Loading mechanism and machine tool system
10525534 ยท 2020-01-07
Assignee
Inventors
Cpc classification
B23Q17/20
PERFORMING OPERATIONS; TRANSPORTING
Y10T279/13
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23Q7/002
PERFORMING OPERATIONS; TRANSPORTING
B65G2203/0225
PERFORMING OPERATIONS; TRANSPORTING
Y10T279/21
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23Q17/2241
PERFORMING OPERATIONS; TRANSPORTING
B23Q17/006
PERFORMING OPERATIONS; TRANSPORTING
B23Q17/002
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23B31/36
PERFORMING OPERATIONS; TRANSPORTING
B23Q7/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q17/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A workpiece is conveyed from a first fixed point to a second fixed point by a conveyor in a chucked state. A phase of the workpiece that is being conveyed by the conveyor is detected by a detector. The workpiece conveyed to the second fixed point by the conveyor is seated on a seating part. A workpiece seating phase of the seating part is adjusted by an adjustor to the phase of the workpiece detected by the detector.
Claims
1. A loading mechanism comprising: a conveyor configured to convey a workpiece from a first fixed point to a second fixed point in a chucked state; a detector configured to detect a phase of the workpiece that is being conveyed by the conveyor; a seating part configured to receive the workpiece, which is conveyed to the second fixed point by the conveyor, to be seated thereon; and an adjustor configured to adjust a workpiece seating phase of the seating part to the phase of the workpiece detected by the detector during conveyance of the workpiece from the first fixed point to the second fixed point by the conveyor, wherein the detector comprises: a workpiece passage confirming sensor including a pattern reading sensor configured to read an ON-OFF pattern, the workpiece passage confirming sensor being turned on in a workpiece detection state in which the workpiece is detected and being turned off in a workpiece non-detection state in which the workpiece is not detected; and a calculator configured to calculate the phase of the workpiece based on the ON-OFF pattern read by the workpiece passage confirming sensor.
2. The loading mechanism according to claim 1, wherein the workpiece comprises a flange having cutout portions formed at a predetermined pitch along a circumferential direction, and wherein the workpiece passage confirming sensor is configured to detect passage of a flange division piece portion between the cutout portions of the flange.
3. The loading mechanism according to claim 2, wherein the conveyor comprises: an arm that is turned about a rotary shaft; and a chuck mechanism for conveyance, which is arranged at a distal end of the arm, and is configured to chuck the workpiece.
4. A machine tool system comprising the loading mechanism of claim 2, wherein the seating part comprises: a chuck mechanism for machining configured to chuck and support the workpiece conveyed to the second fixed point by the conveyor; and a seating confirming part configured to define a chuck support state by the chuck mechanism for machining as a state in which the workpiece is seated and confirm whether or not the workpiece is appropriately seated.
5. The machine tool system according to claim 4, wherein the seating confirming part comprises: an air supply mechanism including an air supply passage for discharging air from an air discharge port to the workpiece; and an air pressure detection sensor configured to detect an air pressure in the air supply passage of the air supply mechanism.
6. The loading mechanism according to claim 1, wherein the conveyor comprises: an arm that is turned about a rotary shaft; and a chuck mechanism for conveyance, which is arranged at a distal end of the arm, and is configured to chuck the workpiece.
7. A machine tool system comprising the loading mechanism of claim 6, wherein the seating part comprises: a chuck mechanism for machining configured to chuck and support the workpiece conveyed to the second fixed point by the conveyor; and a seating confirming part configured to define a chuck support state by the chuck mechanism for machining as a state in which the workpiece is seated and confirm whether or not the workpiece is appropriately seated.
8. A machine tool system comprising the loading mechanism of claim 1, wherein the seating part comprises: a chuck mechanism for machining configured to chuck and support the workpiece conveyed to the second fixed point by the conveyor; and a seating confirming part configured to define a chuck support state by the chuck mechanism for machining as a state in which the workpiece is seated and confirm whether or not the workpiece is appropriately seated.
