MACHINE FOR AUTOMATICALLY FEEDING FLATWORK ARTICLES
20230013252 · 2023-01-19
Assignee
Inventors
- Dominique Garrone (Aix Les Bains, FR)
- Felix Mouton (Chambery, FR)
- Sylvain Duplouy (Brison Saint Innocent, FR)
Cpc classification
D06F95/00
TEXTILES; PAPER
B65H2701/11
PERFORMING OPERATIONS; TRANSPORTING
B65H5/085
PERFORMING OPERATIONS; TRANSPORTING
B65H2406/31
PERFORMING OPERATIONS; TRANSPORTING
B65H43/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H43/00
PERFORMING OPERATIONS; TRANSPORTING
B65H5/06
PERFORMING OPERATIONS; TRANSPORTING
B65H5/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Machine for feeding flatwork articles to an ironer-dryer machine, the machine including loading posts (1) with a load conveyor (2) for loading flatwork articles (53); one pair of transferring grippers (6) at each loading post (1), two or more spreading grippers (7) at a pickup station movable along one transverse guide (8); an outgoing feed conveyor (9) to transfer the flatwork article (53); and a vacuum chamber (44) below the spreading grippers (7) and below conveyor (9). The spreading grippers (7) are independent of each other, to spread a flatwork article (53) at several different zones with regard to the conveyor (9), operative in one or more lanes. A suction entrance (45) of vacuum chamber (44) has associated movable separating blades (59) temporally preventing insertion of a spread flatwork article (53) into vacuum chamber (44) and a controller coordinates the movements of the transferring grippers (6), spreading grippers (7) and separating blades (59).
Claims
1. A feeding machine (100) for feeding flatwork articles, such a bed sheet, to a subsequent article treatment machine, the feeding machine (100) including: a plurality of loading posts (1) each of the posts including a load conveyor (2) comprising a conveying surface movable in a feed direction (D) configured to transfer a leading-edge portion of the flatwork article (53), between leading corner portions thereof to a rear delivery unit (2b) of said load conveyor (2); a location mechanism being associated to the rear delivery unit (2b) of each loading post (1) configured to locate trailing corner portions of the flatwork article (53); a pair of transferring grippers (6), movable between a receiving position, adjacent to the rear delivery unit (2b) for engagement with the trailing corner portions of the flatwork article (53) located by the location mechanism, and a transfer position spaced apart from the receiving position in the feed direction (D); a pickup station including at least two spreading grippers (7) which are movable along at least one transverse horizontal guide (8) perpendicular to the feed direction (D) between a waiting position adjacent to said transfer position of the transferring grippers (6), for receiving and griping the trailing corner portions of the flatwork article (53) and a spread position in which the spreading grippers (7) are further separated from each other than in the waiting position; an outgoing feed conveyor (9) having a front end located below the spreading grippers (7) and a conveying surface movable in the feed direction (D) to transfer the flatwork article (53) into an ironer-dryer machine; a vacuum chamber (44) connected to a vacuum source, located below the spreading grippers (7) and below the front end of the outgoing feed conveyor (9) and having a suction entrance (45) to the vacuum chamber (44) arranged at a distance of a leading edge of said outgoing feed conveyor (9), and an introducer roller (46) parallel to the front end of the outgoing feed conveyor (9) being rotated by a motor in a load direction and being arranged adjacent the suction entrance; characterized in that: each of the loading posts (1) has one pair of transferring grippers (6) associated to the respective rear delivery unit (2b); the suction entrance (45) of the vacuum chamber (44) and the introducer roller (46) extends all along the outgoing feed conveyor and have associated at least two movable separating blades (59) that are configured to temporally prevent the insertion of a spread piece of clothing hanging from the transferring grippers (6) or from the spreading grippers (7) into the suction entrance (45); the spreading grippers (7) are mobile independently of each other over the entire width of the transverse horizontal guide (8), so that the flatwork article (53) is widespread either centred in correspondence with a central zone of the outgoing feed conveyor (9) or alternatively in correspondence with one lateral zone thereof, to be unloaded on the outgoing feed conveyor (9) allowing the machine to operate in one or more lanes; and a controller that coordinates the movements of the transferring grippers (6), spreading grippers (7) and movable separating blades (59).
