Impeller for centrifugal fans
10527054 ยท 2020-01-07
Inventors
Cpc classification
F04D29/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10S416/02
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A multi-blade forward-curved impeller for a centrifugal fan is disclosed. The impeller may include a blade having a curved portion and an extended portion. The curved portion may have a leading edge and a trailing edge, and the extended portion may extend outward from the trailing edge of the curved portion.
Claims
1. A forward-curved impeller for a centrifugal fan, the impeller comprising: a plurality of blades including a first blade, each of the blades of the plurality of blades including a respective curved portion and a respective extended portion, each respective curved portion including a respective leading edge and a respective trailing edge; the first blade comprising a first curved portion and a first extended portion; the first curved portion including a first leading edge and a first trailing edge; and wherein: the first extended portion extends outward from the first trailing edge of the first curved portion; the forward-curved impeller includes an inner diameter and an outer diameter, the inner diameter being associated with a circle extending along the leading edges of the curved portions of all of the plurality of blades, the outer diameter being associated with a circle extending along the trailing edges of the curved portions of all of the blades, and wherein a ratio of the inner diameter to the outer diameter is at most 1; and the first blade includes: an inlet blade angle in a range between 5 and 24; and an outlet blade angle in a range between 160 and 180.
2. The forward-curved impeller according to claim 1, wherein the first extended portion comprises a substantially flat outer surface.
3. The forward-curved impeller according to claim 1, wherein the first extended portion comprises a curved outer surface.
4. The forward-curved impeller according to claim 1, wherein the first curved portion includes a profile that is selected from the group consisting of a substantially elliptical profile, and a substantially parabolic profile.
5. The forward-curved impeller according to claim 1, wherein the inlet blade angle is variable along a length of the first blade.
6. The forward-curved impeller according to claim 1, wherein the outlet blade angle is variable along a length of the first blade.
7. The forward-curved impeller according to claim 1, wherein the extended portion is non-tangential to the curved portion at the trailing edge of the curved portion.
8. The forward-curved impeller according to claim 1, wherein the extended portion is tangential to the curved portion at the trailing edge of the curved portion.
9. The forward-curved impeller according to claim 1, wherein the first curved portion is a substantially circular curved portion, wherein a radius of the circular curved portion follows:
10. The forward-curved impeller according to claim 1, wherein the first blade includes an inlet blade angle that is at least 5 and an outlet blade angle that is at least 120.
11. The forward-curved impeller according to claim 1, wherein the first blade includes an inlet blade angle that is at most 70 and an outlet blade angle that is at most 180.
12. The forward-curved impeller according to claim 1, further comprising a second blade with a second extended portion, wherein a channel extends between the first blade and the second blade, and wherein the first extended portion and the second extended portion are configured to allow gas to flow through the channel with negligible separation loss.
13. The forward-curved impeller according to claim 10, wherein the outlet blade angle is approximately 169 and the inlet blade angle is approximately 26.
14. The forward-curved impeller according to claim 1, wherein the inner diameter of the forward-curved impeller is approximately 430 mm and the outer diameter of the forward-curved impeller is approximately 475 mm.
15. The forward-curved impeller according to claim 1, wherein the first extended portion has a length of about 15 mm and is tangential to the first curved portion at the trailing edge.
16. The forward-curved impeller according to claim 1, wherein the first extended portion has a thickness of approximately 1 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawing figures depict one or more implementations in accord with the present teachings, by way of example only, not by way of limitation. In the figures, like reference numerals refer to the same or similar elements.
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DETAILED DESCRIPTION
(10) In the following detailed description, numerous specific details are set forth by way of examples in order to provide a thorough understanding of the relevant teachings. However, it should be apparent that the present teachings may be practiced without such details. In other instances, well known methods, procedures, components, and/or circuitry have been described at a relatively high-level, without detail, in order to avoid unnecessarily obscuring aspects of the present teachings.