9. The machine tool system according to claim 8, wherein the seating confirming part comprises: an air supply mechanism including an air supply passage for discharging air from an air discharge port to the workpiece; and an air pressure detection sensor configured to detect an air pressure in the air supply passage of the air supply mechanism.
10. The loading mechanism comprising: a conveyor configured to convey a workpiece from a first fixed point to a second fixed point in a chucked state; a detector configured to detect a phase of the workpiece that is being conveyed by the conveyor; a seating part configured to receive the workpiece, which is conveyed to the second fixed point by the conveyor, to be seated thereon; and an adjustor configured to adjust a workpiece seating phase of the seating part to the phase of the workpiece detected by the detector during conveyance of the workpiece from the first fixed point to the second fixed point by the conveyor, wherein the detector comprises a workpiece passage confirming sensor, wherein the workpiece comprises a flange having cutout portions formed at a predetermined pitch along a circumferential direction, and wherein the workpiece passage confirming sensor is configured to detect passage of a flange division piece portion between the cutout portions of the flange.
11. The loading mechanism according to claim 10, wherein the conveyor comprises: an arm that is turned about a rotary shaft; and a chuck mechanism for conveyance, which is arranged at a distal end of the arm, and is configured to chuck the workpiece.
12. A machine tool system comprising the loading mechanism of claim 11, wherein the seating part comprises: a chuck mechanism for machining configured to chuck and support the workpiece conveyed to the second fixed point by the conveyor; and a seating confirming part configured to define a chuck support state by the chuck mechanism for machining as a state in which the workpiece is seated and confirm whether or not the workpiece is appropriately seated.
13. A machine tool system comprising the loading mechanism of claim 10, wherein the seating part comprises: a chuck mechanism for machining configured to chuck and support the workpiece conveyed to the second fixed point by the conveyor; and a seating confirming part configured to define a chuck support state by the chuck mechanism for machining as a state in which the workpiece is seated and confirm whether or not the workpiece is appropriately seated.
14. The machine tool system according to claim 13, wherein the seating confirming part comprises: an air supply mechanism including an air supply passage for discharging air from an air discharge port to the workpiece; and an air pressure detection sensor configured to detect an air pressure in the air supply passage of the air supply mechanism.
15. A machine tool system comprising a loading mechanism comprising: a conveyor configured to convey a workpiece from a first fixed point to a second fixed point in a chucked state; a detector configured to detect a phase of the workpiece that is being conveyed by the conveyor; a seating part configured to receive the workpiece, which is conveyed to the second fixed point by the conveyor, to be seated thereon; and an adjustor configured to adjust a workpiece seating phase of the seating part to the phase of the workpiece detected by the detector during conveyance of the workpiece from the first fixed point to the second fixed point by the conveyor, wherein the seating part comprises: a chuck mechanism for machining configured to chuck and support the workpiece conveyed to the second fixed point by the conveyor; and a seating confirming part configured to define a chuck support state by the chuck mechanism for machining as a state in which the workpiece is seated and confirm whether or not the workpiece is appropriately seated.
16. The machine tool system according to claim 15, wherein the seating confirming part comprises: an air supply mechanism including an air supply passage for discharging air from an air discharge port to the workpiece; and an air pressure detection sensor configured to detect an air pressure in the air supply passage of the air supply mechanism.
17. A machine tool system comprising a loading mechanism comprising: a conveyor configured to convey a workpiece from a first fixed point to a second fixed point in a chucked state; a detector configured to detect a phase of the workpiece that is being conveyed by the conveyor; a seating part configured to receive the workpiece, which is conveyed to the second fixed point by the conveyor, to be seated thereon; and an adjustor configured to adjust a workpiece seating phase of the seating part to the phase of the workpiece detected by the detector during conveyance of the workpiece from the first fixed point to the second fixed point by the conveyor, wherein the conveyor comprises: an arm that is turned about a rotary shaft; and a chuck mechanism for conveyance, which is arranged at a distal end of the arm, and is configured to chuck the workpiece, and wherein the seating part comprises: a chuck mechanism for machining configured to chuck and support the workpiece conveyed to the second fixed point by the conveyor; and a seating confirming part configured to define a chuck support state by the chuck mechanism for machining as a state in which the workpiece is seated and confirm whether or not the workpiece is appropriately seated.
