A THERMALLY CONTROLLED HOUSING ASSEMBLY FOR ELECTRICAL CELLS
20230013678 · 2023-01-19
Inventors
Cpc classification
H01M50/249
ELECTRICITY
H01M10/6556
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
H01M10/6569
ELECTRICITY
B60L50/64
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An assembly comprising a housing (6) having walls (11) and containing groups of electrical cells (7). Each wall contains at least one space in which, at a given time, a flow of thermal fluid (F2) can be present.
The said space, and thus the corresponding wall (11), has a flow of fluid inlet and outlet. In a flow of fluid-tight manner, the flow of fluid inlet and outlet communicate with, respectively, a supply (25a) of thermal flow of fluid and a discharge (25b) of said flow of fluid, so that the flow of fluid can circulate in said space. Through the surrounding wall and said sealed communications, said space is physically isolated from the cells, so that the flow of fluid (F2) therein and the interior space (9) of the housing do not communicate. The wall (11) extends parallel to at least one of the lateral faces of at least one said cell (7).
Claims
1.-15. (canceled)
16. An assembly comprising: either at least one cell of an electric battery, said at least one cell having several sides, or a module having several sides and containing a group of cells and at least one wall adapted to be in thermal exchange with said at least one cell or with the module and disposed for this purpose opposite it, in a plane parallel to one of the sides of said at least one cell or of the module, said at least one wall enclosing at least one space where at least one flow of fluid adapted to be in thermal exchange with at least one cell or with the module, for its thermal management, can be present, characterized in that said at least one space comprises at least a first space for containing a first flow of fluid and at least a second space for containing a second flow of fluid: which extend in two planes parallel to each other and to said side of said at least one cell or module facing or to which said wall extends, which are separated by at least one partition, so as not to communicate with each other, wherein the first flow of fluid and the second flow of fluid are not mixed together.
17. The assembly of claim 16, wherein said at least one first space and at least one second space, which define respective hollow interiors in said at least one wall, are each so large as to occupy most at least of the interior of said at least one wall.
18. The assembly according to claim 16, wherein: said at least one wall has a perimeter along an elongated thin edge, said at least one wall extends in a plane perpendicular to said thin edge and along which the wall has a surface delimited by said perimeter, and said at least one first space and at least one second space each occupy more than 50% of said surface.
19. The assembly according to claim 16, wherein: said at least one first space and at least one second space are defined respectively between a first plate and a second plate and between the second plate and a third plate parallel to each other and joined together, the first, second and third plates have peripheral flanges, the first, second and third plates have peripheral flanges (27a1, 27a2, 2b1, 2b2) arranged to direct said flows, and/or—at least one of said at least one first space and at least one second space is defined by a series of tubes (173) arranged in the same plane or in parallel planes.
20. The assembly according to claim 16, wherein each of said at least one first space and at least one second space (17; 17-17b1, 17-17b2) is defined by tubes (173, 1700a, 1700b) arranged in at least a first and a second series located in the same plane or in parallel planes, the first series forming said at least one first space and the second series forming said at least one second space.
21. The assembly according to claim 16, which comprises: several said cells or groups of said cells, and a housing containing all of said cells, the housing peripherally comprising several sides and one or more of said walls per side, the housing surrounding on several sides: said cells considered all together, or the groups of cells considered all together.
22. The assembly according to claim 21, wherein: the walls enclosing said spaces (17; 17-17a1, 17-17a2; 17-17b1, 17-17b2) have peripheral thin edges which extend individually: either between two successive corners of the housing which limit its sides, or between two connectors (31) by which two said walls are joined, the walls which enclose said spaces (17; 17-17a1, 17-17a2; 17-17b1, 17-17b2) each extend in a plane perpendicular to said thin edge and along which the wall has a delimited surface, along said thin edge: either between two successive corners of the housing, or between two connectors, and said spaces of the walls of the housing occupy most of the surface of said walls.
23. A vehicle comprising the assembly according to claim 16.
24. A vehicle that can be driven: comprising at least one assembly according to any claim 16, with several of said cells connected with an electric motor; and in at least one said wall which extends facing a said side of at least one said cell, said at least one first space and at least one second space contain, as said first flow of fluid and second flow, at the same time or at different times of operation of the cells, respectively a first flow of fluid, present to circulate in a nominal state of operation of the cells, and a second vaporizable flow, originating from the same or a different flow of fluid and adapted to be vaporized in said second space, in case of overheating of at least one said cell which then no longer operates nominally.
