Multistage turbine preferably for organic rankine cycle ORC plants
10526892 ยท 2020-01-07
Assignee
Inventors
Cpc classification
F01D5/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2210/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/51
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/243
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A turbine of an organic Ranking cycle (ORC) is described. The turbine includes a shaft supported by at least two bearings and a plurality of axial stages of expansion, defined by arrays of stator blades alternated with arrays or rotor blades. The rotor blades are sustained by corresponding supporting disks. A main supporting disk is directly coupled to the shaft in an outer position with respect to the bearings, and the remaining supporting disks are constrained to the main supporting disk, and one to the other in succession, but not directly to the shaft. Some of the remaining supporting disks are constrained to the main supporting disk and cantileverly extend from the same side of the bearings that support the shaft, so that the center of gravity of the rotor part of the turbine is shifted more towards the bearings.
Claims
1. A turbine (1) of an organic Ranking cycle (ORC), or Kalina cycle or water vapor cycle, comprising a shaft (2) supported by at least two bearings (5, 6), a plurality of arrays of rotor blades (R) and corresponding supporting disks (10-50), and a plurality of arrays of stator blades (S), wherein a main supporting disk (10) of said supporting disks (10-50), is directly coupled to the shaft (2) in an outer position with respect to the bearings (5, 6), and the remaining supporting disks (20-50) are constrained to the main supporting disk (10), and to one another in succession, but not directly to the shaft (2), wherein at least some (20-40) of the remaining supporting disks are constrained to the main supporting disk (10), by cantileverly extending from the same part of the bearings (5, 6) that support the shaft (2), so that the center of gravity of the rotor part of the turbine (1) is more shifted towards the bearings (5, 6) with respect to the center of gravity position of the main supporting disk (10) alone, or at least coincident therewith.
2. The turbine (1) according to claim 1, wherein at least some (50) of the remaining supporting disks are constrained to the main supporting disk (10), by cantileverly extending in a direction opposite to the bearings (5, 6) that support the shaft (2), so that a number of turbine stages (1) is increased.
3. The turbine (1) according to claim 1, wherein the supporting disks (20-50), except the main disk (10), are provided with a central hole, thereby being configured as rings, so that between each ring and the shaft (2) a gap (4) is defined and extended as necessary to house stator components, comprising seals and bearings (5, 6) and respective housing sleeves (5).
4. The turbine (1) according to claim 1, wherein the supporting disks (10-50) are bolted one to another and the main supporting disk (10) is constrained to the shaft by means of a coupling selected from: a flange, bolts or stud bolts, Hirth toothing (H), a conical coupling, a splined or keyed profile, one or more cylindrical couplings, to be assembled in pressurized-oil conditions.
5. The turbine (1) according to claim 1, wherein the arrays of rotor blades (R) farthest from the main supporting disk (10) at the side of the bearings (5, 6) are high pressure blades.
6. The turbine (1) according to claim 1, wherein a series, or pack, of supporting disks (10-50) can be pre-assembled outside of the turbine (1) in order to be installed into the turbine all at once.
7. The turbine (1) according to claim 1, further comprising a volute (3), to which the arrays of stator blades (S) are constrained as alternated with the arrays of rotor blades (R), wherein the stator part defines a solid of revolution (31) provided with a stepped inner surface and each array of stator blades (S) is fastened to at least one of said steps by rings (32-35) and, in this case, the supporting disks (10-50) can be inserted in the stator part also one by one.
8. The turbine (1) according to claim 1, wherein each of the supporting disks comprises at least one flanged portion (7) cantileverly protruding towards the flanged portion (7) of an adjacent supporting disk for a butt coupling, and comprising at least one through-hole (14) passing through said flanged portion (7), and a shut-off valve (13) of the at least one through-hole (14), the shut-off valve being configured for: closing the at least one through-hole (14) during the operation of the turbine (1) and therefore avoiding passage of working fluid, opening the at least one through-hole (14) when the turbine (1) rotates slowly or is stopped, in order to allow the discharging of working fluid that might be built up in the volume (4) adjacent the flanges (7), in liquid phase, or the discharging of lubricating oil that might be leaked through the seals of the turbine (1).
9. The turbine (1) according to claim 8, wherein each valve (13) comprises: an obstructing member (15) to obstruct the at least one through hole (14) obtained in the flange (7) of the respective supporting disk (10-50), and a biasing elastic member (16, 137) configured to push the obstructing member (15) in an open through hole (14) position, and wherein the preload of the elastic member (16, 137) is such that the centrifugal force applied on the obstructing member (15) when the turbine is operating is higher than the preload of the elastic member (16), so that the at least one through-hole (14) is still closed when the turbine (1) is operating at a nominal speed, and open when the turbine (1) is stopped or operating at low speed.
