Structural assembly for a gas turbine engine
11702993 · 2023-07-18
Assignee
Inventors
Cpc classification
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/327
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D15/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/40311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D15/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gas turbine engine for an aircraft that includes a nacelle, a fan, an engine core, a bypass duct extending between the engine core and the nacelle and guiding a bypass airflow through the bypass duct, and at least one non-structural strut extending in the radial direction within the bypass duct, wherein the non-structural strut includes an outside wall acting as a heat exchanger, and wherein the outside wall includes first transport means configured to transport in the outside wall at least one fluid to be cooled. It is provided that the non-structural strut further includes second transport means configured to transport a fluid to be heated, wherein the first transport means and the second transport means are configured such that the fluid to be heated is heated by the at least one fluid to be cooled and the at least one fluid to be cooled is cooled both by the bypass airflow and the fluid to be heated.
Claims
1. A structural assembly for a gas turbine engine, comprising: a fan, which comprises a fan disk and a multiplicity of fan blades, a forked fan shaft, which is coupled to the fan and comprises a radially outer fan shaft and a radially inner fan shaft arranged within the radially outer fan shaft, wherein: the radially outer fan shaft is configured to transmit a torque to the fan in a normal operation of the fan, wherein the radially outer fan shaft is connected to the fan by a predetermined breaking point, the radially outer fan shaft is mounted in a bearing, the radially inner fan shaft is fixedly connected to the fan, the radially inner fan shaft and the radially outer fan shaft merge into one another downstream of the bearing and are fixedly connected to one another at a connection point, and the predetermined breaking point is configured to break when a fan blade is lost, a contact mechanism, which is activated by a decrease in a rotational speed of the radially inner and radially outer fan shafts and which couples the radially inner fan shaft to the radially outer fan shaft when the rotational speed of the radially inner and radially outer fan shafts falls below a predefined rotational speed after the predetermined breaking point breaks, wherein, after the radially inner and radially outer fan shafts have been coupled by the contact mechanism, radially acting forces are transmitted from the radially inner fan shaft to the radially outer fan shaft.
2. The structural assembly as claimed in claim 1, wherein the contact mechanism includes contact elements, which are spaced apart in a circumferential direction, are connected to an inside of the radially outer fan shaft, are aligned substantially axially in normal operation of the fan and are aligned increasingly in a radially inward direction as the rotational speed of the fan shafts decreases after the predetermined breaking point breaks, wherein the contact elements are configured to enter into contact with the radially inner fan shaft below the predefined rotational speed.
3. The structural assembly as claimed in claim 2, wherein the contact elements are configured as spring-loaded elongate elements which are connected at one end thereof to the inside of the radially outer fan shaft and are subject to a radially inward spring force which tends to align the contact elements radially, wherein the contact elements move radially inward as the rotational speed decreases, and enter into contact with the radially inner fan shaft when the predefined rotational speed is undershot.
4. The structural assembly as claimed in claim 2, wherein the contact mechanism comprises a fastening mechanism, which holds the contact elements on the radially inner fan shaft after the contact elements have entered into contact with the radially inner fan shaft.
5. The structural assembly as claimed in claim 4, wherein the radially inner fan shaft has a radial collar, which is positioned axially in relation to the contact elements such that, when the predefined rotational speed is undershot, the contact elements latch in on the radial collar such that, after making contact with a side face of the radial collar in an oblique orientation, the contact elements are no longer movable radially outward.
6. The structural assembly as claimed in claim 5, wherein the contact elements have a length and rotational speed-dependent alignment such that the contact elements come to bear successively on the side face of the radial collar when the rotational speed of the radially inner fan shaft decreases after the predetermined breaking point breaks.
7. The structural assembly as claimed in claim 2, wherein the contact elements are configured as prestressed leaf springs which are fastened at one end thereof to the inside of the radially outer fan shaft.
8. The structural assembly as claimed in claim 2, wherein the contact elements are each connected by a spring-loaded hinge or joint at one end thereof to the inside of the radially outer fan shaft.
9. The structural assembly as claimed in claim 2, wherein the contact elements are fastened equidistantly in the circumferential direction to the inside of the radially outer fan shaft.
10. The structural assembly as claimed in claim 2, wherein the contact elements are fastened to the inside of the radially outer fan shaft at a same axial position.
11. The structural assembly as claimed in claim 1, wherein the radially inner fan shaft has a lower bending stiffness than the radially outer fan shaft.
