Overheating destructive switch
10529513 ยท 2020-01-07
Assignee
Inventors
Cpc classification
H01H37/76
ELECTRICITY
International classification
H01H37/76
ELECTRICITY
Abstract
An overheating destructive switch, which comprises: a base, a first conductive member, a second conductive member, a movable conductive member, an overheating destructive member, an operating component, and a second elastic member. The movable conductive member connects the first conductive member and the second conductive member, and the operating component comprises an operating member and a first elastic member. The first elastic member is compressed and confined between a contact member and the overheating destructive member, and is provided with a first elastic force. A second elastic force of the second elastic member acts on the operating member. The overheating destructive member is destructed under a fail temperature condition, resulting in lessening or loss of the first elastic force, whereupon the second elastic force forces the operating member to displace, which causes the movable conductive member to separate from the second conductive member to form a power-off state.
Claims
1. An overheating destructive switch, comprising: a base, which is provided with a holding space; a first conductive member, which penetrates and is mounted on the base; a second conductive member, which penetrates and is mounted on the base; a movable conductive member, which is mounted within the holding space, and is electrically connected to the first conductive member and selectively connects with the second conductive member; an overheating destructive member, comprising an awaiting destructive portion and a support portion, the awaiting destructive portion is destructed under a fail temperature condition, the support portion is joined to the awaiting destructive portion, an axial peripheral space of the support portion defines a displacement space, the awaiting destructive portion is positioned on an outer edge of the support portion, and the awaiting destructive portion is positioned beyond the displacement space; a first elastic member, which butt joins to the awaiting destructive portion, and under the fail temperature condition, the first elastic member butts against the awaiting destructive portion and thereby causing the awaiting destructive portion displaced toward the displacement space; an operating component, which is assembled on the base, the operating component comprises an operating member and the first elastic member, the operating member comprises a retaining tubular portion and a contact member, the retaining tubular portion is provided with an opening, the overheating destructive member is fixedly disposed at an assembly position of the opening, the first elastic member is positioned within the retaining tubular portion, a first end of the first elastic member contacts the awaiting destructive portion, the contact member contacts the movable conductive member, the first elastic member is compressed and confined between the contact member and the overheating destructive member and is provided with a first elastic force; a second elastic member, which is provided with a second elastic force, the second elastic force acts on the operating member; whereby, when the operating member is at a first position, the first elastic force forces the contact member to butt against the movable conductive member, causing the movable conductive member to contact the second conductive member and form a power-on state; when in the power-on state, an electric current passes through the first conductive member, the movable conductive member, and the second conductive member producing heat energy, the heat energy is transferred to the overheating destructive member through the contact member and the first elastic member, the awaiting destructive portion absorbs the heat energy and is destructed under a fail temperature condition, causing the first elastic member to press the awaiting destructive portion, the awaiting destructive member is thus displaced toward the displacement space, resulting in lessening or loss of the first elastic force, at which time the second elastic force is larger than the first elastic force; the second elastic force thus forces the operating member to displace to a second position, thereby causing the movable conductive member to separate from the second conductive member and form a power-off state.
2. The overheating destructive switch according to claim 1, wherein the awaiting destructive portion and the support portion are formed as an integral body from the same material.
3. The overheating destructive switch according to claim 1, wherein the awaiting destructive portion and the support portion are made of different materials, and the temperature that causes the support portion to be destructed due to overheating is defined as a support portion destructive temperature; the support portion destructive temperature is relatively higher than the fail temperature.
4. The overheating destructive switch according to claim 1, wherein a mounting portion protrudes from the awaiting destructive portion toward the first elastic member, and is used to mount the first elastic member thereon.
5. The overheating destructive switch according to claim 1, wherein the operating member further comprises a limiting member; the limiting member is a cylinder body that defines a space, and the limiting member butts against the overheating destructive member, which fixedly disposes the overheating destructive member at the assembly position; the first elastic member is fitted inside the space.
6. The overheating destructive switch according to claim 1, wherein the first elastic member is a spring, and a first end of the first elastic member is mounted on a mounting portion of the overheating destructive member.
7. The overheating destructive switch according to claim 1, wherein the contact member is a hollow shaped heat conducting member, a contact end thereof contacts the movable conductive member, and a second end of the first elastic member extends into the contact member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(19) Using the aforementioned technological characteristics, the main functions of an overheating destructive switch, an overheating destructive member, an assembly method for the overheating destructive member of the present invention, and a plug socket provided with the overheating destructive switch are clearly presented in the following embodiments.