(11) As noted above, in FC centrifugal fans, blades are curved forward, i.e., in the direction of the rotation. For purposes of references, it should be understood that each curved blade includes a leading edge and a trailing edge. An impeller can suck air from an axial direction parallel to the rotational direction of the drive shaft and blow the air toward a radial direction parallel to the radial direction of the fan wheel. Air or gas reaches the blades with an angle of attack at or along the leading edge and departs the blades at or along the trailing edge. In case of a large angle of attack at or on the leading edge, a large separation may occur in the suction side of a blade, which may lead to a decrease in the efficiency of FC centrifugal fans.
(12) The present disclosure is directed to an impeller for FC centrifugal fans that includes a blade with a small inlet angle at the leading edge of the blade and a large outlet angle at the trailing edge of the blade. The blade also includes an extended portion, such as a narrow plate-like portion, that can increase the overall width of the blade. This type of blade design can minimize shock loss and separation loss while maintaining the performance and efficiency of the impeller.
(13) In the impeller of the present disclosure, in order to increase the efficiency of the fan, the inlet angle of the blade at the leading edge is reduced. In some cases, this may result in deceleration of the flow and consequently a reduction in performance and efficiency. In different implementations, an extended tip portion may be provided at or along the trailing edge of the blade to compensate for this loss and/or improve performance and efficiency. In some implementations, the extended tip portion may be a curved or non-curved portion that is provided at or along the trailing edge of the blade, thereby defining a new trailing edge region.
(14) For purposes of reference,
(15) The overhung configuration or arrangement of blades may be incorporated in impellers that have relatively moderate width to diameter ratios, or length to diameter ratios. In some implementations, in cases of high width to diameter ratio, the impellers may be equipped with reinforcing arms to decrease the deflection and vibration of the impeller during operation. However, in lower width to diameter ratios, it may not be necessary to provide such extra reinforcement using rods or arms.
(16) In different implementations, FC fan impellers of low or moderate speed may be made by punch forming a sheet metal to obtain a cascade of blades and joggling it to the shroud in each side by a spinning process. If the impeller is intended to work in high speed, each blade may be formed by a bending operation separately. The bended blades may then be mounted between the back plate and the shroud in a single suction impeller or between the two shrouds in a double suction impeller.
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(18) In an FC centrifugal fan, the flow dynamic is three-dimensional; therefore, flow analysis may be relatively challenging. Referring to
(19) For a blade of impeller 100, for example blade 101 in
(20) In FC centrifugal fans an impeller diameter ratio may be defined as the ratio of the inner diameter d.sub.1 of the impeller 100 to the outer diameter d.sub.2 of the impeller 100. The impeller diameter ratio in FC centrifugal fans is relatively high and larger than the impeller diameter ratio in either BC or RT centrifugal fans.
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(22) Referring now to
(23) In
(24) As shown in
(25) Thus, extended tip blades can comprise inlet blade angle values that differ from the value of the outlet blade angles. In some implementations, the value of the inlet blade angle can be substantially less than the value of the outlet blade angle. In one implementation, the value of the outlet blade angle can range between approximately 1.7 to 36 times than the value of the inlet blade angle. In the implementation shown in
(26) In the implementation of
(27)
(28) Referring to
180.sub.2+.sub.1
=.sub.2.sub.1
=(.sub.1(180.sub.2))/2
=(.sub.1+(180.sub.2))/2
EXAMPLE
(29) For purposes of clarity, an example is described in which two impellers with between-bearings configurations have been constructed. While specific dimensions and configurations are described below, in other implementations, it should be understood that the values can be adjusted while still providing the benefits of the disclosed invention. For example, the number of blades, the inner diameters and outer diameters, the inlet angles and outlet angles, the radii, the thicknesses of various components, the speed of rotation, and other features can be adjusted as necessary for the system within the scope of the disclosure presented above.