10. The turbine (1) according to claim 8, wherein each valve (13) comprises: a spherical obstructing member (15); a housing for the obstructing member (15), comprising a pack of leaves (135) that defines an inner cavity, which is partially open towards the at least one through-hole (14) so that at least a part of the obstructing member (15) can protrude from the housing itself towards the at least one through-hole (14); an elastic supporting member (137) to support the housing, wherein the housing is constrained to the elastic supporting member (137)fastened to the supporting disk near the at least one through-hole (14), and wherein following the bending of the elastic member (137), the obstructing member (15) intercepts the at least one through-hole (14) or is moved away from it so that the latter is kept open.
11. The turbine (1) according to claim 1, wherein, through the main supporting disk (10), one or more passages (12) are obtained for balancing the pressure upstream and downstream of the same main disk (10) and said holes are positioned on a diameter larger than a sealing ring (9), if present.
12. The turbine (1) according to claim 1, wherein a first turbine stage, in a working fluid expansion direction, is centripetal radial or centrifugal radial.
13. The turbine (1) according to claim 12, comprising at least three supporting disks (20-40) upstream of the main supporting disk (10) and one or more disks (50) downstream from the main supporting disk (10), and corresponding stages of expansion of the working fluid.
14. The turbine (1) according to claim 1, wherein the turbine comprises a volute (3) and a head of the shaft has a diameter shorter than an inner volute diameter, so that the shaft can be drawn out by sliding it out through the volute (3).
15. The turbine(1) according to claim 1, comprising at least one seal (9, 9) defined by a ring surrounding the shaft (2) and is translatable from a recess obtained in a volute (3) or other stationary member (5), in order to move into abutment against a corresponding circular seat obtained on the shaft end, the seat being designed to be coupled to the main supporting disk (10) or against the main supporting disk (10).
16. The turbine (1) according to claim 1, wherein the turbine is a dual-flow type, comprising a plurality of expansion stages at both sides of one of the supporting disks (10-50), and wherein a working fluid starts expanding at said supporting disk through a radial inlet and is axially diverted in two flows at opposite parts of said supporting disk.
17. The turbine (1) according to claim 16, wherein the fluid starts expanding at the main supporting disk (10) through a radial inlet and is axially diverted in two flows, at opposite parts of said main supporting disk (10).
18. The turbine (1) according to claim 16, comprising an annular cavity (P) fluidically communicating an outlet of the first stator (S), upstream of the supporting disk where the fluid starts expanding, with an outlet of the first stator (S) downstream of the supporting disk itself.
19. The turbine (1) according to claim 16, wherein in a first expansion stage (R) the fluid passes through is of centripetal radial type, with a dual- flow rotor (10) connected to the supporting disk.
20. ORC Rankine cycle plant, or Kalina cycle plant or water vapor cycle plant, comprising a turbine (1) according to claim 1.
21. A turbine (1) of an organic Ranking cycle (ORC), or Kalina cycle or water vapor cycle, comprising a shaft (2) supported by at least two bearings (5, 6), a plurality of arrays of rotor blades (R) and corresponding supporting disks (10-50), and a plurality of arrays of stator blades (S), wherein a main supporting disk (10) of said supporting disks (10-50), is directly coupled to the shaft (2) in an outer position with respect to the bearings (5, 6), and the remaining supporting disks (20-50) are constrained to the main supporting disk (10), and to one another in succession, but not directly to the shaft (2), wherein at least some (20-40) of the remaining supporting disks are constrained to the main supporting disk (10), by cantileverly extending from the same part of the bearings (5, 6) that support the shaft (2), so that the center of gravity of the rotor part of the turbine (1) is more shifted towards the bearings (5, 6) with respect the center of gravity position of the main supporting disk (10) alone.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) However, further details of the invention will be evident from the following description made with reference to the attached figures, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(18)
(19) Observing
(20) Supporting disks numbered as 10, 20, 30, 40, 50 sustain the rotor blades. Bearings 5 and 6 support the shaft 2.
(21) For the purposes of the following description, volute 3 generally means the stationary supporting members of the turbine 1. As the field technician will comprise, the volute 3 can be formed in its turn by several elements.
