FORMULATIONS CONTAINING EXPECTORANTS OR DECONGESTANTS
20230017466 · 2023-01-19
Assignee
Inventors
- Minh Tran (Secaucus, NJ, US)
- Yi Zeng (Hillsborough, NJ, US)
- Zhang Julia Zhang (Scotch Plains, NJ, US)
- Hengsheng Feng (Moorestown, NJ, US)
- Dahai Guo (Belle Mead, NJ, US)
Cpc classification
A61K31/167
HUMAN NECESSITIES
A61K31/167
HUMAN NECESSITIES
A61K31/137
HUMAN NECESSITIES
A61K31/137
HUMAN NECESSITIES
A61K2300/00
HUMAN NECESSITIES
A61K2300/00
HUMAN NECESSITIES
A61K31/138
HUMAN NECESSITIES
International classification
A61K31/167
HUMAN NECESSITIES
A61K31/137
HUMAN NECESSITIES
A61K31/138
HUMAN NECESSITIES
Abstract
The present invention relates to bioavailable fill compositions containing one or more of a decongestant, an expectorant, an antitussive, an analgesic, and/or an antihistamine; capsules filled with the bioavailable fill compositions; and methods of making same.
Claims
1. A clear bioavailable liquid composition comprising: (a) active ingredients selected from the group.sub.— onsisting of: (i) from 22 wt % to 25 wt % of guaifenesin and from 0.5 wt % to 0.7 wt % of phenylephrine HCl; (ii) from 22 wt % to 25 wt % of guaifenesin and from 1 wt % to 2 wt % of dextromethorphan HBr; (iii) from 21 wt %_to 24 wt % of guaifenesin, from 0.4 wt % to 1 wt % of phenylephrine HCl, and from 1 wt % to 2 wt % of dextromethorphan HBr; or (iv) from 21 wt % to 25 wt % of guaifenesin and from 2 wt % to 5 wt % of pseudoephedrine HCl; (b) a matrix comprising: 20-70 wt % of a pharmaceutically acceptable poly(alkylene glycol), and 0.5-8 wt % of a pharmaceutically acceptable alkylene glycol; and (c) a polymeric solubilizing agent consisting of 1-30 wt % of polyvinylpyrrolidone; and (d) 1-10 wt % of water; wherein the wt % values are based on the total weight of the composition, and wherein the liquid composition remains clear without recrystallization for up to 2 years at room temperature.
2. The clear bioavailable liquid composition of claim 1, wherein 860 mg of the composition consists of: 200 mg of guaifenesin) 5.13 mg of phenylephrine HCl; 404.87 mg of polyethylene glycol 400 having a molecular weight of 400 daltons, 20 mg of propylene glycol; 150 mg of polyvinylpyrrolidone having a molecular weight of 2,000 daltons; and 80 mg of water.
3. The clear bioavailable liquid composition of claim 1, wherein 865 mg of the composition consists of: 200 mg of guaifenesin, 10.526 mg of dextromethorphan HBr, 404.474 mg of polyethylene glycol 400 having a molecular weight of 400 daltons, 20 mg of propylene glycol, 150 mg of polyvinylpyrrolidone having a molecular weight of 2,000 daltons, and 80 mg of water.
4. The clear bioavailable liquid composition of claim 1, wherein 885 mg of the composition consisting of: 200 mg of guaifenesin, 5.25 mg of phenylephrine HCl, 10.526 mg of dextromethorphan HBr, 419.224 mg of polyethylene glycol 400 having a molecular weight of 400 daltons, 20 mg of propylene glycol, 150 mg of polyvinylpyrrolidone having a molecular weight of 2,000 daltons, and 80 mg of water.