(30) In the following example, the first impeller is an arc-extended tip blade impeller in which the inner diameter of the impeller is approximately 430 mm and the outer diameter of the impeller is approximately 475 mm. In addition, 68 extended-tip blades are arranged in the first impeller cage, and the first impeller rotates at a speed of approximately 500 rpm. The extended-tip blades have an inlet angle of approximately 26 and an outlet angle of approximately 169 and the radius of the circular curved portion of each blade is about 14 mm. The extended portion has a length of about 15 mm and is tangential to the curved portion at the first trailing edge. The inner diameter of the shroud is approximately 430 mm and the outer diameter of the shroud is approximately 470 mm. The width of the impeller is approximately 400 mm. Each extended-tip blade has a thickness of approximately 1 mm.
(31) Moreover, for purposes of comparison in this example, a second impeller that does not include an extended portion was constructed. An inner diameter of the second impeller is approximately 430 mm, and an outer diameter of the second impeller is approximately 470 mm. In addition, 68 blades are arranged in the second impeller cage and the second impeller rotates at a speed of about 500 rpm. The inlet angle of the blades in the second impeller is about 108 and the outlet angle of the curved portion is about 108. The radius of each blade is approximately 25 mm. The inner diameter of the shroud is approximately 430 mm and the outer diameter of the shroud is approximately 470 mm. The width of the impeller is approximately 400 mm. Each extended-tip blade has a thickness of approximately 1 mm. In order to compare the efficiency of the first impeller (with extended-tip blades) and the second impeller, some tests were run and the results are shown in
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(33) As shown in
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(35) Thus, in different implementations of the system described herein, the curved portion at the leading edge may have a relatively small inlet angle configured to decrease entry shock loss. In addition, the trailing edge may have large outlet angle to decrease the separation zone on the blade suction side and consequently accelerate outlet flow. This design can increase impeller performance and efficiency.
(36) While the foregoing has described what are considered to be the best mode and/or other examples, it is understood that various modifications may be made therein and that the subject matter disclosed herein may be implemented in various forms and examples, and that the teachings may be applied in numerous applications, only some of which have been described herein. It is intended by the following claims to claim any and all applications, modifications and variations that fall within the true scope of the present teachings.
(37) Unless otherwise stated, all measurements, values, ratings, positions, magnitudes, sizes, and other specifications that are set forth in this specification, including in the claims that follow, are approximate, not exact. They are intended to have a reasonable range that is consistent with the functions to which they relate and with what is customary in the art to which they pertain.
(38) The scope of protection is limited solely by the claims that now follow. That scope is intended and should be interpreted to be as broad as is consistent with the ordinary meaning of the language that is used in the claims when interpreted in light of this specification and the prosecution history that follows and to encompass all structural and functional equivalents. Notwithstanding, none of the claims are intended to embrace subject matter that fails to satisfy the requirement of Sections 101, 102, or 103 of the Patent Act, nor should they be interpreted in such a way. Any unintended embracement of such subject matter is hereby disclaimed.
(39) Except as stated immediately above, nothing that has been stated or illustrated is intended or should be interpreted to cause a dedication of any component, step, feature, object, benefit, advantage, or equivalent to the public, regardless of whether it is or is not recited in the claims.
(40) It will be understood that the terms and expressions used herein have the ordinary meaning as is accorded to such terms and expressions with respect to their corresponding respective areas of inquiry and study except where specific meanings have otherwise been set forth herein. Relational terms such as first and second and the like may be used solely to distinguish one entity or action from another without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms comprises, comprising, or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by a or an does not, without further constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
(41) The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various implementations. This is for purposes of streamlining the disclosure, and is not to be interpreted as reflecting an intention that the claimed implementations require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed implementation. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.
(42) While various implementations have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more implementations and implementations are possible that are within the scope of the implementations. Although many possible combinations of features are shown in the accompanying figures and discussed in this detailed description, many other combinations of the disclosed features are possible. Any feature of any implementation may be used in combination with or substituted for any other feature or element in any other implementation unless specifically restricted. Therefore, it will be understood that any of the features shown and/or discussed in the present disclosure may be implemented together in any suitable combination. Accordingly, the implementations are not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.