Three-phase AC motor drive device, rail vehicle equipped with same, and three-phase AC motor drive method
11701971 · 2023-07-18
Assignee
Inventors
- Takeshi Shinomiya (Tokyo, JP)
- Naoki Kunihiro (Tokyo, JP)
- Kazutoshi Ogawa (Tokyo, JP)
- Katsumi Ishikawa (Tokyo, JP)
- Kuniaki Otsuka (Tokyo, JP)
- Hiroyuki Shirata (Tokyo, JP)
- Tomomi Kanazawa (Tokyo, JP)
- Takeo Takagi (Tokyo, JP)
- Shuichi Terakado (Tokyo, JP)
- Kiyoshi Nakata (Tokyo, JP)
Cpc classification
H02P25/16
ELECTRICITY
B60L3/04
PERFORMING OPERATIONS; TRANSPORTING
B60L3/0061
PERFORMING OPERATIONS; TRANSPORTING
H02P6/10
ELECTRICITY
H02P29/024
ELECTRICITY
International classification
B60L3/00
PERFORMING OPERATIONS; TRANSPORTING
H02P25/16
ELECTRICITY
Abstract
This three-phase AC motor drive device is provided with: a load; an inverter device 1 for driving the load; an MCOK_A_4 connected between the inverter device 1 and the load and electrically connecting or disconnecting the inverter device 1 to or from the load; a voltage detector 21a having terminals respectively connected to the circuits of at least two phases to detect the voltages between the three phases; and a current detector 11 for detecting the currents of the three phases. In the connection from the inverter device 1 to the load, the inverter device 1, the MCOK_A_4, the voltage detector 21a, the current detector 11, and the load are aligned in this order.
Claims
1. A three-phase AC motor drive device that drives a load, comprising: an inverter device that includes a plurality of current controllers each having a combination of a current control element configured to conduct or block a current flowing toward one direction and a rectifying element connected to the current control element in parallel and configured to conduct a current flowing toward, and is configured to convert direct-current power supplied from a power supply into three-phase alternating-current power and drive the load; a motor cutout contact configured to electrically connect or disconnect the inverter device to or from the load; a voltage detector configured to detect a voltage between three phases and having terminals connected to circuits of at least two of the phases; and a current detector configured to detect phase currents of the three phases, wherein in a connection from the inverter device to the load, the connection is in a sequence of the inverter device, the motor cutout contact, the voltage detector, the current detector, and the load; wherein in a circuit of one of the two phases connected to the voltage detector, the motor cutout contact is connected to a connection point of the voltage detector and the current detector, and in a circuit of the other phase, the motor cutout contact is connected to the inverter device and a connection point of the voltage detector.
2. The three-phase AC motor drive device according to claim 1, wherein the motor cutout contact is connected between the inverter device and a connection point of the voltage detector.
3. The three-phase AC motor drive device according to claim 1, wherein in a phase in which a first motor cutout contact is disposed between the inverter device and a connection point of the voltage detector, a second motor cutout contact is connected to the connection point of the voltage detector and the current detector.
4. The three-phase AC motor drive device according to claim 1, further comprising a second motor cutout contact between the current detector and the load.
5. The three-phase AC motor drive device according to claim 1, further comprising a series two-stage switch constituted by a first motor cutout contact and a second motor cutout contact in each of the phases between the inverter device and the current detector, wherein a circuit of one of the two phases connected to the voltage detector is connected between the first motor cutout contact and the second motor cutout contact, and a circuit of the other phase is connected between the second motor cutout contact and the current detector.
6. A rail vehicle comprising the three-phase AC motor drive device according to claim 1.
7. A method for driving a three-phase AC motor as a load by an inverter device configured to convert direct-current power supplied from a power supply into three-phase alternating current power, wherein the inverter device includes a plurality of current controllers each having a combination of a current control element configured to conduct or block a current flowing toward one direction and a rectifying element connected to the current control element in parallel and configured to conduct a current flowing toward a direction opposite to the one direction, and the method comprises: detecting an inter-phase voltage between three phases by a voltage detector having terminals connected to circuits of at least two of the phases in a circuit configuration in which the inverter device, a motor cutout contact, the voltage detector, a current detector, and the load are connected in this order in a range from the inverter device to the load; detecting phase currents of the three phases by the current detector; and electrically connecting or disconnecting the inverter device to or from the load by the motor cutout contact connected between the inverter device and the load based on the detected inter-phase voltage and the detected phase currents; wherein in a circuit of one of the two phases connected to the voltage detector, the motor cutout contact is connected to a connection point of the voltage detector and the current detector, and in a circuit of the other phase, the motor cutout contact is connected to the inverter device and a connection point of the voltage detector.