(22) It should be noted that, in the attached figures, labyrinths are only schematically shown. Actually, in order to constrain the parts that will be describedoften having different diameterslabyrinths defined in their turn by surfaces having different diameters have to be provided.
(23) The stator blades are fastened to the volute 3 and therefore are stationary; the rotor blades have to rotate integrally with the shaft 2. This is achieved by a particular arrangement of the supporting disks 10-50 that allows to obtain a cantilevered configuration of the turbine 1.
(24) Only one of the supporting disks, called main supporting disk 10 for the sake of simplicity, is directly coupled to the shaft 2and in the case shown in figure by means of a toothing H of the Hirth typewhile the remaining supporting disks 20-50 are coupled to the main disk 10 but not directly to the shaft 2, i.e. they do not touch it.
(25) In more detail, as can be seen in the sectional view of
(26) A volume or gap 4 is left among the rings 40, 30, 20, 10 and the shaft 2. The gap 4 is exploited for housing the stator parts of the support of the seal 5 and the bearings 5 and 6, thereby allowing the turbine to be designed with the center of gravity towards the bearings, thus more to the left than the main supporting disk 10, and for inserting the turbine shaft 2 through the disks 20, 30 and 40 previously fitted in the volute 3 and for allowing to insert tools for servicing.
(27) In practice, each of the supporting disks 10-50 has a flanged portion 7 cantileverly extending in an axial direction for achieving a butt coupling with the flanged portion 7 of an adjacent disk. In the example shown in figure the flanged portions 7 are bolted to one another by the bolts 8, so as to form a pack of supporting disks 10-50 integrally rotating with the shaft 2.
(28) As evident, the bolts 8 are circumferentially arranged along the flanged portions 7. In the section between two bolts, the flange portion can be obtained in order to lighten the respective disk and reduce the effect of load reduction on the bolt due to the presence of an intense tangential tensile stress which causes a necking of the disk, in relation to the value of Poisson's modulus of the material.
(29) The proposed solution provides the advantage of allowing the arrangement of more stages of expansion upstream of the main supporting disk 10, so that these stages are just cantileverly supported by the main disk 10 and not directly supported by the shaft. The disks 20-40 and 50 are not directly constrained to the shaft 2; on the contrary, the only one coupling provided is with the supporting disk 10 at the head of the shaft 2, anyway outside of the bearings 5 and 6.
(30) The operations of assembling the turbine 1, which can be carried out in two ways, are therefore remarkably simplified.
(31) According to a first way, the shaft 2 is inserted through the disks 10-50 previously placed in the volute 3, i.e. the shaft 2 can be the last inserted therein with the respective bearings 5 and 6 (from left to right looking at the figures).
(32) According to a second way, the shaft 2 and the disks 10-50 are pre-assembled outside the volute 3, to form a pack to be then inserted into the volute 3 all at once (from right to left looking at the figures). Subsequently, the mechanical seal and the bearings 5 and 6 are then mounted with a method of sliding these elements on the shaft itself from the end opposite to the main disk 10.
(33) Although the stages upstream of the disk 10 have cantilevered configuration, the center of gravity of the assembly of the rotating elements is still closer to the bearing 6 or even between the bearings 5 and 6, thanks to the fact that some parts of the volute 3 may be housed 4 in the gap left by the ring shape of the rotor disks 20, 30 and 40. This is an important feature in order to decrease the flexibility of the shaft-rotor assembly, thereby allowing to achieve a rigid operation of the system, i.e. with the first flexural critical speed high enough to be greater than the rotating speed of the turbine, by a wide margin. Clearly, if the designer provides multiple disks downstream of the main supporting disk 10 (to the right of the disk 10 in
(34) Furthermore, in order to minimize the cantilevered mass and, therefore, maximize the value of the first critical flexural speed of the shaft-supporting disk assembly, the designer may also decide to use lighter materials compared to iron alloys, such as aluminum or titanium, to manufacture the blades and/or supporting disks.
