Component assembly for a lidar sensor, and lidar sensor

11703572 · 2023-07-18

Assignee

Inventors

Cpc classification

International classification

Abstract

A component assembly for a LIDAR sensor including a stator; a rotor; a detector system having at least one first detector; and a first optical waveguide including an input and an output and light-conducting fibers, the first optical waveguide being situated inside the rotor and disposed so as to be able to rotate along with the rotor, and the first optical waveguide is developed to receive a first light beam coming from a surrounding area via the input at the light-conducting fibers and to guide them via the light-conducting fibers out of the output in the direction of the first detector.

Claims

1. A component assembly for a LIDAR sensor, comprising: a stator; a rotor; a detector system including a first detector; and a first optical waveguide having an input, an output, and light-conducting fibers; wherein: the first optical waveguide is situated within the rotor and is rotatable along with the rotor; the first optical waveguide is configured to receive a first light beam coming from a surrounding area via the input at the light-conducting fibers and to conduct it via the light-conducting fibers to the output in a direction of the first detector; wherein the component assembly includes at least one of the following four features (a)-(d): (a) at the input, the light-conducting fibers are arranged in a line, and, at the output, the light-conducting fibers are arranged as a bundle in which at least one of the light-conducting fibers are surrounded circumferentially by others of the light-conducting fibers; (b) (i) the component assembly further comprises collimation optics, a filter, and focusing optics, (ii) in a direction from the output of the first optical waveguide to the first detector, the collimation optics is arranged downstream from the output of the first optical waveguide, the filter is arranged downstream from the collimation optics, and the focusing optics is arranged downstream from the filter and upstream from the first detector, (iii) the collimation optics is configured to expand the first light beam from the output of the first optical waveguide into a collimated beam, (iv) the filter is configured to filter the collimated beam from the collimation optics, and (v) the focusing optics is configured to contract the filtered collimated beam from the filter to focus the filtered collimated beam towards the first detector; (c) the input of the first optical waveguide has a rectangular form with an edge length of 2 mm to 25 mm; and (d) (i) the detector system further includes a second detector that is spatially separated from the first detector, (ii) the first optical waveguide is one of a first plurality of waveguides of a first waveguide system that each has a respective input, (iii) the inputs of the first plurality of waveguides are spatially separated from one another, (iv) the output of the first optical waveguide is a common output of the first plurality of waveguides, (v) the component assembly further comprises a second waveguide system that includes a plurality of optical waveguides, (vi) the plurality of optical waveguides of the second waveguide system have spatially separate outputs and a common input, and (vii) the second waveguide system is configured to guide a light beam emerging from the first waveguide system to the first and second detectors.

2. The component assembly as recited in claim 1, wherein a second optical waveguide of the component assembly is configured to guide a second light beam, received from the surrounding area, onto a different detector than the first detector and that is spatially separated from the first detector, and the second optical waveguide is situated within the rotor and is disposed so as to be able to rotate along with the rotor.

3. A component assembly for a LIDAR system, the component assembly comprising: a stator; a rotor; a detector system including a first detector; a first optical waveguide having an input, an output, and light-conducting fibers; and a second optical waveguide that has an input, an output, and light-conducting fibers; wherein: the input of the first optical waveguide and the input of the second optical waveguide form a common continuous input; and the outputs of the first optical waveguide and the second optical waveguide are spatially separated from one another.

4. The component assembly as recited in claim 1, wherein a diameter of the light-conducting fibers of the first optical waveguide amounts to 10 μm to 150 μm.

5. The component assembly as recited in claim 1, further comprising: a laser source situated on the stator and/or in the rotor.

6. The component assembly as recited in claim 1, wherein the rotor has a transmitter unit provided with a micro mirror.

7. The component assembly as recited in claim 1, wherein the input of the first optical waveguide has the rectangular form with the edge length of 2 mm to 25 mm.

8. The component assembly as recited in claim 1, wherein the first optical waveguide is configured to deflect the first light beam at least once.

9. The component assembly as recited in claim 1, wherein the first detector is positioned outside the rotor.

10. The component assembly as recited in claim 1, wherein the component assembly further comprises the filter, the filter being situated between the first detector and the output of the first optical waveguide.

