ANVIL AND POWER TOOLS CONTAINING THE SAME
20200001440 ยท 2020-01-02
Inventors
Cpc classification
B25B21/02
PERFORMING OPERATIONS; TRANSPORTING
B25B23/0007
PERFORMING OPERATIONS; TRANSPORTING
B25B23/0035
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25B21/02
PERFORMING OPERATIONS; TRANSPORTING
B25B23/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
This invention discloses an anvil for power tools. The anvil includes an installation mechanism and an engaging mechanism. The installation mechanism is used to install the anvil to the power tool. When the anvil is installed to the power tool, the engaging mechanism is adapted to extend forward from the power tool. The engaging mechanism is adapted to selectively engage one of a plurality of impact sleeves having different internal dimensions. This invention also discloses a power tool having the anvil. The anvil of this invention can selectively engage impact sleeves having different internal dimensions, so that the user does not need to frequently change tools or anvils to carry out different impact operations, the operation flexibility of power tools are effectively improved, and the work efficiency of the user is improved.
Claims
1. An anvil for power tools, comprising: an installation mechanism for installing the anvil to the power tool to connect with the drive mechanism of the power tool; and an engaging mechanism adapted to extend forward from the power tool when the anvil is installed on the power tool; wherein the engaging mechanism is adapted to selectively engage one of a plurality of impact sleeves having different internal dimensions.
2. The anvil according to claim 1, wherein the engaging mechanism is adapted to selectively engage the following impact sleeves: inch impact sleeves; inch impact sleeves; and inch impact sleeves.
3. The anvil according to claim 1, wherein the engaging mechanism has a plurality of engaging members, and wherein the outer surface of each of the engaging members defines cross sections of different dimensions for engaging impact sleeves having corresponding internal dimensions.
4. The anvil according to claim 1, wherein the plurality of engaging members is coaxially arranged.
5. The anvil according to claim 1, wherein the cross section defined by the outer surface of each of the engaging members has approximately the same shape.
6. The anvil according to claim 5, wherein the cross section defined by the outer surface of each of the engaging members is a roughly square cross section.
7. The anvil according to claim 1, wherein the plurality of engaging members is integrally formed as a single component.
8. The anvil according to claim 1, wherein the plurality of engaging members is arranged to be away from the front end of the power tool from large to small according to the area of the section.
9. The anvil according to claim 1, wherein the engaging mechanism and the installation mechanism are integrally formed as a single component.
10. The anvil according to claim 1, wherein the plurality of engaging members is sleeved together.
11. The anvil according to claim 10, wherein at least one of the plurality of engaging members can move in an axial direction relative to another of the plurality of engaging members.
12. The anvil according to claim 11, wherein the plurality of engaging members can move axially relative to one another to approximately flush positions at the corresponding axial ends of the plurality of engaging members.
13. The anvil according to claim 12, wherein the plurality of engaging members includes a first engaging member and a second engaging member sleeved on the first engaging member, wherein the second engaging member has a through-hole extending axially, and wherein the through-hole extending axially is adapted to receive at least a portion of the first engaging member so that the second engaging member can move axially relative to the first engaging member.
14. The anvil according to claim 13, wherein the second engaging member can move to a position where the axial end of the first engaging member is flush with the axial end of the second engaging member relative to the first engaging member.
15. The anvil according to claim 14, wherein the plurality of engaging members further includes a third engaging member sleeved on the second engaging member; the third engaging member has a through-hole extending axially; the axially extended through-hole of the third engaging member is adapted to receive at least a portion of the second engaging member so that the third engaging member can move axially relative to the first engaging member or the second engaging member.
16. The anvil according to claim 15, wherein the second engaging member and the third engaging member can move to axially move to the position roughly flush with the axial ends of the first engaging member, the second engaging member and the third engaging member.
17. The anvil according to claim 1, further comprising a positioning mechanism which ii adapted to position an impact sleeve engaged with the engaging mechanism.
18. The anvil according to claim 17, wherein the positioning mechanism comprises a locating pin which can move radially and wherein the locating pin is adapted to move radially outward to position the impact sleeve engaged with the engaging mechanism.
