Electrodeless plasma lamps, transmission lines and radio frequency systems
11705321 · 2023-07-18
Assignee
Inventors
Cpc classification
International classification
Abstract
A transmission line for conveying a radio frequency (RF) signal between a first terminal and a second terminal. The transmission line comprises an inner conductor, a middle conductor and an outer conductor. The inner conductor comprises a length of conductive material having a first end for electrical connection with the first terminal and a second end for electrical connection with the second terminal. The middle conductor surrounds at least a part of the length of the inner conductor and is electrically connected to the electrical ground of the source. The outer conductor surrounds at least a part of the length of the middle conductor and is electrically connected to the electrical ground of the load.
Claims
1. A transmission line for conveying a radio frequency (RF) signal between a first terminal and a second terminal, the transmission line comprising: an inner conductor comprising a length of conductive material having a first end for electrical connection with the first terminal and a second end for electrical connection with the second terminal; a first metal tube surrounding at least a part of the length of the first conductor, extending co-axially with the inner conductor and comprising a connector for connecting a first end of the first metal tube with a ground of the first terminal; a second metal tube surrounding at least a part of the length of the inner conductor, extending co-axially with the inner conductor and the first metal tube and comprising a connector for connecting a first end of the second metal tube with a ground of the second terminal; a first insulator for insulating the first metal tube from the second terminal; and a second insulator for insulating the second metal tube from the first terminal.
2. The transmission line of claim 1, wherein the first metal tube is insulated from the inner conductor by an air gap.
3. The transmission line of claim 1, wherein the second metal tube is insulated from the first metal tube by an air gap.
4. The transmission line of claim 1, wherein the first insulator is a gasket shaped to support the first metal tube within the second metal tube.
5. The transmission line of claim 4, wherein the first insulator supports the inner conductor within the first metal tube.
6. The transmission line of claim 1, wherein the second insulator is shaped to support the second metal tube in a fixed position relative to the first metal tube.
7. The transmission line of anyone of claim 1, comprising a third insulator for supporting the inner conductor within the first metal tube at a first end of the first metal tube.
8. An electrodeless plasma lamp comprising: a radio frequency (RF) signal source, a lamp comprising a bulb and a light emitting gas inside the bulb, a transmission line for conveying a RF signal from the RF signal source to the lamp, the transmission line comprising: an inner conductor comprising a length of conductive material for electrically connecting the radio frequency signal source with the lamp; a first metal tube connected to an electrical ground of the RF signal source and surrounding at least a part of the length the inner conductor and; a second metal tube connected to an electrical ground of the lamp and surrounding at least a part of the length of the inner conductor; wherein at least part of the second metal tube overlaps with at least part the first metal tube such that the inner conductor is not exposed to the external environment between the RF signal source and the lamp and wherein the first metal tube is insulated from the second metal tube, the first metal tube is insulated from the lamp and the second metal tube is insulated from the RF signal source.
9. The electrodeless lamp of claim 8, wherein the first metal tube extends inside the second metal tube.
10. The electrodeless lamp of claim 9, wherein the second metal tube extends along substantially the entire length of the first metal tube so as to shield the first metal tube from the external environment.
11. The electrodeless lamp of claim 8, wherein the first metal tube is insulated from the second metal tube by an air gap between the first metal tube and the second metal tube.
12. The electrode less lamp of claim 8, comprising an electrically insulating support for supporting the first metal tube in a position concentric with the second metal tube.
13. The electrodeless lamp of claim 8, wherein the first metal tube is insulated from the inner conductor by an air gap between the first metal tube and the inner conductor.
14. The electrode less lamp of claim 8, comprising an electrically insulating support for supporting the inner conductor in a position concentric with the first metal tube.
15. The electrodeless lamp of claim 8, wherein the first metal tube is capacitively coupled to the second metal tube.
16. The electrodeless lamp of claim 15, wherein a gap distance between the second metal tube and the first metal tube, in a region where the second metal tube overlaps the first metal tube, is less than 2 mm.