(35) If it was necessary to carry out maintenance requiring the mechanical seal to be disassembled, when the turbine is stopped, it is possible to operate a sealing ring 9 shown in
(36) As an alternative, there can be a ring seal translating on a larger diameter, the seal, when in the advanced position, abutting against one of the supporting disks of the rotor (preferably the main disk). In this case, the shaft 2 can be released from the Hirth toothing without losing the seal. In a further possible configuration, there can be two the sealing rings 9, one abutting against the shaft 2 and the other abutting against the main supporting disk 10, respectively. In this case, the first one is used as a frequently used ring, to be used when the turbine currently stops, and will be preferably provided with elastomer sealing gaskets, whereas the second will be rarely used when unforeseen events occur, requiring the shaft 2 and the bearing/housing sleeve assembly 5, 5, 6 to be disassembled. Thanks to the double ring it is possible, among other things, to change the elastomer gasket of the innermost seal. The shaft 2 can be connected to the main disk having the Hirth toothing, by means of bolts (depicted with the respective axis of symmetry) or through tie rods 70, as shown in
(37) This operation is facilitated by the use of a fastening system that fastens by means of tie rods 11 to be translated in order to lock the supporting disks 10-50 and prevent them from rotating. The tie rods 11 can be inserted into the threaded holes 41 formed in the supporting disk 40. Preferably, each tie rod 11 has its own seal to prevent the working fluid from leaking outside the turbine through the seat of the tie rod 11 itself.
(38) Once inserted in the corresponding holes 41, the tie rods 11 are fixed to the volute 3 so as to keep locked the supporting disks 10-50 with respect to the volute 3, thus allowing the ring 9 to abut against the head of the shaft 2 or the main disk 10 thereby obtaining the seal during servicing steps.
(39) Considering again the assembly of the turbine 1 and with reference to the embodiment shown in
(40) a. the first stator S to the far left;
(41) b. the rotor R on the supporting disk 40;
(42) c. the second stator S;
(43) d. the second rotor R on the supporting disk 30, and by connecting the disks 30 and 40 by means of bolts 8 on the opposite flanged surfaces 7;
(44) e. the third stator S;
(45) f. the third rotor R on the supporting disk 20, and by connecting the disks 20 and 30 by means of bolts 8 on the opposite flanged surfaces 7;
(46) g. the fourth stator S;
(47) h. the fourth rotor R on the supporting disk 10, and by connecting the disks 10 and 20 by means of bolts 8 on the opposite flanged surfaces 7;
(48) i. the fifth stator S;
(49) j. the fifth rotor R on the supporting disk 50, and by connecting the disks 10 and 50 by means of bolts 8 on the opposite flanged surfaces 7, and so on if there are a greater number of stages.
(50) The stators S are fastened to the portion 31 of the volute 3 by screws, or by means of other known techniques, for example by engaging the blades in special grooves obtained into the volute 3.
(51) This pre-assembled pack of components is then inserted into the volute 3. At this point, the shaft 2 is inserted through the disks 20-50 themselves and along the provided path, then the bearings 5 and 6 are positioned and kept in position by spacers (not shown).
(52) In the main supporting disk 10 there are one or more through holes 12 to allow balancing pressures between the portions upstream and downstream of the disk 10 itself.
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(54) The valves 13 comprise an obstructing element 15 to obstruct the respective hole 14; in the example shown in the figures it is a metal ball 15. A spring 16 pushes the obstructing element 15 away from the hole 14 in order to open the passage. The elastic force of the spring 16 is countered by the centrifugal force applied on the ball 15 when the disks 10-50 are rotating. The preload of the spring 16 is specifically selected so that, when the turbine 1 is operating at a speed equal to or higher than a given intermediate speed, the holes 14 are kept closed.
(55) Instead, the shut-off valves 13 automatically open the holes 14 when the turbine rotates at a speed lower than said intermediate speed, to allow the discharge of the working fluid in liquid phase possibly retained in the gap 4, or the discharge of lubricating oil possibly leaked from the rotating seal of the turbine.
(56) In particular, in
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(59) In particular, by adding at least one radial stator blade assembly it is possible to arrange a system for varying or intercepting the flow, for example a system of variable pitch blades, thereby lowering the costs with respect to the axial stator blade system.
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(61) Although not shown in the attached figures, in an embodiment of the turbine there can be both the translating seals 9 and 9 to be used alternatively, or in combination, for servicing.
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(65) In practice, the coupling rings 32-35 can be successively screwed one by one, in succession, to the grooved inner ring 31 at a step thereof. The screwing is carried out outside of the turbine and, lastly, the ring 31 with the stator arrays S, the supporting disks 10-50 and the rotor R is inserted into the volute 3 and fastened thereto.
(66) The pre-assembled pack made up of the ring 31 with the stator arrays S, the supporting disks 10-50 and the rotor arrays R can be simply screwed to the volute 3.
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(69) The assembly diagram of the turbines shown in
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(71) A further embodiment of the shut-off valve 13 is shown in
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