Lockable trigger mechanism for use in an electrical device
10529502 ยท 2020-01-07
Assignee
Inventors
Cpc classification
H01H3/20
ELECTRICITY
H01H9/06
ELECTRICITY
H01H13/08
ELECTRICITY
International classification
H01H3/20
ELECTRICITY
H01H13/56
ELECTRICITY
Abstract
A lockable trigger mechanism for an electrical device, comprising: a housing; a trigger for biased movement relative to the housing; an actuator movably mounted to the housing such that in response to operation of the trigger, the actuator is movable along a movement axis from an OFF position inwardly of the housing towards an ON position, and movable along the movement axis from the ON position in a direction outwardly of the housing towards the OFF position; an electrical switch unit mounted to the housing for activation in response to movement of the actuator along the movement axis between its ON and OFF positions to close and open an electrical circuit of the electrical device respectively; and a locking mechanism comprising a first locking member, a second locking member and a biasing member configured for biasing movement of the first locking member relative to the second locking member.
Claims
1. A lockable trigger mechanism for an electrical device, comprising: a housing; a trigger configured for biased movement relative to the housing; an actuator movably mounted to the housing such that, responsive to operation of the trigger, is movable along a movement axis from an OFF position in a direction inwardly of an opening in the housing towards an ON position, and movable along the movement axis from the ON position in a direction outwardly of the opening in the housing towards the OFF position; an electrical switch unit mounted to the housing configured for activation in response to movement of the actuator along the movement axis between its ON and OFF positions to close and open an electrical circuit of the electrical device respectively; and a locking mechanism comprising a first locking member, a second locking member and a biasing member configured for biasing movement of the first locking member relative to the second locking member; wherein, responsive to the actuator being moved in a direction inwardly of the housing along the movement axis from its OFF position into its ON position, the first locking member is moved relative to the second locking member into engagement with a first shape contour of said second locking member and said first locking member is held in engagement with the first shape contour of said second locking member by the biasing member urging the first and second locking members together whereby the engagement of the first locking member with the first shape contour of the second locking member is configured to restrict movement of the actuator in a direction outwardly of the housing along the movement axis from the ON position to its OFF position, and thereafter, responsive to the actuator being moved further in a direction inwardly of the housing along the movement axis, the first locking member is moved out of engagement with the first shape contour of the second locking member and along a second shape contour of the second locking member whereby the movement of the first locking member along the second shape contour of the second locking member is configured to allow the actuator to be urged in a direction outwardly of the housing along the movement axis in to its OFF position; and wherein, the first locking member includes a track disposed in a surface of the actuator, said track being formed so as to project inwardly of the actuator surface in a direction substantially perpendicularly to the direction of the movement axis of the actuator, the second locking member including a spring-loaded guide pin mounted on an inner surface of the housing, said guide pin being configured to extend inwardly of the housing from the inner surface of the housing in a direction substantially perpendicularly to the movement axis of the actuator and inwardly of the track, whereby responsive to the movement of the actuator inwardly and outwardly of the housing the guide pin is configured to slidably traverse the track.
2. A lockable trigger mechanism as claimed in claim 1 wherein the biasing member includes an elastic member.
3. A lockable trigger mechanism as claimed in claim 1 wherein the elastic member includes a coil spring.
4. A lockable trigger mechanism as claimed in claim 1 wherein the biasing member of the locking mechanism is configured for movement in substantially a same direction as the biasing member of the actuator.
5. A lockable trigger mechanism as claimed in claim 1 wherein the biasing member of the locking member is configured to function a dual-purpose as the biasing member of the actuator.
6. A lockable trigger mechanism as claimed in claim 5 wherein the biasing member of the locking member includes a return spring of the actuator.
7. A lockable trigger mechanism as claimed in claim 1 wherein the actuator is configured to move along a linear axis inwardly and outwardly of the housing via the opening between its ON and OFF positions.
8. A lockable trigger mechanism as claimed in claim 1 wherein, when the actuator is moved in a direction inwardly of the housing along the movement axis from its OFF position into its ON position and the first locking member is moved relative to the second locking member into engagement with the first shape contour of said second locking member, the electrical device is configured to operate at a maximum speed of a plurality of possible operational speeds of the electrical device.