25. The vehicle according to claim 24 wherein, the cells having the nominal state in a first temperature range below a temperature threshold at which they overheat or deteriorate, said second flow of fluid which is contained in the second space of at least one said wall disposed adjacent to at least one cell which overheats is actually present in this second space: either in the nominal state of the cells and during overheating or deterioration, or only during overheating or deterioration.
26. The vehicle according to claim 24 wherein, in the second space, said second flow of fluid is a flow of fluid capable, at ambient pressure, of changing phase.
27. The vehicle according to claim 24, wherein: said second flow of fluid is present in the second space, in the overheated state of at least one said cell with which it is in thermal exchange, so that at a temperature threshold of said at least one cell said second flow of fluid reaches its vaporization temperature, and the second space is open, to allow evacuation of said second flow of fluid vaporized out of said wall, to the external atmosphere.
28. The vehicle according to claim 24 wherein, for said circulating presence of the first flow of fluid: the first space communicates, in the wall containing it, with a flow of fluid inlet and outlet, and the vehicle further comprises a recycling circuit for recycling said fluid from the outlet to the inlet and on which are disposed means for the forced circulation of the fluid and an exchanger for heat exchange between the first flow of fluid and another flow of fluid.
29. The vehicle according to claim 24 which comprises the assembly according to claim 6, and wherein: the cells are distributed in the housing in several groups of cells, at least one of said walls extends between two groups of cells, as an internal partition of the housing, and at least one of said at least one first space and at least one second space of said internal partition communicates with respective ones of said other walls of the housing, so that at least one of said first flow of fluid and second flow of fluid circulates, at a given time, from one space to another space of a said other wall.
30. A method of thermally managing at least one cell of an electric battery by means of at least one wall adapted to be in heat exchange with said cell, said wall enclosing at least one space where at least one flow of fluid (F1, F2) adapted to be in heat exchange with at least one cell can be present, for its thermal management, characterized in that, since said at least one space comprises at least one first space and at least one second space arranged parallel to each other: at least while the said cell is operating nominally, a first flow of fluid is caused to circulate in the said first space, and, at least in a situation of overheating of the said cell, which is then no longer operating nominally, a second vaporizable flow, originating from the same flow of fluid or from a different flow of fluid and then contained in the said second space, is caused to vaporize out of the said second space, by heat transfer from the cell to the said wall.
31. A method of thermally managing, by means of an assembly, a cell of an electric battery or a module comprising a plurality of cells of an electric battery, said cell or module being adapted to operate at predetermined temperatures, the assembly comprising at least one wall adapted to be in heat exchange with said cell or said module, said wall enclosing at least one space where a flow of fluid adapted to be in heat exchange with said cell or said module can be present, for the thermal management, said cell or said module having several sides, said at least one wall being disposed opposite said cell or said module, in a plane parallel to one of said sides thereof, said at least one wall enclosing at one space where a flow of fluid, adapted to be in thermal exchange with said cell or with the module, can be present, wherein said at least one space comprises a first space and a second space: which extend in two planes parallel to each other and to said side of said cell or said module facing or to which said at least one wall extends, and which are separated by a partition, so as not to fluidically communicate with each other, and wherein said flow of fluid comprises a first flow of fluid and a second flow of fluid which are not mixing together and which flow, at a same time or at different times of operation of said cell or module, respectively in said first space and said second space.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE INVENTION
[0135] In connection with the mentioned figures, the following refers to non-limiting examples.
[0136]
[0137] The vehicle 1 can thus be electric or hybrid.
[0138] In
[0139] The housing 6 is arranged in the surrounding external environment 13, which is also that of the vehicle 1.
[0140] The housing 6 is polygonal. Each of its sides extends parallel to a face of a cell or series of cells that are parallel to each other.
[0141] The battery 5, and thus its cells 7, is placed on the vehicle chassis or floor 75, which is assumed to be horizontal and which can include the (horizontal) bottom plate 35 mentioned below.
[0142] The battery 5 and the housing 6 that contains and surrounds it on several sides could also be placed on a vehicle, such as a ship, where a battery connected to an engine would need to be protected.