8. The method for driving the three-phase AC motor according to claim 7, wherein the motor cutout contact is connected between the inverter device and a connection point of the voltage detector.
9. The method for driving the three-phase AC motor according to claim 7, wherein in a phase in which a first motor cutout contact is disposed between the inverter device and a connection point of the voltage detector, a second motor cutout contact is connected to the connection point of the voltage detector and the current detector.
10. The method for driving the three-phase AC motor according to claim 7, wherein a second motor cutout contact is disposed between the current detector and the load.
11. The method for driving the three-phase AC motor according to claim 7, wherein a series two-stage switch constituted by a first motor cutout contact and a second motor cutout contact is disposed in each of the phases between the inverter device and the current detector, a circuit of one of the two phases connected to the voltage detector is connected between the first motor cutout contact and the second motor cutout contact, and a circuit of the other phase is connected between the second motor cutout contact and the current detector.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
DESCRIPTION OF EMBODIMENT
(14) As an embodiment of the present invention, Example 1 is described below with reference to drawings. A three-phase AC motor drive device according to the embodiment of the present invention is abbreviated as a present device, while a three-phase AC motor drive device according to a comparative example is abbreviated as a comparative device.
Example 1
(15)
(16) As the current control element, a power semiconductor element such as an insulated gate bipolar transistor (IGBT) or a power metal oxide semiconductor field effect transistor (MOSFET) is used in general.
(17) Silicon is used as a material of these power semiconductor elements in many cases. However, in recent years, power semiconductor elements in which SiC (silicon carbide) or GaN (gallium nitride) is used have been increasing in number to contribute to reductions in system losses. Therefore, SiC or GaN may be used in the current control element used in the inverter device 1 according to the present invention.
(18) The inverter device 1 converts direct-current power output from a direct-current power supply not illustrated into three-phase alternating-current power and drives an AC motor 2. The direct-current power supply that inputs power to the inverter device 1 is a direct-current power supply input unit for the inverter device. A smoothing capacitor 3 is connected to the inverter device 1 in parallel. The inverter device 1 is connected to the higher-level direct-current power supply via the smoothing capacitor 3. The AC motor 2 is described as a load in some cases.
(19) As the AC motor 2, an induction motor, a PMSM_2′, or the like is used. Although
(20) ACPTs_11a to 11c that detect current values of phases and MCOKs_A_4a to 4c are provided on the alternating-current output side of the inverter device 1. The MCOKs_A_4a to 4c are collectively referred to as MCOKs_A_4, while the ACPTs_11a to 11c are collectively referred to as ACPTs_11. A control device 31 acquires detection output of the ACPTs_11 and controls a switching operation of each current control element of the inverter device 1 based on the detection output such that the AC motor 2 outputs desired torque.
(21) When current values detected by the ACPTs_11 are abnormally high or the like, the inverter device 1 may be stopped or the MCOKs_A_4 may be released to electrically disconnect the inverter device 1 from the AC motor 2 for device protection and safety.
(22) In accordance with a release instruction output from the control device 31, the MCOKs_A_4 connect or disconnect main circuit contacts that electrically connect the three phases of the inverter device 1 and the AC motor 2. A configuration for turning on and releasing for each phase or a configuration for turning on and releasing in coordination with the plurality of phases may be provided.
(23) In addition, the ACPTs_11 may be only the two ACPTs_11a and 11c disposed in two of the phases, for example. That is, it is not necessary to detect currents of all the three phases. A configuration for detecting currents in two of the three phases and calculating a current of the remaining one phase while assuming that three-phase currents are in equilibrium may be provided.