19. The anvil according to claim 17, wherein the plurality of engaging members is sleeved together and can move axially relative to each other; the positioning mechanism comprising: an elongated groove on one of the plurality of the engaging members; a locating pin groove on an adjacent one of the plurality of the engaging members; wherein the engaging member having a locating pin groove is sleeved on the engaging member having an elongated groove; a radially moveable locating pin located in the locating pin groove; wherein the elongated groove extends forward from the power tool, having a first depth near the power tool and a second depth away from the power tool, and the first depth is greater than the second depth; wherein when the engaging member having the locating pin moves axially relative to the engaging member having the elongated groove to be away from the power tool, the locating pin moves to the part of the first depth to the part of the second depth along the elongated groove, to radially move outward for positioning the impact sleeve engaged with the engaging mechanism.
20. The anvil according to claim 19, wherein the elongated groove is arranged so that when the locating pin radially moves outward to position the impact sleeve engaged with the engaging mechanism, the axial end of the engaging member having the locating pin groove is roughly flush with the axial end of the engaging member having the elongated groove.
21. The anvil according to claim 11, further comprising a biasing member adapted to bias at least one of the plurality of engaging members so that the corresponding axial ends of the plurality of engaging members in a default configuration are flush.
22. The anvil according to claim 21, wherein the biasing member is arranged between the two engaging members.
23. The anvil according to claim 21, wherein the biasing member is a compression spring.
24. The anvil according to claim 21, further comprising a locking mechanism adapted to lock the axial position of the engaging member after the engaging member biased by the biasing member is moved axially against the biasing force of the biasing member.
25. The anvil according to claim 24, further comprising an unlocking mechanism adapted to release the lock of the locking mechanism.
26. The anvil according to claim 10, further comprising an actuation component adapted to be actuated by a user to axially move at least one of the plurality of engaging members.
27. The anvil according to claim 26, wherein the actuation component is adapted to be rotated to axially move at least one of the plurality of engaging members.
28. The anvil according to claim 27, wherein the actuation component comprises a rotatable annular sleeve.
29. The anvil according to claim 28, wherein the annular sleeve defines an internal space, which accommodates at least a portion of each of the plurality of engaging members.
30. The anvil according to claim 29, wherein at least one of the plurality of engaging members is coupled to a guide pin, wherein the annular sleeve has a guide rail adapted to receive the guide pin, and wherein the guide rail extends at least partially along the axis.
31. The anvil according to claim 30, wherein the guide rail comprises a first portion that extends circumferentially; a second portion that extends axially and circumferentially; and a third portion that extends circumferentially.
32. The anvil according to claim 31, wherein the annular sleeve comprises at least two guide rails, each of which is adapted to receive the guide pin of the corresponding engaging member.
33. The anvil according to claim 1, wherein the engaging mechanism comprises an extension mechanism adapted to reversibly extend to engage the inner surface of the impact sleeve.
34. The anvil according to claim 33, wherein the expansion mechanism comprises a plurality of movable jaws that can be driven to move radially.
35. The anvil according to claim 1, wherein the engaging mechanism comprises a jaw chuck.
36. A power tool comprising: an anvil including an installation mechanism for installing the anvil to the power tool to connect with the drive mechanism of the power tool; and an engaging mechanism adapted to extend forward from the power tool when the anvil is installed on the power tool; wherein the engaging mechanism is adapted to selectively engage one of a plurality of impact sleeves having different internal dimensions.
37. The power tool according to claim 36, wherein the power tool is an impact wrench.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Embodiments of this invention will now be described by way of examples with reference to the drawings, wherein:
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[0051] Before explaining any structure of this invention in detail, it should be understood that this invention is not limited to the structural and layout details of the components described below or shown in the attached drawings below. This invention is capable of having other structures and can be practiced or realized in various ways.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0052]
[0053] Referring to
[0054] In the operation, if the user installs the impact sleeve of which the internal dimension fits the third cuboid portion 210 on the third cuboid portion 210, a transition portion 209 between the second cuboid portion 208 and the third cuboid portion 210 will push against the end face of the impact sleeve. If the user installs the impact sleeve of which the internal dimension fits the second cuboid portion 208 on the second cuboid portion 208, a transition portion 207 between the first cuboid portion 206 and the second cuboid portion 208 will push against the end face of the impact sleeve. If the user installs the impact sleeve of which the internal dimension fits the first cuboid portion 206 on the first cuboid portion 206, a transition portion 205 between the cylindrical portion and the first cuboid portion 206 will push against the end face of the impact sleeve.