[0143] Each cell 7 has: [0144] a connection face, or side, 7a where electrical connection terminals 15 for electrical exchanges are located, [0145] lateral faces, or sides, 7b-7e which form an angle with the connection face and are adjacent to it, and [0146] a face or side 7f opposite the face 7a and can be the bottom face.
[0147] In some figures, INF and SUP indicate what is in the lower or upper part, zone or face respectively.
[0148] The angle (
[0149] A priori, the connecting faces 7a of all cells will be identically oriented in the interior space 9. Of the lateral faces, each cell 7 has at least two opposing side faces 7b,7e which define the largest surfaces of each cell.
[0150] The walls of the cells 7 are therefore, in the example chosen, rectangular parallelepipeds.
[0151] At least some of the walls 11 are functionalised, as already explained and as further detailed below.
[0152] In this respect, at least one of these walls 11 is functionalised: [0153] extends between groups of cells, or between cells, thus forming at least one partition, such as 11-11b or 11-11c
[0155] Functionalised, each of these walls, as for example wall 11-11c,
[0158] The phrase “at a given time” indicates that the above-mentioned flow of fluid is present in space 17: [0159] in the nominal state of the cells (while they are generating electrochemical activity or electric discharge), thus following their so-called first temperature range below the overheating threshold, [0160] and/or in an abnormal state of at least one cell with which the flow of fluid is in thermal exchange, adjacently, the temperature of this cell being then beyond said threshold: it overheats.
[0161] Functionalised in accordance with the invention, each said wall is further such that: [0162] that said at least one space 17, and thus the corresponding wall (such as thus 11-11c), has a flow of fluid inlet 23a and outlet 23b, [0163] that, in a flow of fluid-tight manner (via seals if necessary), the flow of fluid inlet 23a and outlet 23b communicate with, respectively, a supply 25a of thermal flow of fluid and a discharge 25b of said flow of fluid, so that the flow of fluid can circulate in said at least one space 17.
[0164] In addition: [0165] by the surrounding wall (the structural material 110 of this wall 11-11c, in the example;
[0167] In particular, the flow F2 can advantageously be a liquid flow, which is more thermally efficient than a gas flow, such as a glycol water flow.
[0168] Since the risk of leakage is prevented and enlarged thermal exchange surfaces are available, it will be possible to provide that the supply 25a of the thermal flow of fluid is a liquid supply, so that this liquid F2 reaches, via the inlet 23a, the said at least one space 17, and then passes from wall 11 to wall 11 (in the successive spaces 17).
[0169] The exploded view of
[0170] Each such wall can thus comprise at least one plate 170a having first and second opposite faces 170aa, 170ab at least one of which has flanges 27a1, 27a2 and/or, 27b1, 27b2, and possibly also protrusions 26 defining, respectively between the said flanges (27a1, 27a2 or 27b1, 27b2) and possibly between the protrusions, the said at least one space 17.
[0171] Each plate 170a is generally flat, and rectangular in the example.
[0172] In the example, the protrusions 26 are formed by straight ribs or corrugations 26-26a parallel to each other (see local enlargement
[0173] In each case, the tops of the protrusions 26 are applied against each other, abutting from one plate to the other, and the gap 17 is defined by the spaces between the respective straight ribs or embossments of the two plates, outside their crossing or abutting areas. Two identical plates, such as 170a, 170b, one rotated with respect to the other by 180° about a median horizontal axis X contained in the plane 171 of these plates, and therefore of the wall 11 (11-11c
[0174] In this way, the flow of fluid concerned (F2 in the example; but it could be the flow F1, see
[0175] Between two such first and second successive walls, such as 11-11b1, 11-11b2 or 11-11c1, 11-11c2
[0176] In pull-outs
[0179] It should be noted that solution B could also be provided, as a degraded solution, in the intermediate walls at the heart of the housing 6, between two groups of cells, instead of solution A. It should also be noted in
[0180] The internal circulation space(s) 310 in the connecting blocks 31 can be different from that in
[0181] Thus, it is possible to have aligned spaces 310 (where, for example, only the walls 11-11b1, 11-11b2,
[0182] To also combine modularity, compactness and flow of fluid distribution in the housing 6, it is also proposed that the (each) connecting block 31 has at least two mouths, as 311a, 311b
[0185] In order to ensure a sealed communication preventing the flow (in particular F2) of fluid from reaching the internal space 9 of the housing, one (each) wall 11 and one (each) connecting block 31 can be placed in end-to-end contact (see wall in