(24) An ACPT_21a is provided between phases (U and V phases in the example of
(25) In this case, the inverter device 1, the AC motor 2, the MCOKs_A_4, the current detectors 11, and the ACPT_21a are connected in the order of the inverter device 1, the MCOKs_A_4, the ACPT_21a, the current detectors 11a to 11c, and the AC motor 2.
(26) The present device 61 has the foregoing connection configuration. Therefore, even when the MCOKs_A_4 are released to disconnect the inverter device 1 from the AC motor 2, and the ACPT_21a has a short circuit failure (short circuit between the U phase and the V phase in
(27) In addition, even when not only the short circuit failure of the ACPT_21a occurs but also a short circuit occurs between phases due to burnout of the AC motor 2 or a wiring coil or insulation deterioration in the present device 61, a driver or the like can detect the short circuits. The present device 61 is, for example, suitable to be used as a drive device for a rail vehicle or the like. In the case of the use, when such a short circuit current is detected, and all the MCOKs_A_4 are released, information indicating that the short circuit current flows can be given to a higher-level device such as a vehicle cab. When the information is given to the vehicle cab, the driver or the like can take security measures based on the information. Specifically, it is also possible to stop operating a corresponding vehicle and prevent a device failure from spreading.
(28)
(29)
(30) In recent years, there has been a rail vehicle in which the PMSM_2′ is used as the AC motor 2 to downsize the foregoing drive system and improve the efficiency of the drive system. In this case, as illustrated in
(31) In particular, while the dimensions and shape of the housing for the inverter unit 6 are maintained and compatibility with a vehicle using an induction motor as a conventional AC motor 2 is maintained, the AC motor 2 may be replaced with the PMSM_2′. For example, to update the drive device for the rail vehicle or the like, an additional MCOK_A_4 and an additional ACPT_21a are provided as built-in devices in the inverter unit 6. In this case, the following problem with installation occurs.
(32)
(33) As illustrated in a lower part of
(34) On the other hand, when the inverter device 1, the MCOKs_4, and the current detectors 11 are connected in this order, like the present device 61 according to Example 1 illustrated in
Example 2
(35) Next, Example 2 according to the present invention is described with reference to
(36) With this configuration, the present device 62 according to Example 2 illustrated in
(37) When the short circuit current is input to the control device 31, for example, a driver can manually take security measures at an electric vehicle cab or the control device 31 can automatically take security measures. That is, when this short circuit current is equal to or larger than a predetermined current value, the control device 31 outputs a release instruction to the MCOKs_A_4a to 4c (particularly, 4a and 4b in the case of
(38)
(39) In the example of the configuration, the connection relationship between the U phase and the V phase may be reversed. That is, one connection point of the ACPT_21a connected to two of the three phases may be connected between the inverter device 1 and the MCOK_A and the other connection point may be connected to the MCOK_A and the current detector.
Example 3
(40) Next, Example 3 of the present invention is described with reference to
(41) The second MCOK_B_5b is interposed between a connection point of the ACPT_21a and the current detector 11b. That is, the second MCOK_B_5b is connected such that the connection point of the ACPT_21a on the V phase side matches a connection point between the first MCOK_A_4b and the second MCOK_B_5b.
(42) In the example, the voltage detector 21b is disposed between the V phase and the W phase in the present device 63 according to Example 3 illustrated in
(43) The present device 63 can block a ground fault circuit (that is, a ground fault current). In the present device 63, for example, when the ACPT_21a has a ground fault on the side on which the ACPT_21a is connected to the V phase, the current detector 11b detects a ground fault current and inputs the ground fault current to the control device 31.
(44) When the ground fault current detected by the control device 31 is equal to or larger than a predetermined value, the control device 31 outputs a release instruction to the second MCOK_B_5b. Therefore, the second MCOK_B_5b is released to block the ground fault circuit (that is, the ground fault current).
Example 4
(45) Next, Example 4 of the present invention is described with reference to
(46) In a rail vehicle or the like provided with the present device 64 according to Example 4 illustrated in
(47) When the foregoing short circuit current can be blocked, the rail vehicle or the like provided with the present device 64 can be continuously operated. That is, since a plurality of circuits of the same type constitutes drive devices or the like for the rail vehicle, only a failed drive device is disconnected and the vehicle can be continuously operated using the other remaining drive device.