2. The feeding machine (100) according to claim 1 wherein each separating blade (59) is configured to be moved in a vertical direction upwardly to position itself between the flatwork article (53) and the introducer roller (47) at a level in order to prevent contact between these two elements during a first step of transfer of the flatwork article (53) towards the outgoing feed conveyor (9) and each separating blade (59) is configured to be moved downward in a second step of the transfer when the flatwork article (53) is to be transferred so that a free end portion of the spread flatwork article (53) encounters the introducer roller (46) and enters the vacuum chamber 44, an actuator 60 providing these up and down movements of the separating blade (59).
3. The feeding machine (100), according to claim 2 wherein in correspondence with each of the separating blades (59) the vacuum chamber (44) further includes a member (37) driven by an actuator (24) that by being displaced temporally reduces the suction in the vacuum chamber (44) obstructing part of the vacuum chamber (44) section and wherein said controller further provides a synchronisation between movements of each separating blade (59) and member (37) and a coordination between the movement of different separating blades (59) to operate separately or to operate in conjunction depending on the zone where the flatwork article (53) is centred.
4. The feeding machine (100), according to claim 3, wherein displacement of member (37) obstructs vacuum chamber (44) when the separating blade (59) is in an upper position blocking the access of the flatwork article and once the flatwork article is inside of the vacuum chamber (44), and transfer of the flatwork article (53) onto the conveying surface of the outgoing feed conveyor (9) begins and leaves free the suction when the separating blade (59) is in the lower position.
5. The feeding machine (100) according to claim 1, wherein the load conveyor (2) further includes a front reception unit (2a) configured to grip, between a lower reception endless belt (12) and an upper reception endless belt (13) thereof, a leading-edge portion of the flatwork article (53), between leading corner portions thereof; and wherein: one pair of guiding channels (3) are located at either sides of the rear delivery unit (2b) of the load conveyor (2), the guiding channels (3) guiding hanging parts of the flatwork article (53) having respective rear trailing corners; and two pairs of corner-gripping nip rollers (4, 5) located adjacent to the rear delivery ends of the guiding channels (3) adjacent said rear delivery unit (2b).
6. The feeding machine (100) according to claim 5, wherein the jaws of each gripper (6) are mounted at the end on a pivot arm (10) pivotable about distal a pivot axis (11), wherein pivot axes (11) of the two grippers (6) of each pair of grippers (6) being parallel to each other determining that movement of both pivot arms are coplanar, and the transferring grippers (6) describe circular arc paths in opposite directions when moving between the receiving position below the corner-gripping nip rollers (4, 5) for engagement by gripping the trailing corner portions of the flatwork article (53) and the transfer position so that gripped trailing corner portions of the flatwork article (53) are moved away, and the flatwork article (53) is transversally extended a certain degree while it is transferred.
7. The feeding machine (100) according to claim 6, wherein the pivot axis (11) is oriented in a vertical direction and the circular arc paths described by the transferring grippers (6) when moving between the receiving position and the transfer position are comprised in a substantially horizontal plane.