[0186] As already mentioned, another space (called “second space”) for thermal management (marked 17-17b1 or 17-17b2,
[0187] For this purpose: [0188] on the back of the plate 170b (face 170ba
[0190] Thus arranged, these two plates 170b, 170c are such that their respective lateral flanges 27b1, 27b2, located at the vertical left and vertical right edges respectively, on either side of the protrusions 26, are vertical (perpendicular to the axis X), face each other and abut each other in pairs (see enlargement on the right of
[0191] In this way, the flow of fluid F1 will be channelled vertically and will be able to escape through the opening (the slit) 33 in the upper horizontal part of the space concerned, such as that 17-17b1
[0192] In the lower horizontal part of the same space 17, the same opening (or slit) 33 can exist. Thus, it will be possible to supply internally, with a flow of meltable fluid F1 and when the time comes, the (each) space concerned with one or more walls 11, from a source 71; see
[0193] At least in the aforementioned second space (17-17b1 and/or 17-17b2
[0194] At least one fan or at least one pump 53. 43 will do the same thing for the flow of fluid F2 (see below). And the same for a flow of fluid F3, if any: see below and supply 79 of flow of fluid F3 connected to inlets 322 in wall(s) 37 (respective spaces 17-17c), via a pump or fan (mark 81
[0195] Seals can be placed at the inlet and/or outlet of the housing to seal the flow of fluid F3, if required.
[0196] Through channels (not shown) open in at least one bottom plate 35 (see
[0197] The flow of fluid F1 will be a vaporisable fluid, such as water (brine or not).
[0198] To optimise the safety/thermal management trade-off, this flow of fluid F1 will thus be usefully adapted to change phase, at ambient temperature and pressure (20° C.; atmospheric pressure).
[0199] In
[0200] Indeed, the wall 11-11c, like the wall 11-11b, is one of those that extends between two cells 7, thus in the interior part of the housing, in the space 9 that these walls compartmentalise. Crosswise, such compartmentalisation further increases the mechanical strength of the housing 6 and the thermal management of the cells.
[0201] On either side of the thermal insulation plate 29, each space 17 (e.g. 17-17a1 or 17-17b1) is in thermal exchange with at least the cell 7 adjacent to it.
[0202] Thus, the plate 170a (its external face 170aa) stands against one of these cells. If an air film 30 exists between them, especially due to the protrusions 26, no flow of fluid is there.
[0203] The thermal insulation plate 29 acts as a shield, so that overheating in one cell 7 does not spread to another. The above-mentioned double-space pair acts on both sides.
[0204] On the external periphery of the housing 6, however, a single wall (such as 11-11a, 11-11d) (a series of such successive walls), with or without a thermal insulation plate 29 at its own external periphery, can be sufficient.
[0205] Thus, with, for each functionalised wall 11, a first and a second space (17-17a1 and 17-17a2 or 17-17b1 and 17-17b2), or even a pair of such first and second spaces (as shown in
[0208] With the static or dynamic presence of such flows of fluids F1 and/or F2 on the lateral faces of the housing (thus, in the examples up to
[0209] More specifically, it is intended that these functionalised walls 11 define a closed outer contour (or perimeter) C1 of the housing, extending around the cells 7, considered all together (as in
[0210] It is also possible, to further improve control and thermal safety, that the functionalised walls 11 extend between two or more groups of cells, to partition the housing 6, as shown in
[0211] If we return to the situation at the external periphery of the housing 6, it will be possible to provide a complementary circulation of another flow of fluid, F3 (see
[0212] The following in connection with the flow of fluid F3 is independent of the above description in connection with the figures. The flow of fluid F3 will a priori be different from the flow(s) of fluid F1 and/or F2. The flow of fluid F3 can be gaseous, such as air, which can be ventilated and therefore under pressure.
[0213] Thus, whatever the way of realising said functionalised walls 11 and their internal spaces 17, it can be useful (always in terms of thermal management of the cells) that at least one layer or plate of thermal insulation 39 (which can be a Vacuum Insulation Panel, VIP) can be interposed (standing vertically on the lateral face of the housing) between the wall 37 containing the third space 17-17c and an external mechanically protective wall 40 adjacent thereto; see
[0214] At least one further layer or plate of phase change material (PCM) 41a, 41b can even be interposed (standing vertically on the lateral face of the housing) between the thermal insulation 39 and the wall 37 containing the third space 17-17c.