11. A LIDAR system including a component assembly, the component assembly comprising: a stator; a rotor; a detector system including a first detector; and a first optical waveguide having an input, an output, and light-conducting fibers; wherein: the first optical waveguide is situated within the rotor and is rotatable along with the rotor; the first optical waveguide is configured to receive a first light beam coming from a surrounding area via the input at the light-conducting fibers and to conduct it via the light-conducting fibers to the output in a direction of the first detector; wherein the component assembly includes at least one of the following four features (a)-(d): (a) at the input, the light-conducting fibers are arranged in a line, and, at the output, the light-conducting fibers are arranged as a bundle in which at least one of the light-conducting fibers is surrounded circumferentially by others of the light-conducting fibers; (b) (i) the component assembly further comprises collimation optics, a filter, and focusing optics, (ii) in a direction from the output of the first optical waveguide to the first detector, the collimation optics is arranged downstream from the output of the first optical waveguide, the filter is arranged downstream from the collimation optics, and the focusing optics is arranged downstream from the filter and upstream from the first detector, (iii) the collimation optics is configured to expand the first light beam from the output of the first optical waveguide into a collimated beam, (iv) the filter is configured to filter the collimated beam from the collimation optics, and (v) the focusing optics is configured to contract the filtered collimated beam from the filter to focus the filtered collimated beam towards the first detector; (c) the input of the first optical waveguide has a rectangular form with an edge length of 2 mm to 25 mm; and (d) (i) the detector system further includes a second detector that is spatially separated from the first detector, (ii) the first optical waveguide is one of a first plurality of waveguides of a first waveguide system that each has a respective input, (iii) the inputs of the first plurality of waveguides are spatially separated from one another, (iv) the output of the first optical waveguide is a common output of the first plurality of waveguides, (v) the component assembly further comprises a second waveguide system that includes a second plurality of optical waveguides, (vi) the second plurality of optical waveguides of the second waveguide system have spatially separate outputs and a common input, and (vii) the second waveguide system is configured to guide a light beam emerging from the first waveguide system to the first and second detectors.

12. The component assembly as recited in claim 3, wherein the second optical waveguide is configured to guide a second light beam received from the surrounding area onto a second detector that is spatially separated from the first detector, and the second optical waveguide is situated within the rotor and is disposed so as to be able to rotate along with the rotor.

13. The component assembly as recited in claim 1, wherein, at the input, the light-conducting fibers are arranged in the line, and, at the output, the light-conducting fibers are arranged as the bundle in which the at least one of the light-conducting fibers is surrounded circumferentially by the others of the light-conducting fibers.

14. The component assembly as recited in claim 1, wherein: the component assembly further comprises the collimation optics, the filter, and the focusing optics; in the direction from the output of the first optical waveguide to the first detector, the collimation optics is arranged downstream from the output of the first optical waveguide, the filter is arranged downstream from the collimation optics, and the focusing optics is arranged downstream from the filter and upstream from the first detector; the collimation optics is configured to expand the first light beam from the output of the first optical waveguide into the collimated beam; the filter is configured to filter the collimated beam from the collimation optics; and the focusing optics is configured to contract the filtered collimated beam from the filter to focus the filtered collimated beam towards the first detector.

15. The component assembly as recited in claim 1, wherein a number of the light-conducting fibers of the first optical waveguide amounts to 500 to 1,000.

16. The component assembly as recited in claim 1, further comprising a polygon mirror by which a light beam, which is emitted out from the component assembly, is reflected.

17. The component assembly as recited in claim 16, wherein the polygon mirror is configured to rotate about an axis that is perpendicular to a direction in which the light beam which is emitted out from the component assembly is directed towards the polygon mirror.

18. The component assembly as recited in claim 17, wherein the axis is perpendicular to an axis of rotation of the rotor.

19. The component assembly as recited in claim 1, wherein: the detector system further includes the second detector that is spatially separated from the first detector; the first optical waveguide is one of the first plurality of waveguides of the first waveguide system that each has a respective input; the inputs of the first plurality of waveguides are spatially separated from one another; the output of the first optical waveguide is a common output of the first plurality of waveguides; the component assembly further comprises a second waveguide system that includes a second plurality of optical waveguides; the second plurality of optical waveguides of the second waveguide system have spatially separate outputs and a common input; and the second waveguide system is configured to guide a light beam emerging from the first waveguide system to the first and second detectors.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) In the following text, exemplary embodiments of the present invention are described in detail with reference to the figures.

(2) FIG. 1 shows an exemplary embodiment of a first optical waveguide according to the present invention.

(3) FIG. 2 shows an exemplary embodiment of three optical waveguides according to the present invention, which have a common input.

(4) FIG. 3 shows an exemplary embodiment of an output of an optical waveguide according to the present invention.

(5) FIG. 4 shows a first exemplary embodiment of a LIDAR sensor according to the present invention.

(6) FIG. 5 shows a second exemplary embodiment of a LIDAR sensor according to the present invention.

(7) FIG. 6 shows an optics system connected downstream from the optical waveguide according to the present invention.

(8) FIG. 7 shows a third exemplary embodiment of a LIDAR sensor according to the present invention.

(9) FIG. 8 shows a fourth exemplary embodiment of a LIDAR sensor according to the present invention.

(10) FIG. 9 shows an exemplary embodiment of a block diagram of a LIDAR sensor according to the present invention.