5. The clear bioavailable liquid composition of claim 1, wherein 850-890 mg of the composition comprises: 200 mg of guaifenesin and 30 mg of pseudoephedrine HCl. 6. A pharmaceutical composition in a form of a soft gelatin capsule containing: (a) an outer gelatin shell; and (b) from 100 mg to 2,000 mg of the clear bioavailable liquid composition of claim 1 which is encapsulated by said outer gelatin shell.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
[0026]
[0027]
DETAILED DESCRIPTION OF THE INVENTION
[0028] This invention provides a clear, liquid pharmaceutical formulation that contains a combination two or more of a decongestant, an expectorant, an antitussive, an analgesic, and/or an antihistamine. It was unexpected that the formulation can be prepared in a small size suitable for easy swallowing as a clear liquid and remain clear without recrystallization for an extended period of time (8 days up to 2 years) despite the highly concentrated active ingredients (such as two or more of acetaminophen, guaifenesin, phenylephrine, dextromethorphan, diphenhydramine, and pseudoephedrine). The formulation is suitable for preparing various oral dosage forms, e.g., soft gel capsule, suspension, solution, syrup, two-piece hard shell capsule, and nasal/oral spray. See Modern Pharmaceutics, Volume 121(2004), edited by Gilbert S. Banker and Christopher T. Rhodes, and references cited therein. See also U.S. Pat. Nos. 8,518,438, and 8,969,416, and International Patent Application No. PCT/US16/54052. These documents are hereby incorporated by reference in their entirety.
[0029] In particular, it may be used to prepare capsules (e.g., soft gels) containing a high dose of the combination in a stable solution. In that case, an overall approach to formulating the combination of the active ingredients (AIs) is to prepare a fill composition and encapsulate it with a capsule, such as a soft gelatin capsule, specifically solubilizing the AIs in a suitable matrix comprising a polymeric solubilizing agent and water in an alkylene glycol and poly(alkylene glycol) vehicle.
[0030] The solubilizing matrix can comprise two parts. Part A is a hydrophilic mixture of a pharmaceutically acceptable alkylene glycol, such as propylene glycol and a pharmaceutically acceptable poly(alkylene glycol), such as a polyethylene glycol (PEG). Part B is a mixture of a pharmaceutically acceptable solubilizing polymer, such as a polyvinylpyrrolidone (povidone) and water. Parts A and B are combined to form the solubilizing matrix, and the active ingredients are added to this solubilizing matrix to form the fill composition as clear solutions. The fill composition of the invention can then be encapsulated into capsules of the invention.
[0031] In one embodiment the pharmaceutically acceptable poly(alkylene glycol) is selected from the group consisting of poly(ethylene glycol)s (PEGs); preferably the PEGs are selected from the group consisting of PEG 200, 300, 400, 600, mixtures thereof, and mixtures of these with PEG 800, 1000, 2000, 3000, 4000, 5000, 6000, 7000, or 8000. In one embodiment the pharmaceutically acceptable alkylene glycol is propylene glycol. In one embodiment of the fill composition, the pharmaceutically acceptable polymeric solubilizing agent is a polyvinylpyrrolidone (PVP). In one embodiment the PVP is selected from the group consisting of PVP K12, PVP K17, PVP K30, PVP K60, and PVP K90; preferably the polyvinylpyrrolidone is PVP 12, PVP 17 or PVP 30.
[0032] As used herein, the term “analgesic” designates any of a number of well-known drugs which are commonly used to relieve headaches and to reduce fever. Such drugs include aspirin, acetaminophen, ibuprofen, and naproxen, among others. For the present application a preferred analgesic is acetaminophen.
[0033] The term “clear” as used herein with regard to the inventive fill compositions, means transparent, without any cloudiness or precipitation.
[0034] The term “ionizing agent” herein refers to a compound that can react with acetaminophen in the solvent system to form acetaminophen ions. Examples of an ionizing agent include both organic and inorganic bases capable of accepting hydrogen ions or donating electron pairs. Alkali or alkaline-earth metal salts or hydroxides are commonly used ionizing agents to increase the solubility of acetaminophen.
[0035] An ionizing agent can be added to the formulation to boost the solubility of acetaminophen in the solvent system. However, it can undesirably accelerate the degradation of acetaminophen. Thus, an acetaminophen formulation having an ionizing agent might be less stable. Based on the required shelf life of a formulation, a person skilled in the art can easily decide whether or not to include an ionizing agent in the formulation. In the formulation of this invention that does not include an ionizing agent, acetaminophen is dissolved at an unexpectedly high concentration in the solvent system, which, as pointed out above, contains polyvinylpyrrolidone, polyethylene glycol, and water.