[0215] One or two layers or plates of PCMs 41a and 41b containing PCMs of different phase change temperatures can be able to cope with external environmental temperatures 13 that can be very cold at one given time and very hot at another given time.
[0216] The (each) wall 37 can comprise two plates 37a, 37b (
[0217] The material of the plates 37a, 37b contains PCM in a rigid structural matrix. This will preferably be PCM (phase change material) in a polymer matrix.
[0218] In particular, the flow of fluid F3 through the channels will allow the regeneration of the PCM when required.
[0219] In this way, a self-supporting composite body will be available regardless of the phase of the PCM (solid or liquid in particular). The channels, tubes or conduits of the peripheral passage of the flow of fluid F3 can be integrated or added (tubes or conduits) to the wall 37.
[0220] With such a combination of PCM, the circulating flow of fluid F3 and a thermal insulator around it, it will be possible to create an efficient dynamic thermal barrier.
[0221] Between two adjacent walls 37, consecutive along the circulation path of the flow of fluid F3 along the walls 11 of the housing 6, parallel to the circulation path of the flow of fluid F2, if there is one, will be interposed a complementary connecting block 32 which can be functionally identical to the connecting block 31.
[0222] Thus, each complementary connecting block 32 comprises an inner space 320, and at least two mouths (depending on the shape in I, X, L as in
[0225] In order to ensure a tight connection to prevent the flow of fluid (here F3) from entering the inner space 9 of the housing, the (each) wall 37 and the (each) complementary connecting block 32 can be fitted together in pairs (see
[0226] Thus, it will be understood that on the external periphery of the housing 6, at least on the aforementioned contour C1, or on this contour C1 and between two groups of cells 7 (as an intermediate partition as aforementioned), one can thus find: [0227] either the two flows of fluid F1, F2, thus with side walls (such as 11-11a, 11-11d) each simple (with two adjacent parallel side spaces, such as 17-17a2 and 17-17b2), [0228] or the three flows of fluid F1, F2, F3, thus with walls each laterally erect, with three adjacent side spaces, such as 17-17a2, 17-17b2 and 17-17c, as shown in
[0229] In each case, all the spaces where the flows of fluids (respectively F1, F2, F3 or F1, F2) are parallel to each other and adjacent (thus present on the same face of the housing) can be integrated into the same so-called functionalised wall.
[0230] Note also that wherever the flow of fluid F1 is coupled with the flow of fluid F2, the space (17-17b1 or 17-17b2) of the flow of fluid F1 will be arranged laterally adjacent to, but outside, the space of the flow of fluid F2. Thus, there will be: [0231] a cell 7, then [0232] the (so-called first) space (17-17a1 or 17-17a2) of the flow of fluid F2, then [0233] the (so-called second) space (17-17b1 or 17-17b2) of the flow of fluid F1.
[0234] Further away from the cell, there could be either an insulator 29 or the space 17-17c of the third flow of fluid F3.
[0235] Thus, if (at least) one electrical cell, such as 7-7a
[0238] The same applies to cell 7-7b adjacent to space 17-17a2 located opposite this wall 11-11c, which in the example is therefore a partition between two groups of cells 7.
[0239] At least when this abnormal state is reached, and preferably already in the nominal state, a flow of fluid F1 will be present in said second spaces (17-17b1; 17-17b2).
[0240] Furthermore, preferably during this nominal state, the temperature of these cells such as 7-7a 7-7b will be able to be thermally managed by heat exchange between them and the flow of fluid F2 circulating in the (so-called first) space (17-17a1 or 17-17a2) closest to the cell concerned.
[0241] If provided, the insulating layer 29 will act as a thermal shield between the two groups of cells to which the cells 7-7a and 7-7b respectively belong.
[0242] The thermal exchange between the flow of fluid F2 and the nearest cell will limit the risk of overheating, all the more so with a flow of liquid fluid and the fact that the cells are on their lateral faces (7b-7e), and therefore have the largest exchange surfaces.
[0243] If overheating still occurs, the heat from the cell will heat up the flow of fluid F1 present in the said second closest space (17-17b1 or 17-17b2).