[0055] It should be understood that, in other embodiments, many variations and/or modifications can be made to the embodiment of
[0056]
[0057] Referring to
[0058] The first engaging member 302 contains an enlarged base, a cylindrical portion extending axially from the base, and a first cuboid portion 302R extending axially from the cylindrical portion. The cross-sectional area defined by the outer surface of the cylindrical portion is larger than the cross-sectional area defined by the outer surface of the first cuboid portion 302R. A rounding transition portion is formed between adjacent portions. The base has opposing feet 302L and apertures 302H formed in the bottom wall. The base forms at least a portion of the installation mechanism of the anvil 300. The cylindrical portion has an annular groove 302G thereon, which is adapted to receive corresponding fasteners (e.g. steel balls, c-clips, etc.). An elongated groove 302RS extending axially is formed on the first cuboid portion 302R, and it is adapted to receive a locating pin P2 such that the locating pin is movable between the axial ends of the elongated groove 302RS.
[0059] The second engaging member 304 contains a first cylindrical portion, a second cylindrical portion extending axially from the first cylindrical portion, and a second cuboid portion 304R (hollow) extending axially from the second cylindrical portion. The cross-sectional area defined by the outer surface of the first cylindrical portion is larger than the cross-sectional area defined by the outer surface of the second cylindrical portion. The cross-sectional area defined by the outer surface of the second cylindrical portion is larger than the cross-sectional area defined by the outer surface of the second cuboid portion 304R. The rounding transition is formed between adjacent portions. An elongated groove 304RS extending axially is formed on the second cuboid portion 304R, and it is adapted to receive the locating pin to enable the locating P2 to move between the axial ends of the elongated groove 304RS. A locating pin groove 304RP is also formed on the second cuboid portion 304R, and it is located at the axial front end of the elongated groove 304RS. The locating pin groove 304RP is adapted to receive the locating pin P1, and the locating P1 can move radially in the locating pin groove 304RP. In this example, the locating pin is cylindrical. The second engaging member 304 defines the through-hole extending axially so that it can be sleeved on the first engaging member 302 and thus can move radially relative to the first engaging member 302. The bearing 308 and the guide ring 310 are coupled to the first cylindrical portion of the second engaging member 304 respectively. The guide ring 310 has opposing guide pins 310P extending radially.
[0060] The third engaging member 306 contains a cylindrical portion and a third cuboid portion 306R (hollow) extending axially from the cylindrical portion. The cross-sectional area defined by the outer surface of the cylindrical portion is larger than the cross-sectional area defined by the outer surface of the third cuboid portion 306R. The rounding transition portion is formed between adjacent portions. A locating pin groove 306RP is formed on the third cuboid portion 306R, and it is adapted to receive the locating pin P2, and the locating pin P2 can move radially in the locating pin groove 306RP. In this example, the locating pin is cylindrical. The third engaging member 306 defines the through-hole extending radially so that it can be sleeved on the second engaging member 304 and thus can move radially relative to the first engaging member 302 or the second engaging member 304. The bearing 312 and the guide ring 314 are coupled to the cylindrical portion of the third engaging member 306 respectively. The guide ring 314 has opposing guide pins 314P extending radially.
[0061] The first cuboid portion 302R, the second cuboid portion 304R and the third cuboid portion 306R respectively constitute engaging members and form an engaging mechanism of the anvil 300, and the engaging mechanism can selectively engage impact sleeves having different internal dimensions. The first cuboid portion 302R, the second cuboid portion 304R and the third cuboid portion 306R respectively have a chamfer extending radially. In this embodiment, the outer surface of the first cuboid portion 302R defines the generally square cross section of the first size, the outer surface of the second cuboid portion 304R defines the generally square cross section of the second size, the outer surface of the third cuboid portion 306R defines the generally square cross section of the third size, wherein the first size is greater than the second size, and the second size is greater than the third size. Thus, the three cuboid portions can respectively engage three impact sleeves with different internal dimensions. As an example, the first cuboid portion 302R can be used to engage inch impact sleeves. The first cuboid portion 302R can be used to engage inch impact sleeves. The third cuboid portion 306R can be used to engage inch impact sleeves.