(48) The control device 31 outputs a release instruction to the second MCOKs_B_5a to 5c. In the present device 64 illustrated in
(49) In the present device 64 illustrated in
(50) Since the two MCOKs are provided in each of the phases as illustrated in
(51) More specifically, the second MCOKs_B_5 are turned on first, the ACPT_21a detects an inter-phase voltage (voltage between terminals) of the AC motor 2 to estimate the position and speed of a rotor of the motor.
(52) After that, in a state in which the inverter device 1 is activated by the control device 31 based on information of the estimated position and the estimated speed, the first MCOKs_A are turned on. This can prevent an eddy current and an operation such as torque vibration and can start an operation as an inverter in a stable manner.
Example 5
(53)
(54) In addition, in the present device 65, one (U phase side in
(55) The present device 65 having the foregoing configuration can start an operation as an inverter in a stable manner, like the present device 64 according to Example 4 illustrated in
(56) As a result, the operation as the inverter can be started in a stable manner. In addition, since the current detectors 11a to 11c are disposed in the immediate vicinity of the AC motor 2 (2′), the present device 65 can detect a short circuit current caused by a short circuit failure on the AC motor side so that security is improved.
(57) A defective state in which the permanent magnetic synchronous motor (PMSM_2′) performs a regenerative operation at the time of a failure in each of a comparative device 71 illustrated in
Comparative Example 1
(58)
(59) Regarding the order in which the devices are connected, in a region extending from the inverter device 1 to the PMSM_2′, the current detectors 11a and 11b are interposed and are closer to the inverter device 1 than the MCOKs_A_4a to 4c are and farther from the PMSM_2′ than the MCOKs_A_4a to 4c are. Therefore, in a state in which the MCOKs_A_4a to 4c are released, a regenerative current of the PMSM_2′ cannot be measured.
(60) The ACPT_21a is disposed closer to the PMSM_2′ than the MCOKs_A_4a to 4c are. Therefore, in a state in which the MCOKs_A_4a to 4c are released, a regenerative voltage of the PMSM_2′ can be measured. However, when the ACPT_21a has a short circuit failure, it is difficult to disconnect a portion of the failure only by performing an operation from a vehicle cab. As a result, a driver may need to give up continuously operating a rail vehicle with other normal power.
Comparative Example 2
(61)
(62) In addition, a configuration for obtaining direct-current power by rectifying alternating-current power by an alternating-current overhead contact line or a configuration for obtaining direct-current power by a third rail method is known. Furthermore, a configuration for obtaining alternating-current power by non-contact power transmission and converting the alternating-current power to direct-current power by a rectifier or the like is used.
(63) In the comparative device 72 illustrated in
(64) The comparative device 72 illustrated in
(65) On the other hand, the comparative device 72 illustrated in
(66) With the foregoing circuit configuration, the comparative device 72 illustrated in
(67) The present devices 61 to 65 can be summarized as follows. The present devices 61 and 62 according to Example 1 illustrated in
(68) [1] Each of the present devices 61 and 62 is a three-phase AC motor drive device that uses the inverter device 1 to drive the three-phase AC motor 2 as a load. The inverter device 1 used in this device has a plurality of current controllers and converts direct-current power supplied from a power supply into alternating-current power for the three U, V, and W phases to drive the load.
(69) Each of the current controllers is a combination of a current control element and a rectifying element. The current control element conducts or blocks a current flowing toward one direction. The rectifying element is connected to the current control element in parallel and conducts a current flowing toward a direction opposite to the one direction.
(70) In each of the present devices 61 and 62, the motor cutout contacts represented by the MCOKs_A_4 are connected between the inverter device 1 and the load and switch whether to electrically connect or disconnect the inverter device 1 to or from the load.
(71) In addition, three-phase current power generated by the inverter device 1 for the U, V, and W phases is supplied to the load. On the other hand, the terminals of the current detector ACPT_21a having the pair of terminals are connected to at least two phases, for example, the U phase and the V phase. To detect a voltage between the U, V, and W phases, it is sufficient if the single ACPT_21a illustrated in
(72) In addition, the current detectors 11 that detect three-phase currents to be supplied from the inverter device 1 to the load are connected to the U, V, and W phases, respectively. The circuit configuration from the inverter device 1 to the load is as follows. That is, the inverter device 1, the load, the MCOKs_A_4, the current detectors 11, and the ACPT_21a are connected such that the inverter device 1 is connected in the immediate vicinity of the MCOKs_A_4, then to the ACPT_21a, then to the current detectors 11, and then to the load.