8. The feeding machine (100) according to claim 5, wherein lower reception endless belt (12) of the front reception unit (2a) extends around a horizontal lower reception front pulley (16) and a horizontal lower reception rear pulley (17); upper reception endless belt (13) extends around a horizontal upper reception front pulley (18) and a horizontal upper reception rear pulley (19); lower reception endless belt (12) is paired with the upper reception endless belt (13) and both have respective drag sections of said leading edge portion of the flatwork article (53) which face each other and move in the feed direction (D); the lower reception front pulley (16) is mounted on a lower tilting support (54) pivotable about an axis coaxial with the lower reception rear pulley (17); a spring element (55) is operatively connected to the lower tilting support (54) to bias the lower tilting support (54) to rotate upwards, the lower tilting support (54) being lockable in a desired tilt position by a locking device; and the upper reception front pulley (18) is mounted on an upper tilting support (56) pivotable about an axis coaxial with the upper reception rear pulley (19), the drag section of the upper reception endless belt (13) resting on the drag section of the lower reception endless belt (12) by gravity at any tilt position of the lower tilting support (54).
9. The feeding machine (100) according to claim 8, wherein the rear delivery unit (2b) of the load conveyor (2) comprises: two lower delivery endless belts (14) extending around respective horizontal lower delivery front pulleys (20) and respective horizontal lower delivery rear pulleys (21); and two upper delivery endless belts (15) extending around respective horizontal upper delivery front pulleys (22) and respective horizontal upper delivery rear pulleys (23); and wherein the lower delivery rear pulleys (21) are at a higher level than the lower delivery front pulleys (20) and the upper delivery front pulleys (22); each lower delivery endless belt (14) is paired with one of the upper delivery endless belts (15) and both have respective drag sections which face each other and move in the feed direction (D) dragging said leading edge portion of the flatwork article (53); the pairs of lower and upper delivery endless belts (14, 15) are located at either side of the pair of lower and upper reception endless belts (12, 13); and the lower delivery front pulleys (20) are coaxial with the lower reception rear pulley (17) and the upper delivery front pulleys (22) are coaxial with the upper reception rear pulley (19).
10. The feeding machine (100) according to claim 9, wherein: the lower reception rear pulley (17) and the lower delivery front pulleys (20) are rigidly attached to a lower front shaft (27); the lower delivery rear pulleys (21) are rigidly attached to a lower rear shaft (28); the horizontal upper reception rear pulley (19) and the upper delivery front pulleys (22) are rigidly attached to an upper front shaft (29); the upper delivery rear pulleys (23) are rigidly attached to an upper rear shaft (30); and a single first motor is operatively connected to rotate the lower rear shaft (28) and the upper rear shaft (30) in opposite directions.
11. The feeding machine (100) according to claim 10, wherein each pair of corner-gripping nip rollers (4, 5) comprises: a stationary corner-gripping roller (4) located adjacent to one of the lower delivery rear pulleys (21) and rotary mounted on the lower rear shaft (28); a movable corner-gripping roller (5) parallel to the stationary corner-gripping roller (4) and rotary mounted on a roller shaft (32) fixed to a pivot arm (33) pivotally mounted on a pivot shaft (34); wherein at least one single nip roller motor (35) is operatively connected to rotate the stationary and movable corner-gripping rollers (4, 5) of each pair of corner-gripping nip rollers (4, 5) in opposite directions; and an arm actuator (36) is operatively connected to move the pivot art (33) of each pair of corner-gripping nip rollers (4, 5) between a grip position, in which the movable corner-gripping roller (5) presses against the stationary corner-gripping roller (4), and a release position, in which the movable corner-gripping roller (5) is away from the stationary corner-gripping roller (4).
12. The feeding machine (100) according to claim 11, wherein it further includes two corner-detecting sensors 43, each arranged so as to detect the presence of a rear corner of a flatwork article (53) in a space adjacent gripping roller (4).
13. The feeding machine (100) according to claim 1, wherein the spreading grippers comprises three or more grippers, each of them being attached to a continuous belt (61, 62, 70) rotatable around pulleys (65, 66, 72) and each one activated by a motor (M1, M2, M3), the continuous belts (61, 62, 70) being parallel to the transversal guide (8).