12. The structural assembly as claimed in claim 1, wherein the contact mechanism is configured such that the radially inner fan shaft is coupled to the radially outer fan shaft before the radially inner fan shaft achieves resonance.
13. The structural assembly as claimed in claim 1, wherein the radially inner fan shaft includes a deflection limiter, which limits radial deflection of the radially inner fan shaft relative to the radially outer fan shaft when the predetermined breaking point breaks.
14. A gas turbine engine comprising the structural assembly as claimed in claim 1.
15. The gas turbine engine as claimed in claim 14, and further comprising: an engine core which comprises a turbine, a compressor and a turbine shaft connecting the turbine to the compressor and formed as a hollow shaft; a fan, which is positioned upstream of the engine core; and a gear box, which receives an input from the turbine shaft and outputs drive for the fan via a fan shaft to drive the fan at a lower rotational speed than the turbine shaft; wherein the fan and the fan shaft are connected by a structural assembly.
Description
(1) The invention will be explained in more detail below on the basis of a plurality of exemplary embodiments with reference to the figures of the drawing. In the drawings:
(2)
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(14) During use, the core air flow A is accelerated and compressed by the low-pressure compressor 14 and directed into the high-pressure compressor 15, where further compression takes place. The compressed air expelled from the high-pressure compressor 15 is directed into the combustion device 16, where it is mixed with fuel and the mixture is combusted. The resulting hot combustion products then propagate through the high-pressure and the low-pressure turbines 17, 19 and thereby drive said turbines, before being expelled through the nozzle 20 to provide a certain propulsive thrust. The high-pressure turbine 17 drives the high-pressure compressor 15 by means of a suitable connecting shaft 27. The fan 23 generally provides the major part of the thrust force. The epicyclic gear box 30 is a reduction gear box.
(15) An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
(16) It is noted that the terms “low-pressure turbine” and “low-pressure compressor” as used herein can be taken to mean the lowest pressure turbine stage and the lowest pressure compressor stage (that is to say not including the fan 23) respectively and/or the turbine and compressor stages that are connected to one another by the connecting shaft 26 with the lowest rotational speed in the engine (that is to say not including the gear box output shaft that drives the fan 23). In some documents, the “low-pressure turbine” and the “low-pressure compressor” referred to herein may alternatively be known as the “intermediate-pressure turbine” and “intermediate-pressure compressor”. Where such alternative nomenclature is used, the fan 23 can be referred to as a first compression stage or lowest-pressure compression stage.
(17) The epicyclic gear box 30 is shown in an exemplary manner in greater detail in
(18) The epicyclic gear box 30 illustrated by way of example in
(19) It will be appreciated that the arrangement shown in
(20) Accordingly, the present disclosure extends to a gas turbine engine having an arbitrary arrangement of gear box types (for example star-shaped or planetary), support structures, input and output shaft arrangement, and bearing positions.
(21) Optionally, the gear box may drive additional and/or alternative components (e.g. the intermediate-pressure compressor and/or a booster compressor).
(22) Other gas turbine engines in which the present disclosure can be used may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of connecting shafts. As a further example, the gas turbine engine shown in
(23) The geometry of the gas turbine engine 10, and components thereof, is/are defined by a conventional axis system, comprising an axial direction (which is aligned with the axis of rotation 9), a radial direction (in the bottom-to-top direction in
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(25) In the context of the present invention, the coupling of the fan 23 to the fan shaft 7 or, more generally, to a turbine shaft when a fan blade is lost, as well as the design of the fan shaft or turbine shaft, are significant.
(26)
(27) In the context of the present description, any shaft which drives the fan is referred to as a fan shaft, irrespective of whether the fan is driven directly via a turbine shaft or via a reduction gear.
(28) According to
(29) The radially inner fan shaft 72 is fixedly connected to the fan 23, i.e. without a predetermined breaking point. The radially inner fan shaft 72 and the radially outer fan shaft 71 merge into one another downstream of the bearing 5 and there form a connection point 75, at which they are fixedly connected to one another. Downstream of the connection point 75, the fan shaft 7 is no longer forked. A further bearing 95, which is a radial bearing for example, supports the fan shaft 7 jointly with bearing 5.