17. A radio frequency system comprising: a first terminal comprising a radio frequency (RF) signal source; a second terminal comprising a load; a transmission line connecting the first terminal with the second terminal, wherein the transmission line comprises: an inner conductor comprising a length of conductive material for electrically connecting the RF source of the first terminal with the load of the second terminal; a middle conductor connected to an electrical ground of one of the first terminal and the second terminal, the middle conductor surrounding at least part of the length of the inner conductor; and an outer conductor connected to an electrical ground of the other of the first terminal and the second terminal, the outer conductor surrounding at least part of the length of the inner conductor; wherein the inner conductor is electrically insulated from the middle conductor and the outer conductor; and wherein the outer conductor is thermally insulated from the middle conductor.
18. The system of claim 17, wherein the middle conductor extends along substantially all of the length of the transmission line from the first terminal to the second terminal, but is not in electrical contact with the second terminal.
19. The system of claim 17, wherein the middle conductor is supported within the outer conductor by a first non-conductive support and a second non-conductive support and between the first and second non-conductive supports there is an air gap between the outer conductor and the middle conductor.
20. The system of claim 17, wherein a length of an overlap section in which the middle conductor overlaps with the outer conductor is substantially equal to a wavelength of the RF signal source.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other features of the present disclosure, its nature and advantages will be apparent upon consideration of the following description and with reference to embodiment(s) depicted in the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(16) In the context of this disclosure the term radio frequency (RF) should be interpreted to mean between 20 KHz and 300 GHz. The phrase “A surrounds B” or similar expressions should be interpreted to mean that A encloses or encircles at least part of B. The phrase “A connects with B” or similar expressions should be interpreted to mean either a direct electrical connection between A and B or an indirect electrical connection via one or more intermediate conductors. The term “terminal” should be interpreted to include a device at an end of a transmission line. The term “insulating” should be interpreted to mean electrically and/or thermally insulating and similar expressions should be interpreted similarly. The terms “substantially the whole”, “substantially the entire” or “substantially all” refer to at least 80% of the quantity identified, unless indicated otherwise.
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(18) The first terminal 320 comprises a radio frequency (RF) signal source. The RF signal source comprises a RF driver 324 for generating a RF signal and may also include and an amplifier 326 for amplifying a RF signal output by the RF driver. The RF source is connected to an electrical ground 322. In some examples, the casing 323 of the first terminal may be electrically connected to the ground 322 and thus act as the electrical ground of the first terminal. The load 334 of the second terminal 330 is connected to an electrical ground 332 of the second terminal. In some examples the casing 33 of the second electrical terminal may act as the electrical ground of the second terminal.
(19) In one example the RF system may be an electrodeless lamp, such as an electrodeless plasma lamp comprising a bulb and a light emitting gas inside the bulb. The second terminal may be a light generating unit of the electrodeless lamp and the load 334 of the second terminal may be a light conversion module of the electrodeless lamp. The first terminal may be a RF signal source of an electrodeless lamp. However, the teachings of the present disclosure are not limited to electrodeless lamps and may be applied to any system comprising a first terminal including a RF signal source and a second terminal comprising a load for receiving the RF signal. For example, instead of a lamp the second terminal may be a medical device, a RF antenna, an electrode of a welding equipment or another type of load designed to receive a RF signal.
(20) The transmission line 310 includes an inner conductor 312, a first metal tube 314 and a second metal tube 316. The inner conductor 312 comprises a length of conductive material for electrically connecting the RF source 324 of the first terminal 320 with the load 334 of the second terminal. A RF signal may be injected into the inner conductor 312 by the RF source and conveyed by the inner conductor to the load 334. Therefore the inner conductor may be referred to as the signal conductor or the signal line.
(21) Meanwhile, the first metal tube 314 and the second metal tube 316 together form a ground structure of the transmission line. Therefore they may be referred to as ground channel conductors. The first metal tube 314 is connected to the electrical ground 322 of the first terminal 320 and surrounds at least a part of the length of the inner conductor 312. The second metal tube is connected to an electrical ground of the second terminal 330 and surrounds at least a part of the length of the inner conductor. At least part of the second metal tube overlaps with at least part the first metal tube such that the inner conductor is not exposed to the external environment between the RF signal source and the lamp.
(22) The above structure enables a RF signal to be propagated by the RF source into the inner conductor 312 and confined within the transmission line 310 by the first metal tube 314 and/or the second metal tube 316 in a similar manner as for a coaxial cable. As at any point along its length the inner conductor 312 is surrounded by either the first metal tube 314 or the second metal tube 316, the RF signal does not escape to the external environment. Further, in the above structure the first metal tube and the second metal tube shield the inner conductor from external electromagnetic noise in the environment.