[0062] The outer annular sleeve 316 and the inner annular sleeve 318 have substantially the same length. The inner annular sleeve 318 has opposing elongated grooves 318S extending radially. The outer annular sleeve 316 has two guide rails 316S1 and 316S2. The elongated groove 318S and the guide rails 316S1 and 316S2 are used to receive the guide pins 310P and 314P of the guide ring. The first guide rail 316S1 contains a first portion that extends only circumferentially, a second portion that extends axially and circumferentially and a third portion that extends only circumferentially. The second guide rail 316S2 also contains a first portion that extends circumferentially, a second portion that extends axially and circumferentially and a third portion that extends only circumferentially. The first portion of the second guide rail 316S2 is longer than the first portion of the first guide rail 316S1. The third portion of the second guide rail 316S2 is shorter than the third portion of the first guide rail 316S1. The outer annular sleeve 316 forms an actuation component of the anvil 300. The user can move the second engaging member 304 and the third engaging member 306 by actuating or rotating the outer annular sleeve 316. In this embodiment, the guide rail 316S1 and 316S2 are configured such that the three engaging members 302, 304 and 306 are axially moveable relative to each other to a position that is substantially flush with their corresponding axial ends. Specifically, the first guide rail 316S1 is configured such that the second engaging member 304 is moveable relative to the first engaging member 302 to a position that is substantially flush with its corresponding axial end. The second guide rail 316S2 is configured such that the third engaging member 306 is moveable relative to the first engaging member 302 and the second engaging member 304 to a position that is substantially flush with its corresponding axial end.
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[0064] As shown in
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[0068] It should be understood that, in other embodiments, many variations and/or modifications may be made to the embodiment of
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[0071] In operation, the user can insert the impact sleeve fitted to the first engaging member 402 directly on the anvil. The impact sleeve will press the second engaging member 404 and the third engaging member 406 away from the first engaging member 402. The second engaging member 404 and the third engaging member 406 can be respectively locked by the locking mechanism. The positioning mechanism of the first engaging member 402 can engage the impact sleeve. The user can also insert the impact sleeve fitted to the second engaging member 404 directly on the anvil. The impact sleeve will press the third engaging member 406 away from the first engaging member 402. The third engaging member 406 is locked by the locking mechanism. The positioning mechanism of the second engaging member 404 can engage the impact sleeve. The user can also insert the impact sleeve fitted to the third engaging member 406 directly on the anvil. The impact sleeve will be put directly on the third engaging member 406.
[0072] It should be understood that, in other embodiments, many variations and/or modifications may be made to the embodiments of
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[0074] In operation, the user puts the impact sleeve on the movable jaw 504. Then, the user inserts the key or bolt into an adjustment hole 506 and rotates the key or bolt to move the movable jaw 504 of the anvil 500 radially outward so as to grasp the impact sleeve. In this embodiment, the anvil 500 can engage any impact sleeve having an internal dimension that is greater than the outer dimension defined by the movable jaw.
[0075] It should be understood that, in other embodiments, many variations and/or modifications can be made to the embodiment of
[0076] Several embodiments of the anvil of this invention are described above. It should be understood that the power tool corresponding to the anvil in this invention may have different structures, or have increased or decreased functional or structural features. Functional or structural features of different embodiments may be arbitrarily combined to provide other embodiments. In addition, the anvil of this invention may also have different structures, or have increased or decreased functional or structural features. A person skilled in the art will recognize that many variations and/or modifications (e.g. as described above) can be made to this invention shown in the specific embodiments without deviating from the spirit or scope of this invention. The current embodiments are therefore considered in all aspects as exemplary but not restrictive.
[0077] The anvil of this invention can be used for any power tools. The power tool can use compressed air or hydraulic pressure as a power source, and can also use electric power as a power source. The power tool can be an electric tool using DC power (e.g. using a battery pack), AC power (e.g. using a power cord to connect to an AC power source), or a DC/ac hybrid power supply. The power tool is preferably cordless. The power tool is preferably a rotary power tool or a power tool having a rotary mode, which is adapted to receive and drive an anvil to perform impact work. Preferably, the power tool is an impact wrench, especially a special impact wrench. The anvil can be detachable from the power tool or non-detachable from the power tool.