(30) The structural assembly of
(31) The predetermined breaking point 4 is designed in such a way that it breaks at forces such as those which occur when a fan blade is lost. Provision may be made, for example, for the predetermined breaking point to comprise shear pins. In normal operation of the fan (i.e. when the latter is rotating and all the fan blades are intact), the fan 23 is driven by the fan shaft 7 and the radially outer fan shaft 71. Depending on design, the radially inner fan shaft 72 may also transmit a torque to the fan 23. After the predetermined breaking point 4 breaks, force transmission via the radially outer fan shaft 71 is interrupted.
(32) Conversely, imbalance forces, which the fan 23 exerts owing to its imbalance after the loss of a fan blade, are not introduced into the radially outer fan shaft 71 but exclusively into the radially inner fan shaft 72. After the predetermined breaking point 4 breaks, the imbalance forces are transmitted from the radially inner fan shaft 72, via the connection point 75, to the radially outer fan shaft 71 and are absorbed by bearing 5 and, to a lesser extent, also by bearing 95. The situation here is that the radially inner fan shaft 72 has a lower bending stiffness than the radially outer fan shaft 71. This can be brought about by means of a different material and/or by means of a different design. Accordingly, the radially inner fan shaft 72 has resonant frequencies which are lower than the resonant frequencies which the radially outer fan shaft 71 would have without a predetermined breaking point 4 and decoupling from the fan 23.
(33) This ensures that, in a first phase after the loss of a fan blade, when the rotational speed of the fan shaft 7 and of the fan 23 decreases to a rotational speed at which the contact mechanism engages, the forces acting radially on the bearings 5, 95 are reduced. This is because the shifting of the resonant frequencies toward lower frequencies prevents resonance of the radially inner fan shaft 71 in the high rotational speed range which is initially present after the loss of a fan blade. In this case, the resonant frequencies and the corresponding amplitudes of the vibration can be set by means of the geometry of the radially inner shaft 72 and the axial position of the connection point 75.
(34) In the first phase after the loss of a fan blade, the collar 720 limits the maximum radial deflection of the radially inner fan shaft 72 relative to the radially outer fan shaft 71 and hence the amplitude of orbiting of the radially inner fan shaft 72. Additional collars may be provided for this purpose. The collar 720 thus acts as a deflection limiter.
(35) The effect of force transmission via the radially inner fan shaft 72 after the predetermined breaking point 4 breaks is illustrated by the curves 910 and 920 in
(36) When a predefined rotational speed is reached, the contact mechanism 8 cuts in, as described with reference to
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(39) In the left-hand sectional illustration in
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(41) The state of completion to this extent is shown by
(42) Accordingly, the radially inner fan shaft 72 is centered in the middle by the contact elements 81 after the activation of the contact mechanism 8, and forces acting radially on the radially inner fan shaft 72 are then transmitted directly to the radially outer fan shaft 72 via the contact elements 81. The load path between the radially inner fan shaft 72 and the radially outer fan shaft 72, which has been broken by the breaking of the predetermined breaking point 4, is thus reestablished.
(43) The state illustrated in
(44) With the coupling of the radially inner fan shaft 72 to the radially outer fan shaft 71 by the contact mechanism 8, the first phase ends and a second phase begins, in which the load path between the radially inner fan shaft 72 and the radially outer fan shaft 71 is reestablished. Loads are then transmitted directly from the radially inner fan shaft 72 to the radially outer fan shaft 71 and the bearing 5. Resonance of the radially inner fan shaft 72 is thereby prevented. This is illustrated by means of curve 930 in
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(46) The advantages obtained by means of the invention are further explained with reference to
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(48) Here, the scenario according to the invention corresponds to curve 110. The radial forces F, which occur abruptly after the loss of the fan blade, are relatively small and also remain relatively small when the contact mechanism engages after 17 seconds. In contrast, curve 120 indicates the radial forces which occur when the load path between the radially inner fan shaft 72 and the radially outer fan shaft 71 is not reestablished, and the radially inner fan shaft 72 enters into resonance. Up to the onset of the contact mechanism, curves 110 and 120 follow substantially the same path. When resonance occurs, this being prevented by the contact mechanism, significantly higher forces occur in curve 120. Curve 130 represents the situation without a predetermined breaking point between the radially outer fan shaft and the fan.
(49) It will be understood that the invention is not limited to the embodiments described above, and various modifications and improvements can be made without departing from the concepts described herein. It is also pointed out that any of the features described may be used separately or in combination with any other features, unless they are mutually exclusive. The disclosure extends to and comprises all combinations and sub-combinations of one or a plurality of features which are described here. If ranges are defined, said ranges thus comprise all of the values within said ranges as well as all of the partial ranges that lie in a range.