9. A lockable trigger mechanism as claimed in claim 1 wherein, when the actuator is moved in a direction inwardly of the housing along the movement axis from its OFF position into its ON position and the first locking member is moved relative to the second locking member into engagement with the first shape contour of said second locking member, the ON position may correspond to any one of a plurality of possible operational speeds of the electrical device.
10. An electrical device including a lockable trigger mechanism in accordance with claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will become more fully understood from the following detailed description of a preferred but non-limiting embodiments thereof, described in connection with the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(13) Preferred embodiments of the present invention will now be described herein with reference to
(14) Referring to
(15) An electrical cord (not shown) is coupled to the housing (900, 1000) adjacent the cable cover (1100) and is also electrically coupled to an electric motor (not shown) of the electric power tool (not shown) so as to be able to provide electrical power for driving the electric motor. While the embodiment described herein includes an electrical cord, other embodiments of the present invention may be cordless and configured to be driven by a lithium ion battery, a ni-cad battery, or the like.
(16) As depicted most clearly in the transparent side-views of
(17) The variable-speed trigger mechanism includes a variable-speed control mechanism for controlling the amount of power delivered to the electric motor from the power supply and hence the speed of the motor, in response to movement of the trigger by the user's finger. In this embodiment, the power tool may by way of example have 4 speed settings which correspond to different relative positions of the actuator as it is slidably moved inwardly of the housing (900, 1000) along the movement axis (X,X). As the trigger is squeezed and the actuator (1200) is gradually moved inwardly of the housing (900, 1000) along the movement axis (X,X), the speed of the power tool may incrementally increase from speed setting 1 (OFF) through to speed setting 4 (ranging for instance from 0 rpm through to 2,000 rpm). Each of the speed settings from 1 through to 4 may be incrementally increased as the user squeezes the trigger and the actuator (1200) moves increasingly relatively inwardly of the housing (900, 1000) to certain threshold distances corresponding to each of the speed settings.
(18) In this embodiment, the variable-speed control mechanism may include a potentiometer, a timing signal generator and a solid state device that are operably-connected together so as to control the amount of power delivered to the motor from the power supply and hence the speed of the motor in operation, in response to the extent to which the trigger is squeezed by the user's finger. A PCB (100) is mounted within the housing adjacent the actuator (1200) and includes the timing signal generator and solid state device circuitry thereon. The potentiometer includes a conductive wiper (200) which is mounted to the actuator (1200) so as to move linearly along the movement axis (X,X) relative to conductive pads of the potentiometer disposed on a PCB (100). In use, the conductive wiper (200) is configured to have current running therethrough such that the potentiometer will output a variable voltage signal in response to the position of the wiper (200) relative to the conductive pads. The timing signal generator (e.g. a 555 circuit) is communicably coupled with the output of the potentiometer and is configured to sense the variable voltage signal of the potentiometer. The movement of the conductive wiper (200) relative to the conductive pads gradually reduces the resistance of the potentiometer from a relative high resistance towards a relatively low resistance, and the variable voltage signal sent to the timing signal generator will vary accordingly. The output of the timing signal generator is coupled to an input gate of a solid state device, such as a MOSFET, whereby in response to the received timing signal, the MOSFET is configured to be switched on and off at timing intervals corresponding to the timing signal generator output to appropriately control the amount of power that is delivered from the power supply to the electric motor corresponding to the conductive wiper (200) position (and hence speed setting).
(19) The locking mechanism of this embodiment is integrally formed inside of the trigger mechanism housing (900, 1000) and allows the actuator (1200) to be automatically locked after the actuator (1200) has been slidably moved relatively inwardly of the housing (900, 1000) along the movement axis (X,X) into the desired speed setting position. This obviates the need for the user to manually lock the actuator (1200) into position and does not require the user to continue to manually holding the trigger in position to maintain continued operation of the power tool at the desired speed setting. In use, as the actuator (1200) is initially moved relatively inwardly of the opening in the housing (900, 1000) from its default OFF position along the movement axis to a desired ON speed setting, the locking mechanism will function to releasably lock the actuator (1200) into its speed setting position such that the actuator (1200) is restricted from being moved in a direction relatively outwardly of the opening in the housing (900, 1000) along the movement axis (X,X) . The power tool will continue to operate at the speed setting to which it is automatically locked without requiring the user's finger to continue manually operating the trigger. Thereafter, by further squeezing the trigger and causing the actuator (1200) to move further in a direction relatively inwardly of the opening in the housing (900, 1000) along the movement axis, the actuator (1200) may be easily and conveniently unlocked from its speed setting and allowed to slide again in a direction relatively outwardly of the housing (900, 1000) along the movement axis (X,X) towards its default OFF position.