(20) Referring to
(21) A base (1A), which is provided with a holding space (11A).
(22) A first conductive member (2A) and a second conductive member (3A), both of which penetrate and are mounted on the base (1A).
(23) A movable conductive member, which is mounted within the holding space (11A), and the movable conductive member is a conductive seesaw member (4A). The conductive seesaw member (4A) astrides and is mounted on the first conductive member (2A) and electrically connected thereto.
(24) When there is a temperature anomaly in the operating temperature, resulting in a rise in temperature, it is preferred that a live wire triggers a circuit break; hence, the first conductive member (2A) in use is a live wire first end, the second conductive member (3A) in use is a live wire second end, and the conductive seesaw member (4A) is used to enable electrical conduction with the first conductive member (2A) and the second conductive member (3A) to form a live wire closed circuit.
(25) An overheating destructive member (5A), which is destructed under a fail temperature condition, the fail temperature lying between 100 C. to 250 C. The overheating destructive member (5A) is not used to maintain the continued supply of electric current; thus, insulating material such as plastic or non-insulating material made of a low-melting alloy, such as an alloy of bismuth and any one of or a composition from a plurality of the metals cadmium, indium, silver, tin, lead, antimony, or copper; or other low-melting metals or alloys with melting points lying between 100 C. to 250 C., such as a tin-bismuth alloy with a melting point around 138 C. can be used. More specifically. the overheating destructive member (5A) comprises a connecting portion (51A), an awaiting destructive portion (52A), a support portion (53A), and an axially protruding mounting portion (54A). The support portion (53A) joins the connecting portion (51A) and the awaiting destructive portion (52A). An axial peripheral space of the support portion (53A) is defined as a displacement space (531A). For instance, the diameter of the support portion (53A) is relatively smaller than that of the connecting portion (51A), thereby forming the displacement space (531A). The mounting portion (54A) is joined to the awaiting destructive portion (52A) or the support portion (53A). Referring to
(26) Referring again to
(27) The seesaw switch of the present embodiment is further provided with a second elastic member (7A), which, in the present embodiment, is a spring. The second elastic member (7A) is provided with a second elastic force that acts on the operating member (61A). For instance, the operating member (61A) is provided with a first protruding portion (63A) at a position away to one side of the pivot connecting point (610A), and the base (1A) is provided with a second protruding portion (10A) at a position corresponding to the first protruding portion (63A). The two ends of the second elastic member (7A) are respectively mounted on the first protruding portion (63A) and the second protruding portion (10A).
(28) Referring to
(29) The disposition of the above-described overheating destructive member (5A) is a configuration whereby the overheating destructive member (5A) is disposed inside the above-described retaining tubular portion (611A) of the operating member (61A).
(30) The overheating destructive member (5A) is fitted through the opening (6112A) of the retaining tubular portion (611A), which causes the overheating destructive member (5A) to be positioned at a distance away from the assembly position (6111A) of the opening (6112A), and fixes the overheating destructive member (5A) at the assembly position (6111A), thereby sufficiently resisting gravity to avoid separating from the assembly position (6111A). For instance, the connecting portion (51A) uses an embedding portion (511A) (using fixing methods such as a tight fitting portion between the connecting portion (51A) and the retaining tubular portion (611A) or matching concave-convex embedding portions) or/and an adhesive (512A) (such as substances having adhesion properties, including an adhesive, grease, and the like) to effect fixing in the retaining tubular portion (611A), and causing the overheating destructive member (5A) to be positioned at the assembly position (6111A).
(31) The above-described first elastic member (62A) is fitted inside the retaining tubular portion (611A) through the opening (6112A), which causes the first end (621A) of the first elastic member (62A) to contact the awaiting destructive portion (52A) of the overheating destructive member (5A). Accordingly, the initial assembly of the overheating destructive member (5A) is completed, which prevents the overheating destructive member from dropping out after inversion of the operating member (61A) thereof, and enables easy subsequent assembly procedure of the entire switch to be carried out. In the present embodiment, the first elastic member (62A) is a spring, and the first end (621A) of the first elastic member (62A) is mounted on the mounting portion (54A) of the overheating destructive member (5A).