[0036] The term “dissolving” herein means “evenly” dispersing an active ingredient (e.g., acetaminophen, guaifenesin, phenylephrine, dextromethorphan, diphenhydramine, and pseudoephedrinea) as molecules in the solvent system containing polyvinylpyrrolidone, polyethylene glycol, and water for at least three days, as judged by the naked eye or by a magnifying optical device based on two criteria: (i) transparence of the solution, and (ii) no formation of solid precipitation.
[0037] The transitional phrase “consisting essentially of” or “consists essentially of” as used herein limits the scope of a claim to the specified materials or steps and those that do not materially affect the basic and novel characteristics of the claimed invention.
[0038] Other Components
[0039] Other components which can be incorporated into the liquid pharmaceutical core compositions of the instant invention include colorings, flavorings, preservatives, lubricants, flow-enhancers, filling aids, anti- oxidants, essences, and other aesthetically pleasing components. For example, the compositions can further contain an anti-oxidant. In some embodiments the anti-oxidant is selected from the group consisting of Butylated hydroxyanisole (BHA), Butylated hydroxytoluene (BHT), and mixtures thereof.
Process of Making
[0040] Another aspect of the invention is directed to a method of preparing a clear liquid softgel fill composition as disclosed above, e.g., that shown in
[0041] The liquid softgel fill formulation can be encapsulated in soft gelatin shells to form softgel capsules, for example by using a conventional rotary die process. Suitable soft gelatin shells may include (i) gelatin, 20-60% by weight; (ii) glycerin, 0-30% by weight; (iii) sorbitol, 0-30% by weight; (iv) purified water, 20-50% by weight; and (v) artificial color, 0.0001-0.002% by weight. The highly concentrated solution of active ingredients found in the liquid softgel fill formulations of the present invention allows the entire combination to be encapsulated into a reasonably small sized (0.2-1.8 mL) clear softgel capsule for easy swallowing. The inventive formulation also enhances the bioavailability of the active ingredients. Further, encapsulation of the ingredients masks the negative taste of the active ingredients so that compliance issues with taking the medication are minimized.
[0042] The softgel capsules of the invention can also be prepared by other methods well known in the art. See e.g., P. K. Wilkinson et al., “Softgels: Manufacturing Considerations,” Drugs and the Pharmaceutical Sciences, 41 (Specialized Drug Delivery Systems); P. Tyle, Ed. (Marcel Dekker, Inc., New York, 1990) 409-449; F. S. Hom et al., “Capsules, Soft” Encyclopedia of Pharmaceutical Technology, vol. 2; J. Swarbrick and J. C. Boylan, eds. (Marcel Dekker, Inc., New York, 1990) pp. 269-284; M. S. Patel et al., “Advances in Softgel Formulation Technology,” Manufacturing Chemist, vol. 60, no. 7, pp. 26-28 (July 1989); M. S. Patel et al., “Softgel Technology,” Manufacturing Chemist, vol. 60, no. 8, pp. 47-49 (August 1989); R. F. Emerson, “Softgel (Soft Gelatin Capsule) Update,” Drug Development and Industrial Pharmacy (Interphex '86 Conference), vol. 12, no. 8 & 9, pp. 1133-1144 (1986); and W. R. Ebert, “Soft Elastic Gelatin Capsules: A Unique Dosage Form,” Pharmaceutical Technology, vol. 1, no. 5, pp. 44-50 (1977).
[0043] As disclosed herein, a number of ranges of values are provided. It is understood that each intervening value, to the tenth of the unit of the lower limit, unless the context clearly dictates otherwise, between the upper and lower limits of that range is also specifically disclosed. Each smaller range between any stated value or intervening value in a stated range and any other stated or intervening value in that stated range is encompassed within the invention. The upper and lower limits of these smaller ranges may independently be included or excluded in the range, and each range where either, neither, or both limits are included in the smaller ranges is also encompassed within the invention, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the invention. The term “about” generally refers to plus or minus 10% of the indicated number. For example, “about 10%” may indicate a range of 9% to 11%, and “about 20” may mean from 18 to 22. Other meanings of “about” may be apparent from the context, such as rounding off, so, for example “about 1” may also mean from 0.5 to 1.4.