(11) FIG. 10 shows an exemplary embodiment of an initial system of optical waveguides according to the present invention.

(12) FIG. 11 shows an exemplary embodiment of a complementary system of complementary optical waveguides.

(13) FIG. 12 shows an exemplary embodiment of a receiving path of a LIDAR system according to the present invention.

DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS

(14) FIG. 1 shows a first exemplary embodiment of a first optical waveguide 4 according to the present invention. Here, output 19 is shown, and light-conducting fibers 17 are situated within output 19 with the tightest packaging. In particular, the cross-section of the output is constant up to a widened section of light-conducting fibers 17. At input 18, which may be developed as a fiber line, for example, of the exemplary embodiment of first optical waveguide 4, light-conducting fibers 17, which are bundled at output 19, are fanned out and arranged in a line (fiber line) in order to receive a first light beam 7a. Adjacent light-conducting fibers 17 touch one another and form a chain. In other words, light-conducting fibers 17 are fanned out at input 18 whereas light-conducting fibers 17 are bundled along a path leading up to output 19.

(15) FIG. 2 shows an exemplary embodiment of three optical waveguides 4a to 4c according to the present invention. Inputs 18a to 18c of the first to third optical waveguides 4, 15, 58 are connected to one another, and light-conducting fibers 17 form a common, uninterrupted line on account of the inputs 18a to 18c, which are connected to one another. Downstream from inputs 18a to 18c, the combined fiber bundles of light fibers 17 of respective optical waveguides 4, 15, 58 extend in parallel to one another and terminate in spatially separate outputs 19a to 19c.

(16) FIG. 3 shows an exemplary embodiment of an input 18 according to the present invention. In this instance, light-conducting fibers 17 are situated between two fiber substrates 23.

(17) FIG. 4 shows an exemplary embodiment of a first LIDAR sensor 10. First LIDAR sensor 10 includes a component assembly 1 according to the present invention. Component assembly 1 according to the present invention includes a stator 2 as well as a rotor 3. In addition, component assembly 1 according to the present invention includes a transmission path, which includes a laser source 5 whose outgoing light beam 7 is initially guided via a deflection mirror 21 onto a micro mirror 41, which is able to move about an axis of rotation 6 of LIDAR sensor 10. From micro mirror 41, the light beam reaches a focusing optics 9, whereupon light beam 7 is emitted via focusing optics 9 to an object, which is not shown here. From this object, the light beam is able to be reflected and received on a receiving optics 13 of a transmission path shown inside the component assembly according to the present invention above the black line. Downstream from receiver optics 13, the light beam impinges upon input 18 of first optical waveguide 4 according to the present invention. From there, reflected light beam 7 is projected via optical waveguide 4 onto a collimation optics 43 from where light beam 7 reaches a filter 12 and after having passed through it, it reaches a focusing optics 9. After passing through focusing optics 9, the light beam reaches first detector 42, which is situated outside of stator 2. Because of the curvature of first optical waveguide 4—the curvature amounting to 90°—, the light beam is guided onto the collimation optics once it has left first optical waveguide 4.

(18) FIG. 5 shows an exemplary embodiment of a second LIDAR sensor 20 having a component assembly 1 according to the present invention. Second LIDAR sensor 20 differs from first LIDAR sensor 10 in that it has a rotating polygon mirror 44 instead of a micro mirror 41; rotating polygon mirror 44 is developed to emit a light beam 7 in a vertical direction with respect to a field of view.

(19) FIG. 6 shows an enlarged representation of an optics system which is connected downstream from first optical waveguide 4 and situated between first optical waveguide 4 and detector 42. Light beam 7, which leaves first optical waveguide 4 at output 19, passes through a collimation lens 43 and is guided across a filter 12 in collimated form, light beam 7 then passing through a focusing optics 9 so that light beam 7 is guided onto first detector 42. First detector 42 is situated within the focal length of the focusing optics, in particular.

(20) FIG. 7 shows an exemplary embodiment of a third LIDAR sensor 30. Third LIDAR sensor 30 has a component assembly 1 according to the present invention, which differs from component assembly 1 from FIG. 6 in that three laser sources 5a to 5c are situated in the rotor, which are developed to emit three light beams 7a to 7c into a field of view. Reflected corresponding light beams 7a to 7c are received on the detector side via a first to third optical waveguide 4, 15, 58. The first to third optical waveguides are situated parallel to one another and have a common input. In addition, reflected light beams 7a to 7c are guided to the first to third detectors by way of the optical system described in FIG. 6.

(21) FIG. 8 shows an exemplary embodiment of a fourth LIDAR sensor 40 of the present invention. Fourth LIDAR sensor 40 differs from third LIDAR sensor 30 from FIG. 7 in that component assembly 1 according to the present invention has a polygon mirror 44 for the vertical scanning of a field of view.

