far it goes.
(49) In contrast, in the embodiment, since the amplifying optical fiber 25 is twisted, the direction of the regular heptagon, which is the outline shape of the first cladding 29, varies according to the location of the amplifying optical fiber 25. Accordingly, as shown in
(50) Moreover, in the case of the embodiment, as shown in
(51) In addition, it is not necessarily favorable to increase the twist amount of the amplifying optical fiber 25. That is, if the twist amount of the amplifying optical fiber 25 is too large, there arises a problem that beam quality deteriorates. With respect to this, in the embodiment, the twist amount of the amplifying optical fiber 25 is limited to 3 turns/m or less, so that deterioration of the beam quality, specifically, an increase in the M.sup.2 value can be prevented. The M.sup.2 value is an index quantitatively indicating the deviation from the Gaussian beam and shows how many times the beam can be focused by the diffraction limit.
(52) The inventors examined a relationship between the twist amount of the amplifying optical fiber and the change in the M.sup.2 value. The results are shown below.
(53)
(54) As shown in
(55) As described above, the twist amount of the amplifying optical fiber 25 may not be constant, and the twist amount of the portion of the amplifying optical fiber 25 close to the second reflector 23 may be larger than the twist amount of the portion of the amplifying optical fiber 25 close to the first reflector 22. That is, the twist amount on the launching side of the amplifying optical fiber 25 may be larger than the twist amount on the input side of the amplifying optical fiber 25. Generally, in the amplifying optical fiber, the pumping light is largely absorbed by the core mainly on the input side (the first reflector side), and many skew light components are likely to be gradually generated in the direction toward the launching side (the second reflector side). With respect to this, according to the above configuration, since the twist amount of the amplifying optical fiber 25 gradually increases in the direction from the first reflector 22 side toward the second reflector 23 side, the skew light component is easily absorbed by the core on the launching side. Accordingly, it possible to prevent the deterioration of the beam quality of the amplifying optical fiber 25 while decreasing local heat generation and it is possible to increase the utilization efficiency of the pumping light.
Second Embodiment
(56) Hereinafter, a fiber laser apparatus according to a second embodiment of the invention will be described with reference to
(57) The configuration of the fiber laser apparatus according to the second embodiment is similar to that of the fiber laser apparatus of the first embodiment, and a method of manufacturing the amplifying coil is different from that of the first embodiment. Therefore, hereinafter, the method of manufacturing the amplifying coil according to the embodiment will be described.
(58)
(59) In
(60) As shown in
(61) The base 42 supports members such as the bobbin 43, the rotary jig 44, the first fiber guide roller 45, the second fiber guide roller 46, or the like. The amplifying optical fiber 25 is wound around the bobbin 43 before the amplifying coil 21 is manufactured. The rotary jig 44 is used so as to wind the amplifying optical fiber 25 drawn out from the bobbin 43 to manufacture the amplifying coil 21. The first fiber guide roller 45 and the second fiber guide roller 46 support the amplifying optical fiber 25 between the bobbin 43 and the rotary jig 44.
(62) The bobbin 43 and the rotary jig 44 are configured so as to be automatically rotated by a drive source (not shown in figure) such as a motor. In addition, a rotation axis Cb of the bobbin 43 and a rotation axis Cj of the rotary jig 44 are disposed so as to be parallel to each other before the start of winding in a plane (in an yz plane) orthogonal to an arrangement direction of the two rotation axes Cb and Cj.
(63) First, the bobbin 43 around which the amplifying optical fiber 25 is wound is set in the coil automatic winding apparatus 41.
(64) Next, the distal end of the amplifying optical fiber 25 is drawn out and connected to the rotary jig 44 via the first fiber guide roller 45 and the second fiber guide roller 46.
(65) Next, a power switch of the coil automatic winding apparatus 41 is turned on. Accordingly, the bobbin 43 and the rotary jig 44 are automatically rotated, and the amplifying optical fiber 25 is wound from the inside of the rotary jig 44 toward the outside thereof. In this case, as the twist angle between the rotation axis Cb of the bobbin 43 and the rotation axis Cj of the rotary jig 44 is gradually increased in the direction from the start of winding, the rotation axis Cb of the bobbin 43 and the rotation axis Cj of the rotary jig 44 are in a twisted positional relationship. Therefore, the amplifying optical fiber 25 is wound around the rotary jig 44 while being twisted in the peripheral direction with its own center axis as a center.
(66) Next, in order to maintain the state in which the amplifying optical fiber 25 is twisted and wound, the amplifying optical fibers 25 are temporarily fixed to each other using a tape.
(67) Next, the rotary jig 44 is removed from the amplifying optical fiber 25 in the wound state.
(68) Next, a silicone rubber type resin is applied to the wound amplifying optical fiber 25, and a portion between the adjacent amplifying optical fibers 25 is filled with resin. After applying the resin, it is allowed to stand for a predetermined time to cure the resin. As a result, the wound amplifying optical fibers 25 are fixed and integrated with each other.
(69) According to the above steps, the amplifying coil 21 is completed,
(70) Also in the embodiment, it is possible to provide a fiber laser apparatus having an amplifying coil which is easy to handle and has excellent characteristics, and it is possible to obtain the effects similar to those of the first embodiment. Moreover, in the case of the embodiment, in order to manufacture the amplifying coil 21 using the coil automatic winding apparatus 41, it is possible to control the twist amount of the amplifying optical fiber 25 by adjusting a twist angle between the rotation axis Cb of the bobbin 43 and the rotation axis Cj of the rotary jig 44. For example, as the twist angle between the rotation axis Cb of the bobbin 43 and the rotation axis Cj of the rotary jig 44 is gradually increased in the direction from the start of winding, it is possible to manufacture a coil in which the twist amount of the amplifying optical fiber 25 from the inside toward the outside gradually increases. In this case, the inside of the coil may be connected to the first reflector side (input side) and the outside of the coil may be connected to the second reflector side (launching side).
(71) In addition, the technical scope of the invention is not limited to the above embodiments, and various modifications can be applied within a scope which does not depart from the scope of the invention.
(72) For example, in the above embodiments, an example of an amplifying coil including a single layer of amplifying optical fibers wound in a plane shape is shown. Instead of this configuration, although heat radiation property of the coil is inferior, for example, as shown in
(73) In the above embodiment, an example of a configuration in which a resin is provided over the entire periphery of the amplifying coil is shown. Instead of thin configuration, the resin need not necessarily be provided over the entire periphery of the amplifying coil, or may be provided in only a partial region obtained by dividing the amplifying coil in the peripheral direction. For example, this configuration can be realized by a process of temporarily fixing the wound amplifying optical fiber with a tape, applying a resin to a region other than the region covered with the tape, curing the resin, and, thereafter, separating the tape.
(74) In addition, in the above-described embodiments, the example in which the adjacent amplifying optical fibers are fixed and integrated with each other by using a resin is described. However, instead of this configuration, for example, the amplifying optical fiber may be fitted into the groove of the jig using the jig having a coil-shaped groove so that the amplifying optical fibers are fixed and integrated with each other. That is, the adjacent amplifying optical fibers may be fixed via other members, and the amplifying optical fibers may not necessarily be fixed and integrated with each other.
(75) In addition, the specific description concerning the shape, size, arrangement, material, or the like of each component of the fiber laser apparatus is not limited to the above embodiments, and can be appropriately modified.