[0044] Polyvinylpyrrolidone, also known as Polyvidone or Povidone, is a water-soluble polymer. Polyvinylpyrrolidone used in this invention has an molecular weight in the range of 2,000 to 1,500,000 Dalton, e.g., 2,000 to 62,000 Dalton, 2,000 to 4,000 Dalton, 4,000 to 18,000 Dalton, or 6,000 to 15,000 Dalton. Polyvinylpyrrolidone products are commonly graded by K values. The K value is an index for correlating relative viscosity with the average degree of polymerization. See Cellulose Chem. 1932, 13, 60. The K value is calculated by the following formula:
K=(1.5 log η.sub.rel−1)/(0.15+0.003 c)+(300 c log η.sub.rel+(c+1.5 c log η.sub.rel).sup.2).sup.1/2(0.15 c+0.003 c.sup.2)
[0045] η.sub.rel: Relative viscosity of aqueous polyvinylpyrrolidone solution to water. c: Content of polyvinylpyrrolidone in an aqueous polyvinylpyrrolidone solution (w/w %).
[0046] Polyvinylpyrrolidone used in the formulation has a K value of 12 to 90, e.g., 12, 15, 17, 25, or 30. Polyvinylpyrrolidone is designated as Povidone in the United States Pharmacopeial Convention (“USP”). Polyvinylpyrrolidone products are commercially available and generally include K values in their trade names, e.g., Polyvinylpyrrolidone K17 or Povidone K17. There are correlations between K values and molecular weights. For example, polyvinylpyrrolidone K12 has a molecular weight of 2,000 to 4,000 Dalton, K15 6,000 to 15,000 Dalton, K17 4,000 to 18,000 Dalton, K30 40,000 to 62,000 Dalton, and K90 1,000,000 to 1,500,000 Dalton. Polyvinylpyrrolidone products from different vendors may have different average molecular weights, which typically fall into the ranges cited above.
[0047] Polyvinylpyrrolidone herein refers to a single product or a mixture of several products. For example, it can be polyvinylpyrrolidone K12, K15, K17, K25, K30, K60, K90, or a mixture thereof. Polyvinylpyrrolidone enhances the solubility of AIs in the solvent system containing polyvinylpyrrolidone, polyethylene glycol, water, and optionally propylene glycol or other components.
[0048] Polyethylene glycol, also known as “PEG,” has a formula of H(OCH.sub.2CH.sub.2).OH, wherein n is 4 or greater. A number generally follows the name PEG to indicate its average molecular weight. For example, PEG-400 has an average molecular weight of about 400. See Cosmetic Ingredient Dictionary, 3d Ed. (1982), pages 201-03; Merck Index, 10th Ed. (1983), page 1092.
[0049] Polyethylene glycol used in this invention is a clear viscous liquid or a white solid at room temperature, and can be dissolved in water and many organic solvents. Its molecular weight can be between 200 and 800, preferably 400-600. The solvent system can contain a single polyethylene glycol product or a mixture of two or more polyethylene glycol products.
[0050] The term “pharmaceutically acceptable salts” refers to salts prepared from pharmaceutically acceptable non-toxic bases including inorganic bases and organic bases. Salts derived from nonorganic bases include sodium, potassium, lithium, ammonia, calcium, magnesium, ferrous, zinc, manganous, aluminum, ferric, manganic salts and the like. Salts derived from pharmaceutically acceptable organic non-toxic bases include salts of primary, secondary, tertiary and quaternary amines, substituted amines including naturally occurring substituted amines, cyclic amines and basic ion exchange resins, such as triethylamine, tripropylamine, 2-dimethylaminoethanol, 2-diethylaminoethanol, lysine, arginine, histidine, caffeine, procaine, N-ethylpiperidine, hydrabamine, oholine, betaine, ethylenediamine, glucosamine, methylglycamine, theobromine, purines, piperazine, piperidine, polyamine resins and the like.