[0244] This can lead to a phase change of this flow of fluid which, if it reaches its vaporisation temperature and thus vaporises (at ambient pressure), can then be evacuated in the gaseous phase through the opening 33 of the space concerned (arrows F1
[0247] This will optimise the compromise between mechanical strength/size/weight/thermal management.
[0248] On the other hand, a layer or plate of PCM 41c can be placed between two successive (adjacent) cells 7 for the same purpose, as shown in
[0249] As for the fluid F3, the following in connection with the circulation of the flow of fluid F2 is independent of the above description in connection with the figures.
[0250] As already noted, the thermal flow of fluid F2 is dynamic. It will thus be possible to take advantage of the fact that it exits from the walls 11, and therefore (from the interior space 9) of the housing 6, via the outlets 23b, so that its discharge 25b communicates via a recycling circuit 39 which makes it possible to recycle at least part of the flow of thermal fluid to the supply 25a; see
[0251] At least one three-way valve 41 with a variable flow rate can be used to recycle all or part of the flow of fluid F2 leaving the housing 6, including in the solution shown in
[0252] In order to promote energy efficiency, a forced circulation means 43 (pump if the flow of fluid F2 is a liquid, fan if it is a gas) and an exchanger 45 (between the flow of fluid F2 and another flow of fluid F4) will be found on the recycling circuit 39, in order to a priori cool the flow of fluid F2 and recycle it in 25a colder than it left the housing; see
[0253] A priori, it should also be of interest that this flow of fluid F2 also circulates in the said at least one space 17; 17-17a1, 17-17a2 while the cells 7 are in an abnormal state: below or above the minimum and maximum temperature thresholds for nominal operation of the cells, i.e.: [0254] below 10° C. in minimum temperature threshold, and [0255] above 35° C. in maximum temperature threshold.
[0256] Whether or not the flow of fluid F2 is recycled, a control unit 49 can be connected to at least one temperature sensor 51 sensing the temperature of the (at least one) cell(s) 7;
[0257] The control unit 49 can be connected to at least one temperature sensor 51 sensing the temperature of the (at least one) cell(s);
[0258] For a forced supply of flow of fluid F2 in the absence of recycling (or as a substitution of the means 43), a circulation means 53, connected with the control unit 49, will ensure the forced circulation of said flow of fluid, in the housing 6 (its walls 11).
[0259] The control unit 49 can also be connected to the three-way valve(s) 41 for control;
[0260] Thus, with regard to this circulation of flows of fluids F1 and/or F2 and/or F3, and whether there is one such flow (F1 or F2), two (F1 and F2) or three (F1, F2 and F3), the following should be noted: [0261] in relation to the flow of fluid F1; this is therefore a fusible flow of fluid, the circulation of which is responsible, by boiling or vaporising the flow of fluid F1 in the corresponding space of the wall 11 in question, for ensuring the removal of heat during a thermal runaway of a cell and/or a group of cells, —in relation to the flow of fluid F2; this is therefore a flow of fluid, the circulation of which is responsible for ensuring the maintenance of the nominal state of the cells 7 during their operation (electrical production): [0262] cooling if they are heating, [0263] heating if they are still cold, because if a cell has to operate at too low a temperature (for a Li-Ion cell, an operating temperature between +10° C. and +35° C. is ideal; in nominal terms, the allowed temperature range in charge can be considered to be between 0 to +45° C., and −20° C. to +60° C. in discharge).
[0264] For example, it can be advisable to heat the cells to encourage charging if the outside temperature is below 10° C., for example after parking in cold weather in winter.
[0265] However, for the sake of misleading language, this text generally refers to a “cooling circuit”, as cooling is likely to be more frequent than heating.
[0266] Providing for a flow of thermal fluid only underneath cell 7, as already proposed on certain vehicles, is however inappropriate (accessibility, efficiency, insufficient maintenance, etc.). The positioning (as in the invention) on several sides of the housing, and thus of the cells, and which can in particular be perimetric (over the entire closed contour C1
[0267] If this peripheral positioning, on several sides, is present: [0268] on (at least) the two opposite lateral faces of greater length of the cells, as in
[0270] When charging quickly (e.g. in less than 5 minutes), it should be possible to dissipate a thermal power of e.g. 20 kW in a group of cells (a compartment in
[0274] Among the thermal interests of the peripheral, multi-sided, and in particular perimeter solution proposed by the invention, we can note: [0275] a better homogenisation of the temperatures within the cell 7 when there is such a cooling, [0276] an availability of important thermal exchange surface: it is possible to envisage exchange plates with a lower thermal conductivity (λ) than that of aluminium or stainless steel: composite, plastic, glass, with certainly a higher thermal resistance; but this can be compensated by a larger exchange surface and a higher convective exchange coefficient within the cooling path, including in particular if protrusions 26 are present.