18. The machine tool system according to claim 17, wherein the seating confirming part comprises: an air supply mechanism including an air supply passage for discharging air from an air discharge port to the workpiece; and an air pressure detection sensor configured to detect an air pressure in the air supply passage of the air supply mechanism.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(21) Now, an embodiment of the present invention is described with reference to
(22) Further, an inner ring (not shown) (raceway surface is formed on a radially inner surface of the inner ring) is mounted to the hub wheel 21. Therefore, a small-diameter step portion 27 is formed on the shaft portion 22 on a side opposite to the flange, and the inner ring is fitted (externally fitted) to the small-diameter step portion 27. Therefore, a tubular portion 28 is formed at an end of the shaft portion 22 on the side opposite to the flange. That is, caulking for increasing a diameter of the tubular portion 28 in the radially outward direction is performed under a state in which the inner ring is mounted to the small-diameter step portion 27, to thereby form a caulking portion. Through use of the caulking portion, the inner ring is fixed to the small-diameter step portion 27. The wheel bearing device comprises the hub wheel 21, the inner ring (not shown), an outer ring, and a plurality of balls (rolling elements) arranged in a double row.
(23) In this case, as illustrated in
(24)
(25) As illustrated in
(26) As illustrated in
(27) Further, the chuck mechanism 42 comprises a pair of rocking claw members 43 and 43 and a support member 44. The pair of rocking claw members 43 and 43 are rocked respectively in directions of the arrows C and D about a proximal end side. The support member 44 is configured to support the hub wheel 21. Recessed portions 45 and 45 which support the shaft portion 22 of the hub wheel 21 to be fitted thereto are formed on a distal end side of inner surfaces of the rocking claw members 43 and 43, and a recessed portion 46 which supports the shaft portion 22 of the hub wheel 21 to be fitted thereto is formed on a distal end surface of the support member 44.
(28) In this case, the pair of rocking claw members 43 and 43 are rocked through a reciprocation mechanism (not shown) such as a cylinder mechanism, a ball nut mechanism, or a linear guide mechanism, and a transmission mechanism (crank mechanism or the like) (not shown) configured to transmit a drive force of the reciprocation mechanism to the rocking claw members 43.
(29) Therefore, the pair of rocking claw members 43 and 43 can be displaced between a closed state in which the pair of rocking claw members 43 and 43 are rocked as indicated by the arrows D and D to be arranged in parallel and an opened state in which the pair of rocking claw members 43 and 43 are rocked as indicated by the arrows C and C about the proximal end side. In the closed state of the rocking claw members 43 and 43, a fitting portion 48 which supports the shaft portion 22 of the hub wheel 21 to be fitted thereto is formed by the recessed portions 45 and 45 of the rocking claw members 43 and 43 and the recessed portion 46 of the support member 44, and the hub wheel 21 is chucked. Further, when the rocking claw members 43 and 43 are brought into the opened state from the chucked state, a chuck canceling state is obtained.
(30) In this embodiment, the seating part 33 is formed of a chuck mechanism 50 for machining. In this case, the chuck mechanism 50 for machining is a collet chuck mechanism and comprises an expansion/contraction structure configured to allow an expandable and contractible collet 51 to expand or contract, and a receiving tubular body 52 configured to receive the collet 51, the expansion/contraction structure, and the like.
(31) That is, when the pilot portion 24 (see
(32) Further, the receiving tubular body 52 is received in a spindle 55 (see
(33) The chuck mechanism 50 comprises a seating confirming part 60. As illustrated in a configuration view of
(34) As illustrated in
(35) The air pressure detector 62 illustrated in
(36) That is, when air is supplied into the air supply passage 64 under a state in which the flange division piece portions 23a of the hub wheel 21 correspond to the air discharge ports 64a as illustrated in
(37) Meanwhile, when the foreign matter W, for example, a chip is interposed between the seating surface 53 and the flange division piece portion 23a, the hub wheel 21 is inclined from a normal state as indicated by the solid line of
(38) The determining part 63 determines that the workpiece (hub wheel 21) is appropriately seated when an air pressure (back pressure) is large, and that the workpiece (hub wheel 21) is not appropriately seated when an air pressure (back pressure) is small. Here, the air pressure (back pressure) which leads to the determination that the workpiece is seated and the air pressure which leads to the determination that the workpiece is not seated can be suitably set.
