Pouch case, pouch type secondary battery and manufacturing method thereof
11705595 ยท 2023-07-18
Assignee
Inventors
Cpc classification
H01M10/0585
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M10/0436
ELECTRICITY
International classification
H01M10/0585
ELECTRICITY
Abstract
Provided are a pouch case for a pouch type secondary battery in which one corner is in close contact with a cooling plate and a pouch type secondary battery including the same. In the pouch case, by controlling a shape relation among a forming portion formed to have a non-zero depth determined in advance at a center to accommodate one side of an electrode assembly, a receiving portion in surface contact with a side surface of the electrode assembly at the time of sealing the pouch case, and a sealing portion for sealing opposing ends of the forming portion and the electrode assembly, a size of a sealing protrusion formed after the electrode assembly is packaged through mechanical properties of a metal laminate sheet and a simplified die and punch may be minimized.
Claims
1. A pouch case for enclosing an electrode assembly including a plurality of electrode bodies stacked with a separator interposed therebetween, the pouch case comprising: a forming portion formed to have a predetermined depth at a center and accommodating one edge of the electrode assembly; a sealing portion provided at an outer periphery of the forming portion and sealing the accommodated electrode assembly; a notch portion provided in the sealing portion at opposing ends of the forming portion in a vertical direction; and a receiving portion brought into surface contact with a side surface of the electrode assembly when the pouch case is sealed, wherein the forming portion includes a bottom portion in which the edge of the electrode assembly is seated, and the receiving portion is connected at both ends of the forming portion and includes a forming connection portion formed on one side and connected to the forming portion and a sealing connection portion formed on the other side and connected to the sealing portion to have a predetermined angle with respect to the forming portion, wherein the notch portion is spaced apart from the opposing ends of the bottom portion of the forming portion by a predetermined interval to have a step with the bottom portion.
2. The pouch case of claim 1, wherein the bottom portion of the forming portion and the one edge of the electrode assembly are in contact with each other.
3. A secondary battery module including a pouch type secondary battery including an electrode assembly including a plurality of electrode bodies stacked with a separator interposed therebetween and the pouch case of claim 1; and a cooling plate cooling the pouch type secondary battery, wherein the forming portion of the pouch case is in surface contact with the cooling plate.
4. The pouch case of claim 1, wherein a sealing protrusion is formed on the sealing portion through the notch portion when the pouch case is sealed, the sealing protrusion is located at a position higher than a bottom surface of the forming portion.
5. A method of manufacturing a pouch type secondary battery of claim 1, the method comprising: a sheet arrangement operation of disposing a metal laminate sheet; a forming operation of pressing the sheet with a punch to form a shape of a pouch case in a single process under preset temperature and pressure pressing conditions by predicting measured mechanical properties of the sheet; an electrode assembly insertion operation of inserting and aligning one edge of an electrode assembly to the forming portion of the pouch case; and a pouch case sealing operation of sealing the sealing portion of the pouch case.
6. The method of claim 5, further comprising: a preparation operation of preparing a die having a cavity formed at a center before the sheet arrangement operation, wherein the forming operation is performed by pressing the punch between the cavity after the sheet arrangement operation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS
(13) Hereinafter, the technical spirit of the present disclosure will be described in detail with reference to the accompanying drawings. The accompanying drawings are only examples illustrated to describe the technical spirit of the present disclosure in detail, so the technical spirit of the present disclosure is not limited to the form of the accompanying drawings.
(14) Prior to the description, a vertical direction, a horizontal direction, and a height direction expressed in a coordinate system shown in
An Embodiment of Pouch Type Secondary Battery According to Present Disclosure
(15) As shown in
(16) The electrode assembly 100 includes a plurality of electrode bodies stacked with a separator interposed therebetween. The electrode assembly 100 illustrated in
(17) The pouch case 200 serves to enclose and seal the electrode assembly 100 and may include an inner resin layer abutting the electrode assembly 100, an aluminum layer maintaining mechanical strength and preventing inflow of moisture and oxygen, and an outer resin layer acting as a protective layer.
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(19) In
(20) The pouch case 200 may further include a notch 220 (also referred to as a notch portion) formed in the sealing portion 230 and extending from a boundary between the forming portion 210 partially into the sealing portion 230 along a longitudinal axis of the forming portion 230.
(21) The forming portion 210 may have a bottom portion 211 positioned lower than a bottom surface of the receiving portion 240 and height portions 212a and 212b connecting the bottom portion 211 with the bottom surface of the receiving portion 240.
(22) In the illustrated embodiment of
(23) The notch 220 has a half pyramid shape with a rectangular base. An apex of the pyramid is positioned on the sealing portion so that when the pouch case is wrapped around the electrode assembly and the sealing portion 230 is sealed the notch 220 has a full pyramid shape.
(24) The forming portion 210 has a recess shape having a non-zero depth determined in advance at the center of the pouch case 200 and includes a bottom portion 211 and height portions 212a and 212b.