[0277] In relation to flow of fluid F3, this is therefore a flow of fluid that can be made to maintain the temperature of compartment 9/cells 7 while the cells are not operating (not producing electricity). The circulation of the flow of fluid F3 can thermally recharge the PCM side plates 41a, 41b, if present.
[0278] In the solution shown in
[0279] These connection terminals 15 are neither on the upper side 7a nor on the opposite lower side, but here on two opposite lateral faces 7c, 7d.
[0280] This means that the functionalised walls 11 of the housing 6 of the invention are lower (i.e. vertically) than the cells 7: H3<H4
[0281] By not extending to the level of these lateral connection terminals 15, the walls 11 and terminal blocks 31 will not interfere with the connection terminals 15, which will therefore overhang them, on the two longer opposite sides of the housing 6 in the example shown. This ensures that the electrical connections and the flow of the fluid(s) F1, F2 and/or F3 do not interfere.
[0282] In
[0283]
[0284] The walls 11 and the terminal blocks 31 are located laterally to the opposite sides 7a, 7f of the cells, again not to interfere with the connection terminals 15.
[0285] In
[0286] On the other hand, in
[0287] However, a solution tilted by 90° about a central axis A perpendicular to the plane P (
[0288] In this case, as illustrated in
[0291] If the walls 11 are upright, the flow of fluid F2 can flow from bottom to top or vice versa (the arrows would then be downwards in
[0292] In any case, it is expected to provide even better thermal management of the cells by keeping the flow of fluids (F1, F2) at a lower temperature for a longer period of time.
[0293] The above can of course be applied to the case of
[0294] Thus, the contour C1 is in a vertical plane P2 and the axis(es) B1 of aligned arrangement of the cells, per row, is horizontal.
[0295] With the aid of this figure (considered only as a non-limiting example), it will be noted that, if in accordance with the invention, the housing 6 surrounds on several sides of this housing (and thus of the cells 7): [0296] the said cells considered all together, or [0297] the groups of cells 7 considered all together, it is possible that the walls 11 with hollow interiors (therefore with internal space(s) 11) allowing the fluids F1 and F2 to be present therein are organised as follows: one of these walls (marked 11-11e) is a bottom wall, situated in a plane parallel to the plane P2.
[0298] Thus, the functionalised walls 11 can extend in three perpendicular planes, these walls being adjacent to each other, so that one and/or the other of the fluids F1 and F2 can if necessary pass from one wall 11 to the adjacent wall 11.
[0299] In the solution of
[0302] This can lead to an efficient cell layout: [0303] with their connection faces (terminals 15) arranged face to face, from one row to the next, parallel to the plane P2, the terminals 15 being oriented towards the centre of the housing where a free volume 55 allows the cables (not shown) for the electrical connections of the cells to each other and to the electric motor concerned to be placed, —and with their thin edges (sides of smaller surfaces 7a and 7f) elongated vertically.
[0304] A back-to-back orientation would have been less practical.
[0305] In a different way, in the solution of
[0308] As already mentioned, both solutions are very efficient in terms of thermal efficiency, energy performance and/or compactness or space requirement.
[0309] In this respect, it can be noted that in both cases, each cell 7 therefore has lateral sides with, among these sides, two which are opposite lateral sides (7b, 7e) which define the larger surfaces of each cell parallel to which the cells are arranged in the housing, in one line (
[0310] With regard to the walls 11 enclosing the said spaces (17; 17-17a1, 17-17a2; 17-17b1, 17-17b2 . . . ), the following should also be noted: these walls each have two thin, elongated, opposite edges (111a and 111b,
[0313] In the latter case, the housing 6 could be a single piece (with walls 11 integrated together, for example moulded together, the bottom (11-11e
[0314] With this thin-edged wall 11 design such as 111a and 111b, the relevant walls 11 with interior spaces (17; 17-17a1, 17-17a2; 17-17b1, 17-17b2 . . . .) will each extend favourably in one plane (171
[0317] The surface S is delimited by said two thin edges 111a and 111b and: [0318] either said two successive corners (such as 57a and 57b) of the housing, [0319] or said two connectors 31.