EXAMPLES
Example 1 Bioavailable Liquid Softgel Fill Composition Comprising Guaifenesin and Phenylephrine
[0051] A soft gelatin capsule containing a concentrated bioavailable liquid fill composition was prepared from the following ingredients.
TABLE-US-00001 Formulation #1 Fill Ingredients mg/capsule Weight % Polyethylene glycol 400, USP 404.87 47.08% Propylene Glycol, USP 20 2.33% Povidone (K-12) USP 150 17.44% Povidone (K-30) USP 0 0.00% Purified Water, USP 80 9.30% Acetaminophen, USP 0 0.00% Guaifenesin 200 23.26% Phenylephrine HCl, USP 5.13 0.60% Dextromethorphan HBr (95%) 0 0.00% Diphenhydramine HCl 0 0.00% Pseudoephedrine 0 0.00% Total 860 100.00%
[0052] The above ingredients were combined in the manner shown in
[0053] Soft gelatin capsules were prepared from the following gel ingredients in a manner similar to that shown in
TABLE-US-00002 Gel ingredients Gelatin 150 Bloom NF Yes Glycerin USP Yes Sorbitol Sorbitan Solution Yes D&C Yellow# 10 — FD&C Red#40 — FD&C Yellow#6 — D&C Red#33 — FD&C Blue #1 — Encapsulation lubricant Yes, trace Isopropyl Alcohol, USP Yes, trace White Ink Yes, trace
Example 2 Bioavailable Liquid Softgel Fill Composition Comprising Guaifenesin and Dextromethorphan
[0054] A soft gelatin capsule containing a concentrated bioavailable liquid fill composition was prepared from the following ingredients.
TABLE-US-00003 Formulation #3 Fill Ingredients mg/cap Weight % Polyethylene glycol 400, USP 404.474 46.76% Propylene Glycol, USP 20 2.31% Povidone (K-12) USP 150 17.34% Povidone (K-30) USP 0 0.00% Purified Water, USP 80 9.25% Acetaminophen, USP 0 0.00% Guaifenesin 200 23.12% Phenylephrine HCl, USP 0 0.00% Dextromethorphan HBr (95%) 10.526 1.22% Diphenhydramine HCl 0 0.00% Pseudoephedrine 0 0.00% Total 865 100.00%
[0055] The above ingredients were combined in the manner shown in
[0056] Soft gelatin capsules were prepared from the following gel ingredients in a manner similar to that shown in
TABLE-US-00004 Gel ingredients Gelatin 150 Bloom NF Yes Glycerin USP Yes Sorbitol Sorbitan Solution Yes D&C Yellow# 10 — FD&C Red#40 — FD&C Yellow#6 Yes D&C Red#33 — FD&C Blue #1 — Encapsulation lubricant Yes, trace Isopropyl Alcohol, USP Yes, trace White Ink Yes, trace
Example 3 Bioavailable Liquid Softgel Fill Composition Comprising Guaifenesin, Phenylephrine, and Dextromethorphan
[0057] A soft gelatin capsule containing a concentrated bioavailable liquid fill composition was prepared from the following ingredients.
TABLE-US-00005 Formulation #4 Fill Ingredients mg/cap Weight % Polyethylene glycol 400, USP 419.224 47.37% Propylene Glycol, USP 20 2.26% Povidone (K-12) USP 150 16.95% Povidone (K-30) USP 0 0.00% Purified Water, USP 80 9.04% Acetaminophen, USP 0 0.00% Guaifenesin 200 22.60% Phenylephrine HCl, USP 5.25 0.59% Dextromethorphan HBr (95%) 10.526 1.19% Diphenhydramine HCl 0 0.00% Pseudoephedrine 0 Total 885 100.00%
[0058] The above ingredients were combined in the manner shown in
[0059] Soft gelatin capsules were prepared from the following gel ingredients in a manner similar to that shown in
TABLE-US-00006 Gel ingredients Gelatin 150 Bloom NF Yes Glycerin USP Yes Sorbitol Sorbitan Solution Yes D&C Yellow#10 — FD&C Red#40 Yes FD&C Yellow#6 Yes D&C Red#33 — FD&C Blue #1 — Encapsulation lubricant Yes, trace Isopropyl Alcohol, USP Yes, trace White Ink Yes, trace
Example 4 Bioavailable Liquid Softgel Fill Composition Comprising Acetaminophen, Guaifenesin, and Phenylephrine
[0060] A soft gelatin capsule containing a concentrated bioavailable liquid fill composition was prepared from the following ingredients.