(32) The contact member (612A) is assembled in the retaining tubular portion (611A) through the opening (6112A), which causes the contact member (612A) to contact the second end (622A) of the first elastic member (62A). Moreover, the assembly sequence of the above-described assembly method is not restricted to the above described sequence. For instance, the overheating destructive member (5A) can be first assembled to the above-described first elastic member (62A) or first assemble the first elastic member (62A) to the contact member (612A). The primary objective of the assembly lies in fixing the assembly position (6111A) by means of the overheating destructive member (5A), and preventing the overheating destructive member (5A) from dropping out when inverting the operating member (61A).
(33) Referring to
(34) Referring to
(35) Referring to
(36) The primary difference from the first embodiment lies in the operating member (61B) which further comprising a limiting member (613B), which is a cylinder body that defines a space (6131B). The limiting member is used to butt against the overheating destructive member (5B), which, as described above, is similarly caused to be positioned at an assembly position (6111B) of a retaining tubular portion (611B), and is also not limited to using an adhesive or embedding portion as described in the first embodiment. The first elastic member (62B) is fitted inside the space (6131B), In addition. The retaining tubular portion (611B) is further provided with a through hole (6113B). The through hole (6113B) corresponds to an opening (6112B) of the retaining tubular portion (611B), and the diameter of the through hole (6113B) is larger than the width of the first elastic member (62B).
(37) Referring to
(38) Referring to
(39) A base (1C), which is provided with a holding space (11C) and a protruding portion (12C).
(40) A first conductive member (2C) and a second conductive member (3C), both of which penetrate and are mounted on the base (1C).
(41) A movable conductive member, which is mounted within the holding space (11C), and the movable conductive member is a conductive cantilever member (4C).
(42) An overheating destructive member (5C), which is destructed under a fail temperature condition, the fail temperature lying between 100 C. to 250 C. The overheating destructive member (5C) is not used to maintain the continued supply of electric current, thus, insulating material such as plastic or non-insulating material made of a low-melting alloy, such as an alloy of bismuth and any one of or a composition from a plurality of the metals cadmium, indium, silver, tin, lead, antimony, or copper, or other low-melting metals or alloys with melting points lying between 100 C. to 250 C., such as a tin-bismuth alloy with a melting point around 138 C. can be used. In the present embodiment, the overheating destructive member (5C) is a circular disk, however, other shapes such as a rod body, a cap, a radial shaped body, a block, a spherical body, or an irregular shaped body are also suitable embodiments.
(43) When there is a temperature anomaly in the operating temperature, resulting in a rise in temperature, it is preferred that a live wire triggers a circuit break; hence, the first conductive member (2C) in use is a live wire first end, the second conductive member (3C) in use is a live wire second end, and the conductive cantilever member (4C) is used to enable electrical conduction with the first conductive member (2C) and the second conductive member (3C) to form a live wire closed circuit.
(44) The press switch of the present embodiment is further provided with an operating component (6C), which is used to operate the conductive cantilever member (4C) to connect with the first conductive member (2C) and the second conductive member (3C) to form a live wire closed circuit or disconnect the circuit between the first conductive member (2C) and the second conductive member (3C), causing the live wire to form an open circuit. The operating component (6C) is assembled on the base (1C), and comprises an operating member (61C) and a first elastic member (62C). The operating member (61C) is mounted on the protruding portion (12C), thus providing the operating member (61C) with limited up and down displacement on the protruding portion (12C). The up and down displacement and positioning structure of the entire operating component (6C) is the same as the press button structure of an automatic ball-point pen of the prior art, such as the prior art structure of a Push-button Switch disclosed in China Patent No. CN103441019; therefore, the drawings of the present embodiment omit illustrating a number of structural positions disclosed in the prior art. The operating member (61C) further comprises a retaining tubular portion (611C), a contact member (612C), and a limiting member (613C). The end of the retaining tubular portion (611C) is provided with an assembly position (6111C) at a distance away from the conductive cantilever member (4C), wherein the assembly position (6111C) can be a groove face. The end of the retaining tubular portion (611C) is provided with an opening (6112C) adjacent to the conductive cantilever member (4C). The end of the retaining tubular portion (611C) is also provided with a through hole (6113C) at a distance from the conductive cantilever member (4C). The overheating destructive member (5C) is fitted in the retaining tubular portion (611C) through the opening (6112C), thereby positioning the overheating destructive member (5C) at the assembly position (6111C). The limiting member (613C) is a cylinder body that defines a space (6131C). The limiting member is used to butt against the overheating destructive member (5C), which is thus positioned at the assembly position (6111C) of the retaining tubular portion (611C), and is sufficient to resist gravity and avoid separating from the assembly position (6111C). A first end (621C) of the first elastic member (62C) butts against the overheating destructive member (5C). The contact member (612C) comprises a limiting post (6121C) and a supporting base (6122C). The limiting post (6121C) extends into a second end (622C) of the first elastic member (62C), causing the first elastic member (62C) to butt against the supporting base (6122C). The supporting base (6122C) also contacts the conductive cantilever member (4C), and the overheating destructive member (5C) butts against the limiting member (613C). The first elastic member (62C) is compressed and confined between the contact member (612C) and the overheating destructive member (5C) and provided with a first elastic force.