(20) In this embodiment, the locking mechanism comprises a first locking member in the form of a guide pin (1300), a second locking member in the form of a track (1500), and a biasing member (600) in the form of a coil spring (600) configured for urging movement of the guide pin against shape contours of the track (1500) as it is moved along the track (1500). Also in this embodiment, as shown in
(21) In response to the actuator (1200) being moved in a direction relatively inwardly of the opening in the housing (900, 1000) along the movement axis (X,X) from its OFF position (as shown in
(22) For illustrative purposes only, the example track (1500) configuration shown in
(23) It would be appreciated that in alternate embodiments, the arrangement of the guide pin (1300) and the track (1500) may be reversed such that the guide pin (1300) may instead be mounted on the actuator (1200) whilst the track (1500) may be disposed on the first housing member (900).
(24) In a further embodiment of the present invention, the trigger mechanism may comprise a locking mechanism having a protract-retract type mechanism similar to that used in a ballpoint pen for push-to-retract/push-to-protract operation of the ink cartridge relative to the pen barrel. The protract-to-retract type mechanism may be configured to alternately retract and lock the actuator in to the ON position in response to a first movement of the trigger relatively inwardly of the housing, and thereafter, protract and lock the actuator in to the OFF position in response to a further movement of the trigger relatively inwardly of the housing.
(25) One example of a ballpoint pen type protract-retract mechanism which may suitably configured for use in the locking mechanism of this embodiment is as described in U.S. Pat. No. 3,288,155 the content of which is herein incorporated by reference and selectively reproduced as follows for the purpose of illustrating principle of operation. The pen shown in
(26) It would be appreciated that the protract-retract type mechanism as described above may be suitably modified for use in the context of a lockable trigger mechanism by configuring the housing of the trigger mechanism with teeth and slots in an inner surface of the housing so as to take the place of the pen cap (10). The actuator of the trigger mechanism is operably coupled to the ratchet inside of the housing, for instance by seating one end of the actuator upon the ratchet so as to take the place of the pen cartridge (14). Furthermore, the exposed push button (32) of the plunger (30) would be substituted with a spring loaded-trigger that is operable by the user's finger to depress the plunger (30) relative to the ratchet.
(27) Although the exemplary ballpoint pen protract-retract type mechanism described herein has referred to the mechanism of U.S. Pat. No. 3,288,155 for ease of understanding the principle of operation, it would be understood by persons skilled in the art that any other protract-retract type mechanism may also be utilised in embodiments of the present invention to effect locking of the trigger mechanism actuator in the ON and OFF positions.
(28) In view of the above, it will be apparent that embodiments of the present invention herein described may assist in providing at least one of the following advantages: (a) a faster and easier to use lockable trigger mechanism may be provided by virtue of its one-hand operation and automatic locking/unlocking operability; (b) a safer to use lockable trigger mechanism may be provided by virtue of its one-hand operation as this obviates the need for the user's gripping/support hand to manually operate a latch member as in the case of conventional mechanisms. Also, the user may easily and quickly effect locking and unlocking of the trigger mechanism at a desired speed setting with one hand simply by squeezing the trigger in one linear motion thus obviating the need for awkward and unnatural movement of an external latch member in a multiple directions by the user's gripping/support hand; (c) a biasing member (e.g. a return spring) of the actuator may be conveniently utilised to serve a dual-function as the biasing member of the locking mechanism. Consequently, this results in a more compact and simplified integrated trigger and locking mechanism that may be neatly accommodated within a single housing. This also reduces the number of component parts in the integrated trigger and locking mechanism and alleviates overall manufacturing costs.
(29) Those skilled in the art will appreciate that the invention described herein is susceptible to variations and modifications other than those specifically described without departing from the scope of the invention. All such variations and modification which become apparent to persons skilled in the art, should be considered to fall within the spirit and scope of the invention as broadly hereinbefore described. It is to be understood that the invention includes all such variations and modifications. The invention also includes all of the steps and features, referred or indicated in the specification, individually or collectively, and any and all combinations of any two or more of said steps or features.
(30) The reference to any prior art in this specification is not, and should not be taken as, an acknowledgment or any form of suggestion that that prior art forms part of the common general knowledge.