TABLE-US-00007 Formulation #5 Fill Ingredients mg/cap Weight % Polyethylene glycol 400, USP 671.75 47.47% Propylene Glycol, USP 28 1.98% Povidone (K-12) USP 100 7.07% Povidone (K-30) USP 0 0.00% Purified Water, USP 85 6.01% Acetaminophen, USP 325 22.97% Guaifenesin 200 14.13% Phenylephrine HCl, USP 5.25 0.37% Dextromethorphan HBr (95%) 0 0.00% Diphenhydramine HCl 0 0.00% Pseudoephedrine 0 0.00% Total 1415 100.00%
[0061] The above ingredients were combined in the manner shown in
[0062] Soft gelatin capsules were prepared from the following gel ingredients in a manner similar to that shown in
TABLE-US-00008 Gel ingredients Gelatin 150 Bloom NF Yes Glycerin USP Yes Sorbitol Sorbitan Solution Yes D&C Yellow#10 Yes FD&C Red#40 — FD&C Yellow#6 — D&C Red#33 — FD&C Blue #1 — Encapsulation lubricant Yes, trace Isopropyl Alcohol, USP Yes, trace White Ink Yes, trace
Example 5 Bioavailable Liquid Softgel Fill Composition Comprising Acetaminophen, Phenylephrine, and Diphenhydramine
[0063] A soft gelatin capsule containing a concentrated bioavailable liquid fill composition was prepared from the following ingredients.
TABLE-US-00009 Formulation #6 Fill Ingredients mg/cap Weight % Polyethylene glycol 400, USP 684.75 55.22% Propylene Glycol, USP 50 4.03% Povidone (K-12) USP 0 0.00% Povidone (K-30) USP 65 5.24% Purified Water, USP 85 6.85% Acetaminophen, USP 325 26.21% Guaifenesin 0 0.00% Phenylephrine HCl, USP 5.25 0.42% Dextromethorphan HBr (95%) 0 0.00% Diphenhydramine HCl 25 2.02% Pseudoephedrine 0 Total 1240 100.00%
[0064] The above ingredients were combined in the manner shown in
[0065] Soft gelatin capsules were prepared from the following gel ingredients in a manner similar to that shown in
TABLE-US-00010 Gel ingredients Gelatin 150 Bloom NF Yes Glycerin USP Yes Sorbitol Sorbitan Solution Yes D&C Yellow#10 — FD&C Red#40 — FD&C Yellow#6 — D&C Red#33 Yes FD&C Blue #1 Yes Encapsulation lubricant Yes, trace Isopropyl Alcohol, USP Yes, trace White Ink Yes, trace
Example 6 Bioavailable Liquid Softgel Fill Composition Comprising Guaifenesin and Pseudoephedrine
[0066] A soft gelatin capsule containing a concentrated bioavailable liquid fill composition is prepared from the following ingredients: Guaifenesin (200 mg) and Pseudoephedrine (30 mg) per 850-890 mg per capsule. The above ingredients are combined in a manner similar to that shown in
[0067] The foregoing examples and description of the preferred embodiments should be taken as illustrating, rather than as limiting the present invention as defined by the claims. As will be readily appreciated, numerous variations and combinations of the features set forth above can be utilized without departing from the present invention as set forth in the claims. Such variations are not regarded as a departure from the scope of the invention, and all such variations are intended to be included within the scope of the following claims. All references cited herein are incorporated by reference in their entireties.