(45) The press switch of the present embodiment is further provided with a second elastic member, which is a spring plate (7C). The first conductive member (2C), the spring plate (7C), and the conductive cantilever member (4C) are formed as an integral body. The spring plate (7C) is provided with a second elastic force, which acts on the operating member (61C).
(46) A user displaces the operating member (61C) relative to the protruding portion (12C), just like pressing the button on an automatic ball-point pen, which causes the conductive cantilever member (4C) to selectively contact or separate from the second conductive member (3C). When the operating member (61C) is displaced in the direction of the conductive cantilever member (4C) and positioned, the supporting base (6122C) of the contact member (612C) presses down on the position of a silver contact point (41C) of the conductive cantilever member (4C), which causes the conductive cantilever member (4C) to contact the second conductive member (3C) and form a power-on state, at the same time the first elastic member (62C) is further compressed, enlarging the first elastic force, as a result the first elastic force is larger than the second elastic force.
(47) Referring to
(48) Referring to
(49) Referring to
(50) A casing (8), which is provided with an upper casing (8A) and a lower casing (8B). The upper casing member (8A) comprises the three socket apertures (81), and each of the socket apertures (81) comprises a live wire socket (811) and a neutral wire socket (812).
(51) A live wire conductive member (9), which is installed in the casing (8), and the live wire conductive member (9) is provided with three spaced live wire connecting ends (92) corresponding to three independent live wire insert pieces (91). Each of the live wire insert pieces (91) comprises a live wire slot (911), and the live wire slots (911) correspond to the live wire sockets (811),
(52) A neutral wire conductive member (10), which is installed in the casing (8), and the neutral wire conductive member (10) is provided with three spaced neutral wire slots (101). The neutral wire slots (101) respectively correspond to the neutral wire sockets (812).
(53) Three overheating destructive switches (20), which are as described in the above-described first embodiment to the fourth embodiment, wherein a first conductive member (201) of the overheating destructive switch (20) is connected to the live wire connecting end (92) of the live wire conductive member (9) or the live wire insert piece (91). The second conductive member (202) is then connected to the live wire insert piece (91) or the live wire connecting end (92) of the live wire conductive member (9). In the present embodiment, as an example, the first conductive member (201) is connected to the live wire insert piece (91), and the second conductive member (202) is connected to the live wire connecting end (92) of the live wire conductive member (9) (the characteristics of the connecting method for this portion has already been described in the above embodiments, and thus not further detailed herein). Accordingly, when there is a temperature anomaly in the operating temperature resulting in a rise in temperature in any one of the live wire insert pieces (91) of the extension cord socket, the heat energy is transferred to the overheating destructive switch (20) associated therewith through the first conductive member (201) or the second conductive member (202), causing the overheating destructive switch (20) to break the circuit due to overheating and cutting off the supply of power, that is, the live wire insert piece (91) with an abnormal temperature immediately cuts off the supply of power, stopping the operating temperature from continuing to rise and enabling the operating temperature to slowly fall. Because each of the overheating destructive switches (20) independently controls a set of the live wire socket (811) and neutral wire socket (812), thus, when one of the overheating destructive switches (20) cuts off the power supply due to overheating, the other sets of live wire sockets (811) and neutral wire sockets (812) can still continue to operate as normal.
(54) It is of course to be understood that the embodiments described herein are merely illustrative of the principles of the invention and that a wide variety of modifications thereto may be effected by persons skilled in the art without departing from the spirit and scope of the invention as set forth in the following claims.