(73) In each of the present devices 61 and 62 having the foregoing connection configuration, when the ACPT_21a has a short circuit failure (for example, a short circuit between the U and V phases illustrated in
(74) The case in which the MCOKs_A_4 are released corresponds to a case in which the load of the present device 61 or 62 is the PMSM_2′, the present device 61 or 62 is used in, for example, a rail vehicle, a failure such as a short circuit failure of the ACPT_21a or a reduction in output of the inverter device 1 occurs. In such a case, a driver or the like may take optimal security measures to eliminate a regenerative braking action of the PMSM_2′ and continuously operate the vehicle with other remaining power.
(75) The following convenience is obtained by the configurations of the present devices 61 and 62. That is, when the load at the initial design stage is an induction motor, and an MCOK is not required due to a low regenerative braking action, basic design may be made such that an MCOK required due to replacement of the induction motor used as the load with the PMSM_2′ when it is not provided in the inverter device 2, and the ACPT_21a are disposed in the immediate vicinity of the inverter device 1 in this order.
(76) That is, to secure a space for the MCOKs and the ACPT_21a, the current detectors 11 are disposed in the immediate vicinity of the load while avoiding the space. In other words, even in the case in which the MCOKs and the ACPT_21s are not required in the inverter device 1 at the initial design stage, when the space is secured and the MCOKs and the ACPT_21a needs to be retrofitted, there is no trouble. That is, it is easy to secure the installation configuration of the inverter device 1 and compatibility of device arrangement, regardless of whether the MCOKs and the ACPT_21a are present.
(77) [2] In each of the present devices 61 and 62 according to Example 1 illustrated in
(78) [3] A connection form of the circuits of the two phases to which the ACPT_21 is connected in the present device 62 according to Example 2 illustrated in
(79) Regarding the detection of an inter-phase voltage, even when the ACPT_21 fails, a state in which the current detectors 11a to 11c can detect current values of the phases is maintained, and thus the control device 31 illustrated in
(80) [4] In the present device 63 according to Example 3 illustrated in
(81) According to the control device 31 illustrated in
(82) [5] The present device 64 according to Example 4 illustrated in
(83) Even when a regenerative braking state occurs in, for example, a vehicle having the PMSM_2′ due to a short circuit failure of the ACPT_21a, the control device 31 illustrated in
(84) In addition, when only the second MCOKs_B_5 provided on the PMSM_2′ side are turned on (closed) at the time of the activation of the inverter device 1 and the ACPT_21a detects an inter-phase voltage (voltage between terminals) of the PMSM_2, the position and speed of the rotor of the motor are estimated. After that, the first MCOKs_A are turned on based on information of the estimated position and the estimated speed in a state in which the inverter device 1 is activated by the control device 31. This can prevent an eddy current and an operation such as torque vibration and start an operation as an inverter in a stable manner.
(85) [6] The present device 65 according to Example 5 illustrated in
(86) The present device 65 having the foregoing configuration can start the operation as the inverter at a higher level in a stable manner so that security is improved. That is, the present device 65 can prevent an eddy current and an operation such as torque vibration due to the order of turning on of the first MCOKs_A_4a to 4c and the second MCOKs_B_5a to 5c. In addition, since the current detectors 11a to 11c are disposed in the immediate vicinity of the AC motor 2 in the present device 65, the present device 65 can detect a short circuit current caused by a short circuit failure on the AC motor side so that security is improved.
LIST OF REFERENCE SIGNS
(87) Inverter device, 2 Three-phase AC motor (as load), 2′ Permanent magnet synchronous motor (PMSM as load), 4, 4a to 4c First motor cutout contact (MCOK_A), 5, 5a to 5c Second motor cutout contact (MCOK_B), 11, 11a to 11c Current detector, 21a, 21b Voltage detector (ACPT), 31 Control device, 61 to 65 Three-phase AC motor drive device (present device)