(25) The bottom portion 211 serves to form a bottom of the forming portion 210. The bottom portion 211 may be formed to have a width corresponding to a thickness of the electrode assembly 100 and a length corresponding to a vertical length of the electrode assembly 100. More specifically, a vertical length of the bottom portion 211 on which the electrode assembly 100 is seated may be smaller than or equal to a vertical length of the receiving portion 240. Further, the bottom portion 211 may include an uneven portion 213 which protrudes or is depressed.
(26) The height portions 212a and 212b are formed at both ends of the bottom portion 211 in the horizontal direction and extend upward. Therefore, the forming portion 210 may be formed by the bottom portion 211 and the height portions 212a and 212b.
(27) The forming portion 210 provides a position at which one side of the electrode assembly 100 is inserted during a manufacturing process of the pouch type secondary battery 1000 and serves to support the inserted electrode assembly 100, thereby facilitating manufacturing of the secondary battery.
(28) The notch portion 220 serves to control wrinkle of the sealing protrusion formed as the pouch case 200 seals the electrode assembly 100 from three sides and is connected with a non-zero inclination determined in advance from both ends of the bottom portion 211 of the forming portion 210 in the vertical direction to the sealing portion 230.
(29) In an embodiment, the notch portion 220 may be formed to extend from both ends of the forming portion 210 in the vertical direction to protrude from the sealing portion 230 and may be designed in consideration of a detailed shape wrinkled after being bent based on physical characteristics of the metal laminate sheet which is a material of the pouch case 200 and a process environment in which the electrode assembly 100 is sealed. That is, the notch portion 220 serves as a guide to allow the sealing portion 230 and the receiving portion 240 to easily enclose the electrode assembly 100 on both sides when the three sides of the electrode assembly 100 are sealed, and serve to allow the sealing protrusion formed after sealing to be formed at a position higher than the bottom surface of the forming portion 210.
(30) Accordingly, the secondary battery may be in tighter surface contact with a cooling plate, thus increasing cooling efficiency and space efficiency and increasing energy density of the secondary battery. Therefore, the detailed shape of the notch portion 220 is preferably limited in association with the forming portion 210 and the sealing portion 230, and the protruding shape of the notch portion 220 may not be limited to those illustrated in
(31) The sealing portion 230 is a predetermined extra space provided at an outer periphery of the pouch case 200 when three sides of the electrode assembly 100 are sealed with the pouch case 200, and serves to maintain airtightness of the electrode assembly 100 through heat fusion. Therefore, the sealing portion 230 is preferably provided in a range in which minimum airtightness of the electrode assembly 100 is maintained, and only a portion of the sealing portion may be heat-fused in the range in which airtightness is maintained.
(32) The receiving portion 240 is formed to abut the electrode assembly 100 and to fix a received position of the electrode assembly when the three-side sealing is performed on the electrode assembly 100 with the pouch case 200.
(33) A method of fixing the position at which the electrode assembly 100 is received using the receiving portion 240 will be described in more detail as follows. When the electrode assembly 100 is inserted into the forming portion 210 of the pouch case 200, the bottom portion 211 and the side of the electrode assembly 100 at each other and the electrode assembly 100 is supported by the height portions 212a and 212b formed on both sides thereof so as to be inserted into the forming portion 210. Here, inserting and supporting of the electrode assembly 100 may be assisted by a forming connection portion 250 formed to have a bent shape in which the height portions 212a and 212b and the receiving portion 240 are connected. Thereafter, the receiving portion 240 performs enclosing in the direction of the electrode assembly 100 such that the sealing portion 230 abut each other in three sides. Here, enclosing of the electrode assembly 100 may be assisted, while a sealing connection portion 260 formed due to a step between the receiving portion 240 and the sealing portion 230 is put on the electrode assembly 100. Accordingly, the receiving position of the electrode assembly 100 may be fixed by the receiving portion 240.
(34) As shown in
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Another Embodiment of Pouch Type Secondary Battery According to Present Disclosure
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(38) The forming portion 310 is formed of a bottom having a predetermined space at the center of the pouch case 300. The forming portion 310 provides a position at which the electrode assembly 300 is disposed during a manufacturing process of the pouch type secondary battery 1000, and serves to easily fix the electrode assembly 300.
(39) The notch portion 320 serves to control a shape of a sealing protrusion formed after the electrode assembly 100 is sealed on three sides by the pouch case 300. The notch portion 320 may be connected to opposing ends of the forming portion 310 in the vertical direction, and is formed in a shape protruding into the sealing portion 330.
(40) The receiving portion 340 is formed to abut the electrode assembly 100 when the electrode assembly 100 disposed in the forming portion 310 is sealed on three sides by the pouch case 300, and serves to fix a receiving position of the electrode assembly 100.