(22) FIG. 9 shows an exemplary embodiment of a block diagram for an operation of the components of the afore-described LIDAR sensors 10, 20, 30, 40 which include a component assembly 1 according to the present invention. With the aid of a control unit 52, the determination of a start trigger by mirror position 53 as well as detector selection 51 with regard to detector system 50 having first to third detector 42a to 42c is able to take place at the same time. Via an offset 57, the laser driver is able to be activated, which operates laser sources 5 and loads a monitoring diode 54 via a beam splitter 58 and also guides beam 7 onto polygon mirror 44 in order to route it into the field of view. A reference beam of emitted beam 7 is recorded with the aid of a monitoring diode 54 and taken into consideration for time-of-flight measurement 55. In addition, the detected signal of detector system 50 is taken into account in time-of-flight measurement 55.

(23) FIG. 10 shows an exemplary embodiment of an initial system 4d of optical waveguides 4, 15, 58 according to the present invention. The first to third optical waveguides 4, 15, 58 have inputs 18a, 18b, 18c which are spatially separated from one another, whereas optical waveguides 4, 15, 58 have a common output 19. Light-conducting fibers 17 at output 19 of the respective first to third optical waveguides are disposed in the form of concentric rings 29a to 29c.

(24) FIG. 11 shows an exemplary embodiment of a complementary system 4e of complementary light-conducting fibers 39a, 39b, 39c, which supplement initial system 4d from FIG. 10 in the light conduction. Complementary system 4e may be situated in the receiving path of a LIDAR system according to the present invention in addition to initial system 4d.

(25) FIG. 12 shows an exemplary embodiment of a receiving path 69 of a LIDAR sensor 10, 20, 30, 40 according to the present invention. First to third light beams 7a, 7b, 7c are able to be received within rotor 3 and be detected within stator 2, which is separated from rotor 3 by separation line 68. Light beams 7a, 7b, 7c are received by initial system 4d and coupled into complementary system 4e described in FIG. 11 via a collimation optics 43, a filter 12 and a focusing optics. By way of complementary system 4e, first to third light beams 7a to 7c finally arrive at first to third detectors 42a to 42c.

EXAMPLES

(26) In the following text, the image rate, for instance, for an exemplary measurement, is calculated. This calculation uses the following formula, where:

(27) f: the image rate in Hz,

(28) Nh: the number of shots in the horizontal FOV;

(29) Nv: the number of shots in the vertical FOV; and

(30) Δt: the uniqueness range for the maximum measuring duration (time of light)@180 m/c,

(31) where

(32) c: is the speed of light, with Δt=1.2 μs.

(33) f=1/(Nh.Math.Nv.Math.Δt)

(34) Given the requirement of a resolution of 0.15° in the horizontal and vertical directions at 360° and a field of view of 24° and a range of 180 m, the result is Nh=2400.

(35) Nv=160.fwdarw.frequency f=2.17 Hz.

(36) This image rate is not sufficient, which means that the range of the resolution must be reduced. An alternative is to shoot in parallel at an angular offset using five lasers so that a higher image rate of approximately 10 Hz is achieved with the corresponding resolution.

(37) The frequency of the micro mirror in the vertical for an image frequency=10 Hz.

(38) tv=tu/Nh

(39) Here, tv is the time for a vertical movement of the mirror, to is the time for a rotation of the rotor, and Nh is the number of shots in the horizontal field of view.

(40) At an image rate of 10 Hz.fwdarw.resolution 0.15°.

(41) tv=0.1 s/2400.fwdarw.tv=41.6 μs.fwdarw.period duration of the mirror (back and forth)=2x tv=82.2 μs.

(42) .fwdarw.frequency of the micro mirror=1/period duration=12 kHz

(43) Frequency of the polygon mirror in the vertical for an image frequency of 10 Hz

(44) tv=tu/Nh.

(45) Requirement: image frequency 10 Hz.fwdarw.resolution 0.15° with 12 and 100 polygon elements.

(46) tv=0.1/2400=41.6 μs.fwdarw.corresponds to movement time of a polygon tP=41.6 μs.

(47) .fwdarw.polygon mirror having 12 facets: f=1/(NP.Math.tP)=2 Kz=2000 r/sec=120000 r/min.

(48) .fwdarw.polygon mirror having 100 facets f=1/(NP.Math.tP)=1 KHz=240 r/sec=1440 r/min.

(49) Here, tP is the time for a polygon element, and NP is the number of polygon elements.

(50) Five lasers are required in order to achieve a resolution of 0.15° at a range of 180 m with a 10 Hz image frequency. The polygon mirror should have 12 to 100 facets. In the case of 12 facets, the required rotational speed is 120,000 r/min and in the case of 100 facets, the required rotational speed is 14,400 r/min.