[0320] In addition, the said spaces (17; 17-17a1, 17-17a2; 17-17b1, 17-17b2) of the walls of the housing occupy most of the surfaces (S) of these walls.
[0321] In other words, for an optimised efficiency in terms of thermal exchange performance, it is advisable that said spaces (17 . . . ) of the walls of the housing which define respective hollow interiors in these walls: [0322] are so large that they occupy most at least of the interior of said walls, and [0323] contain said flow of fluids (F1, F2), to adapt the temperature of said cells.
[0324] There is also another solution to consider. Two examples are illustrated in
[0325] Thus, as a space 17 large enough to occupy most at least of the interior of said walls 11 (hence said surface zone S), there will not necessarily be a single space, but a networked or compartmentalised space.
[0326] In the solution shown in
[0327] If one is interested in one of these faces (or in each face considered in itself), the tubes 173 of a whole series (such as the one in the front
[0328] If necessary, the ends of each tube 173 can be fluidly connected to the connectors 31 already shown, so that such a panel 11 can be connected to another adjacent identical panel 11.
[0329] The solution in
[0330] Each series allows one of the fluids F2 (the outermost) and F1 (the innermost) to circulate and the series of tubes 173 occupies almost the equivalent of the whole of the aforementioned surface S.
[0331] Between the two most central 1700b series in the plane 171 extends the thermal insulating panel 29, to place this solution as a perfect alternative to that of
[0332] The tubes 173 can be metallic, for example aluminium. But in fact, whether they are formed with plates, tubes or other materials, the hollow walls will be made of polymeric (plastic) or metallic material, or even composite, but a priori without PCM. As a polymeric material, interest has been shown in an elastomer. Examples of composites include organic matrix composites (OMC) and metal matrix composites (MMC). Metallic, the walls 11 would advantageously be thermally conductive with a conductivity λ greater than 1 W/mk, and even preferably greater than 5 or even 10 W/mk, in fact greater than the conductivity λ of PCMs that can otherwise be used in the housing 6.
[0333] If they extend opposite a flat plate of the housing (such as 170b or 170c in the solution in
[0334] In the solution of
[0335] In a situation of a wall 11 with two fluids F1 and F2, either with two adjacent series 1700a1700b of tubes or with a wall 11 with two internal spaces (such as 17-17a1 and 17-17b1 and/or 17-17a2 and 17-17b2) parallel to each other in the plane of this wall (such as plane 171
[0336] To further explain the specific features of the invention, reference can also be made to
[0337] In these five cases, there is a set comprising: [0338] at least one cell 7 (in the example several cells aligned in a single row), said cell having several sides (such as 7a and 7e mentioned above), and [0339] at least one wall 11 adapted to be in thermal exchange with the cell(s) and disposed for this purpose opposite them, in a plane P5 parallel to one of the sides (common between the cells if there are several of them) of the cell(s) 7, the wall 11 enclosing at least a first and a second space: [0340] spaces 17-17a1, 17-17b1 in the example of the three-plate solution (
[0342] The respective spaces extend in two planes: [0343] parallel to each other (P6 and P7; but they can also be merged planes P8) [0344] and parallel to said side of the cell or cells facing which said wall 11 extends: large side 7e or small side 7c on the figures.
[0345] In addition, the respective spaces: [0346] are separated by at least one partition (the envelope 65 of any tube 173 or for example the intermediate plate 170b), so as not to communicate with each other, and [0347] are adapted so that there are present, at the same time or at different times of operation of the cell(s), respectively the first flow of fluid (F2) and the second flow of fluid (F1), which therefore do not mix.
[0348] As already mentioned, it is clear from
[0349] Again, with regard to the first and second spaces, it is further specified that: [0350] the spaces 17-17a1, 17-17b1 in the example of the three-plate solution (
[0353] In the first case (
[0354] The second case (
[0355] Flows F1 and F2 run in parallel and offset (planes P6, P7), as illustrated and as already explained.
[0356] The third (
[0359] In the fifth case (