(41) Here, a method for limiting the position at which the electrode assembly 100 is received to the receiving portion 340 will be described in detail as follows. The side of the electrode assembly 100 is disposed to abut the forming portion 310 of the pouch case 300. Here, a forming connection portion 350 connecting the forming portion 310 and the receiving portion 340 assists the receiving portion 340 to form a predetermined angle with the forming portion 310 and maintain an inclined surface. The receiving portion 340 extending from the forming connection portion 350 may be connected to a sealing connection portion 360 stepped with the sealing portion 330 so that when the sealing portion abuts three sides to enclose the electrode assembly 100, the step of the sealing connection portion 360 may be placed on the electrode assembly 100 to assist it. Accordingly, the receiving position of the electrode assembly 100 may be fixed by the receiving portion 340. Therefore, the receiving position of the electrode assembly 100 may be fixed by the receiving portion 340.
(42) Here, the non-zero angle determined in advance formed by the receiving portion 340 and the forming portion 310 may be formed such that the sealing protrusion may be located at a position higher than a bottom surface of the forming portion 310 according to a shape in which the notch portion 320 is folded when the pouch case 300 seals the electrode assembly 100.
Another Embodiment of Pouch Type Secondary Battery According to Present Disclosure
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(44) The notch portion 420 may be spaced apart from opposing ends of the forming portion 410 and may be controlled to have a shape such that a sealing protrusion formed at the time of sealing is higher than a bottom of the forming portion 410. A distance D between the notch portion 420 and the forming portion 410 may be set as a distance over which a shape of the sealing protrusion formed at the time of sealing is controlled.
(45) The notch portion 420 may be spaced apart from the forming portion 410 and protrude in a direction of opposing ends of the forming portion 410 in the vertical direction on the sealing portion 430 to have a step with respect to a bottom surface of the forming portion 410. The notch portion 420 may have various shapes other than the shape illustrated in
(46) As shown in
(47) Hereinafter, a method of manufacturing the pouch type secondary battery 1000 of the present disclosure will be described with reference to
(48) As illustrated in
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(50) Meanwhile, as shown in
(51) Hereinafter, a method of manufacturing the pouch type secondary battery 1000 according to the present disclosure will be described with reference to
(52) The method of manufacturing the pouch case 200, 300, or 400 includes a preparation step (S100), a sheet arrangement step (S200) and a forming step (S300). The details of each step are will be described.
(53) First, the preparation step (S100) is a step of preparing a mold and a die for manufacturing the pouch case 200, 300, or 400. A punch for forming the pouch case 200, 300, or 400 is aligned with the die having a cavity formed at the center thereof. The punch is aligned to be inserted into the cavity of the die.
(54) The sheet arrangement step (S200) is a step of arranging a metal laminate sheet that may form the pouch case 200, 300, or 400 on an upper surface of the die.
(55) The forming step (S300) is a step of forming a shape corresponding to the pouch case 200, 300, or 400 by pressing the metal laminate sheet with the punch. Preferably, mechanical properties of the metal laminate sheet are measured and predicted, and the pouch case 200, 300, or 400 is formed with the punch with a predetermined temperature, pressure and pressing conditions in a single process.
(56) The pouch case 200, 300, or 400 of the present disclosure may be formed in a single process through the preparation step (S100) to the forming step (S300). Unlike deep drawing in which a pouch case is formed through repeated pressing of sequential punching several times, in the present disclosure, a blank holder may be omitted and the process of punching several times may be omitted, thereby reducing cost and maximizing production efficiency in mass-production in a line process.
(57) After the pouch case 200, 300, or 400 is formed, an electrode assembly inserting step (S400) of inserting and aligning the electrode assembly 100 in the forming portion 210, 310, or 410 of the pouch case 200, 300, or 400 and a pouch case sealing step (S500) of sealing the sealing portion 230, 330, or 430 of the pouch case 200, 300, or 400 are performed to manufacture a secondary battery. Here, in the process of manufacturing the pouch type secondary battery of the present disclosure, the uneven portion is formed such that a protruding or depressed form of the uneven portion is maintained in the process of packaging the electrode assembly with the pouch case, and the uneven portion may be formed such that the protruding or depressed form is spread at the time of sealing the pouch case.
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(59) As illustrated in
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(61) The present disclosure is not limited to the embodiments described above and the scope of application is diverse, and various modifications can be implemented without departing from the gist of the present disclosure as claimed in the claims. The present disclosure may be variously modified and have various embodiments. Although specific embodiments are illustrated in the drawings and described in detail, they are not intended to limit the present disclosure to specific embodiments and it is to be understood that all modifications, equivalents, or substitutes are included in the technical scope and the spirit of the present disclosure.
DETAILED DESCRIPTION OF MAIN ELEMENTS
(62) 1000: secondary battery 2000: secondary battery module 100: electrode assembly 200, 300, 400: pouch case 210, 310, 410: forming portion 220, 320, 420: notch portion 230, 330, 430: sealing portion 240, 340, 440: receiving portion 250, 350: forming connection portion 260, 360: sealing connection portion 211: bottom portion 212a, 212b: height portion 500: metal laminate sheet 600: die 610: support member 700, 800: punch 900: cooling plate 10: pouch type secondary battery of related art 1: electrode assembly 2: pouch case 2a: receiving portion 2b: sealing portion 3: sealing protrusion