(39) Also in a case in which the flange division piece portions 23a of the hub wheel 21 do not correspond to the air discharge ports 64a as illustrated in
(40) Therefore, in the invention of the present application, the detector 32, the adjustor 34, and the like (see
(41) The detector 32 is formed of a workpiece passage confirming sensor 70 (see
(42) In the workpiece passage confirming sensor 70, the ON-OFF pattern is read, and a phase of the workpiece W (hub wheel 21) (workpiece phase) up to the inside of a conveyance passage is detected (calculated) based on the ON-OFF pattern, workpiece position information (rotation angle of the rotary shaft) in the conveyance passage, and the shape of the workpiece through use of the calculator 35 as illustrated in
(43) In this case, as illustrated in
(44) However, as illustrated in
(45) The calculator 35 illustrated in
(46) Therefore, in the machine tool system including the loading mechanism 30 having the configuration described above, as illustrated in
(47) As described above, under a state in which the workpiece W (hub wheel 21) is conveyed to the second fixed point (grinding point) P2, the flange division piece portions 23a of the workpiece W (hub wheel 21) correspond to the air discharge ports 64a of the seating surface as illustrated in
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(49) Meanwhile, in the present invention, workpiece angle detection, workpiece angle calculation, and spindle turning can be performed during loader turning. That is, even when workpiece phase adjustment is performed, the operation time can be shortened to the operation time required in the related art not including phase adjustment.
(50) In the loading mechanism of the present invention, when the workpiece W reaches the second fixed point P2, the phase of the workpiece W is matched with the seating phase of the workpiece W of the seating part 33. Therefore, it is not required to provide the step of adjusting the workpiece phase in addition to workpiece loading with respect to the workpiece W in which the phase of the workpiece W is required to be adjusted to the seating phase. Thus, the cycle time as a whole can be set equal to the cycle time given in the case in which the workpiece phase adjustment is not required.
(51) In the machine tool system of the present invention, the phase of the workpiece W can be matched with the seating phase in the seating state that is the chuck support state by the chuck mechanism for machining, and hence seating confirmation by the seating confirming part 60 can be stably performed. In particular, even with the workpiece W including the flange 23 having the cutout portions 23b formed at the predetermined pitch along the circumferential direction, when the seating confirming part 60 including the air pressure detection sensor configured to detect the air pressure (back pressure) in the air supply passage 64 is used, the air discharge ports 64a are allowed to correspond to the flange division piece portions 23a, and hence false recognition of seating confirmation can be avoided, thereby being capable of performing highly reliable seating confirmation.
(52) The embodiment of the present invention is described above. However, the present invention is not limited to the above-mentioned embodiment, and can be variously modified. In the workpiece W, the number of the flange division piece portions 23a is not limited to four as illustrated in
INDUSTRIAL APPLICABILITY
(53) The machine tool system can be used for grinding of a raceway surface of a hub wheel of a wheel bearing device as a workpiece The hub wheel comprises a solid shaft portion and a wheel mounting flange extending from the shaft portion in a radially outward direction, and the raceway surface is formed on the shaft portion in the vicinity of the flange.
REFERENCE SIGNS LIST
(54) 23 flange
(55) 23a flange division piece portion
(56) 23b cutout portion
(57) 30 loading mechanism
(58) 31 conveyor
(59) 32 detector
(60) 33 seating part
(61) 34 adjustor
(62) 35 calculator
(63) 36 rotary shaft
(64) 41 arm
(65) 42 chuck mechanism for conveyance
(66) 50 chuck mechanism for machining
(67) 53 seating surface
(68) 60 seating confirming part
(69) 61 air supply mechanism
(70) 62 air pressure detector
(71) 64 air supply passage
(72) 64a air discharge port
(73) 70 workpiece passage confirming sensor