(23) Unlike a coaxial cable, there are two ground channel conductors 314 and 316, and each ground channel conductor is contact with only one, but not both of, the first terminal and the second terminal. Thus the first metal tube 314 is insulated from the second terminal 330 and the second metal tube 316 is insulated from the first terminal 320. In this way heat is not transferred from the second terminal 330 back to the first terminal 330. This helps to protect the RF signal source from damage, especially in applications such as discharge lamps, welding etc., where the load produces large amounts of heat. For instance, in one example, the first terminal 320 with the RF source may operate at a temperature of 60 degrees, while the second terminal 330 with the load may reach a temperature of 130 degrees. However, due to the structure of the transmission line the first terminal is thermally isolated from the second terminal and so this temperature difference may be maintained.
(24) In the example of
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(26) In
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(28) In
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(30) The first metal tube 314 may be connected to the first terminal 320 by a connector at an end of the first metal tube. The second metal tube 316 may be connected to the second terminal 330 by a connector at an end of the second metal tube. The connectors may be any suitable connector, for example a screw connector, snap fit connector or flange connector.
(31) The configurations shown in
(32) In the above examples, the first metal tube 314 and the second metal tube 316 are not in direct electrical contact. Therefore from a direct current perspective the ground of the first terminal and the ground of the second terminal are separate. However, where the first metal tube 314 and the second metal tube 316 overlap, the first metal tube may be capacitively coupled to the second metal tube 316. This has the effect of linking the grounds of the first terminal and the second terminal from an alternating current perspective. By controlling the length of the transmission line and the gap distance between the first metal tube and the second metal tube, a low transmission loss for a narrow band of frequencies may be achieved. This is discussed later with reference to
(33) As will be clear from the above, the inner conductor, middle conductor and outer conductor may be thermally and electrically insulated from each other. In some examples they may extend coaxially with each other. Examples of possible arrangements for supporting the conductors in a co-axial arrangement and/or insulating the conductors from each other will now be described.
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(37) The inner conductor 312, middle conductor 800 and outer conductor 700 may be assembled together as shown in
(38) In the following discussion it is assumed the transmission line of
(39) In either case, there is no direct electrical connection between the ground of the first terminal and the ground of the second terminal. The middle conductor 700 (i.e. first metal tube 314 in
(40) The first terminal may be insulated from the first metal tube and the second terminal may be insulated from the second metal tube by an air gap. However, insulators formed of a solid insulating material such as plastic, rubber or PTFE etc may be used to enhance the degree of insulation and/or mechanical stability. For instance, a first insulator 850 may be used for insulating the first metal tube from the second terminal and a second insulator 860 may be used for insulating the second metal tube from the first terminal.
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(42) The gaskets 850, 860 may be formed of a non-conductive, electrically and thermally insulating material. The gasket 850 may include a rim against which an end of the tube 810 of the first metal tube abuts to prevent contact of the first metal tube with the second terminal. The gasket 850 may also have an edge which acts as a support to position the first metal tube within the second metal tube. The gasket 850 may further include a portion which supports the inner conductor 312 within the first metal tube. The gasket 860 may include a rim against which an end of the tube 710 of the second metal tube abuts to prevent contact of the second metal tube with the first terminal. The gasket 850 may also have an edge which acts as a support to position the first metal tube within the second metal tube.
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(44) The first conductor 1010 is in the form of a length of conductive material such as, but not limited to, copper. It may take the form of a rod or cable. The middle conductor 1020 is in the form of a metal tube and surrounds substantially the entire length of the first conductor 1010. The outer conductor 1030 is in the form of a metal tube and surrounds substantially the entire length of the middle conductor 1020. In this context substantially the entire length means at least 80% of the whole length. In some implementations it may be at least 90% of the length.
(45) A first end of the middle conductor 1020 has a connector 1022 for connection to a first terminal (e.g. a RF source 320 as shown in
(46) A first end of the outer conductor 1030 has a connector 1032 for connection with a second terminal (e.g. a load 330 as shown in
(47) If the transmission line 1000 is used in the arrangement shown in
(48) A first insulator 1100 is provided at the second end of the transmission line and insulates the first metal tube 1020 from the second terminal. The first insulator may be formed from a plastic, PTFE or any other suitable non-conductive, electrically and thermally insulating material. The first insulator 1100 may be in the form of a gasket shaped to support the first metal tube within the second metal tube. The first insulator may comprise a rim section 1101 for insulating the first metal tube from the second terminal. A second end of the first metal tube may abut against the rim section 1101.
(49) A second insulator 1200 is provided at the second end of the transmission line and insulates the second metal tube 1030 from the first terminal. The second insulator 1200 may be formed from a plastic, PTFE or any other suitable non-conductive, electrically and thermally insulating material. The second insulator 1100 may be in the form of a gasket and may fit around the outside of the first metal tube 1020. The second insulator may comprise a rim section 1201 for insulating the second metal tube 1030 from the second terminal. A second end of the second metal tube may abut against the rim section 1201.
(50) The first metal tube 1020 is insulated from the inner conductor 1010 by an air gap 1400 between the first metal tube 1020 and the inner conductor 1010. Likewise the first metal tube 1020 is insulated from the second metal tube 1030 by an air gap 1500 between the first metal tube 1020 and the second metal tube 1030. Using an air gap rather than a solid material to insulate the inner, middle and outer conductors from each other reduces the expense and weight of the transmission line. Furthermore such an arrangement may be simple to manufacture by using gaskets or other insulating supports to support the first and second metal tubes and the inner conductor in position relative to each other.
(51) The first insulator 1100 acts as an electrically insulating support for supporting the first metal tube 1020 in a position concentric with the second metal tube 1030. The first insulator 1100 may have a ledge portion 1102 for supporting the first metal tube. The second insulator 1200 acts as an electrically insulating support for supporting the second metal tube 1030 in a position coaxial with the first metal tube 1020. The second insulator 1200 may have a projecting portion 1202 for supporting the second metal tube.
(52) The first insulator 1100 also supports the inner conductor 1010 in a position concentric with the first metal tube 1020. A third insulator 1300 may be provided at the first end 1001 of the transmission line and may support the inner conductor 1010 in a position concentric with the first metal tube 1020.
(53) Thus the first insulator, second insulator and third insulator may be shaped to support the first metal tube, second metal tube and inner conductor in fixed positions relative to each other, for example such that the metal tubes and inner conductor are coaxial with each other. The insulators may be referred to as non-conductive supports. The first insulator 1100 and the third insulator 1300 help keep the inner conductor in position and between the first insulator 1100 and the third insulator 1300 the inner conductor 1010 is insulated from the first metal tube 1020 by the air gap 1400. Likewise the first insulator 1100 and the second insulator 1200 help keep the first metal tube 1020 in position relative to the second metal tube 1030. Between the first insulator 1010 and the second insulator 1020 the first metal tube is insulated from the second metal tube by the air gap 1500.
(54) In the example of
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(56) Whereas a conventional coaxial line has a wide transmission band, the transmission line of the present disclosure with inner conductor, first metal tube and second metal tube, may be designed to have a relatively narrow transmission band. This is due to the effect of coupling between the first metal tube 314 and the second metal tube 316.
(57) The coupling between the first metal tube 314 and second metal tube 316 may be modelled as a coupled line directional coupler, as shown in
(58) When coupled line directional couplers are implemented on a microstrip, the width of the main line, the width of the coupled line, and the gap between the main line and the coupled line, together determine the characteristic impedance of the transmission path and the coupling factor between the main and coupled lines. However, in the present disclosure, the coupling structure is on the ground path instead of the signal path. Therefore, the dimensions of the two coupling elements—i.e. the first metal tube and the second metal tube do not significantly affect the characteristic impedance of the transmission line. Instead the characteristic impedance is mainly controlled by the ratio of the outside diameter of the inner conductor 312 and the inside diameter of the middle conductor which is the first metal tube 314.
(59) Accordingly, as the dimensions of the ground coupling elements 314 and 316 have no major effect on the characteristic impedance of the transmission line, the performance of the transmission line is determined mainly by the length of the coupling section and the gap distance between the first metal tube and the second metal tube in the overlapping section. As confirmed by experiments, the smaller the gap distance, the better is the coupling factor, and thus the lower insertion loss. Therefore the transmission is better when the gap distance between the first metal tube and the second metal tube, i.e. the difference in diameter of the tubes is small, e.g. 0.1 mm-2 mm.
(60) The length of the coupling section is the length of the overlap between the first metal tube and the second metal tube. In the examples of