14. The feeding machine according to any of the claims 1 to 4, wherein it further includes an auxiliary device (80) placed in superposition to a loading end portion of the outgoing feed conveyor (9) including a roof plate (81) with an articulated pivotable flap configured to be driven away from the surface of the feed conveyor (9) or close to it allowing a controlled passage of the flat clothing article (53) extended on said outgoing feed conveyor (9); wherein said auxiliary device (80) extends transverse to the loading direction of the flatwork article (53) on said outgoing feed conveyor and the articulated pivotable flap is divided in two independent flaps (82a, 82b), each of them with its own driving means (83a, 83b), in correspondence with the two movable separating blades (59), and wherein said controller further provides a synchronisation between movements of each separate blade (59) and independent flaps (82a, 82b) of the auxiliary device (80).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The above features and advantages will be better understood from the following detailed description of a preferred embodiment with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
[0055] Firstly, with regard to
[0056]
[0057] The front reception unit 2a comprises a lower reception endless belt 12 extending around a horizontal lower reception front pulley 16 and a horizontal lower reception rear pulley 17; and an upper reception shorter endless belt 13 extending around a horizontal upper reception front pulley 18 and a horizontal upper reception rear pulley 19. The leading edge of a bed sheet is conveyed clamped between the lower reception endless belt 12 and the upper reception endless belt 13
[0058] The rear delivery unit 2b comprises two lower delivery endless belts 14 extending around respective horizontal lower delivery front pulleys 20 and respective horizontal lower delivery rear pulleys 21, and two upper delivery endless belts 15 extending around respective horizontal upper delivery front pulleys 22 and respective horizontal upper delivery rear pulleys 23, the lower delivery rear pulleys 21 are at a higher level than the lower delivery front pulleys 20 and the upper delivery front pulleys 22.
[0059] Each lower delivery endless belt 14 is paired with one of the upper delivery endless belts 15 and both have respective drag sections which continue to clamp the leading edge of the bed sheet and said drag sections facing each other and move in the feed direction D.
[0060] The pairs of lower and upper delivery endless belts 14, 15 are located at either sides of the pair of lower and upper reception endless belts 12, 13; and the lower delivery front pulleys 20 are coaxial with the lower reception rear pulley 17 and the upper delivery front pulleys 22 are coaxial with the upper reception rear pulley 19.
[0061] The lower reception rear pulley 17 and the lower delivery front pulleys 20 are rigidly attached to a lower front shaft 27, the lower delivery rear pulleys 21 are rigidly attached to a lower rear shaft 28. The horizontal upper reception rear pulley 19 and the upper delivery front pulleys 22 are rigidly attached to an upper front shaft 29.
[0062] The upper delivery rear pulleys 23 are rigidly attached to an upper rear shaft 30.
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[0065] Also shown in this
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[0067] The
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[0070] The
[0071] In the disclosed embodiment the spring element 55 is embodied as a gas spring cylinder including the locking device therein, the locking device being manually operable by a lever 57.
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[0073]
[0074] In this
[0075] The third gripper or in other embodiments a four gripper will be movable arranged along one or more transverse horizontal guides 8.
[0076] An outgoing feed conveyor 9 having a front end is located below the spreading grippers 7 and has a conveying surface movable in the feed direction D.
[0077] The jaws of each transferring gripper 6 are mounted on a pivot arm 10 pivotable about a pivot axis 11 and arranged to describe circular arc paths in opposite directions when moving between the receiving position and the transfer position due to the action of pneumatic cylinder 51. This means that when the flatwork article or flatwork article 53 held by two of its corners by the transferring grippers is transferred, those corners move away from each other, and the sheet is presented to the spreading grippers in a partially extended form.
[0078] In a preferred embodiment the pivot axles 11 for the transferring grippers 6 are vertical and the movement of both pivot arms 10 occur in a common horizontal plane i.e., the circular arc paths described by the transferring grippers 6 when moving between the receiving position and the transfer position are comprised in a horizontal plane. As previously indicated, this determine that the gripped portions of the flatwork article 53 are moved away, i.e., the piece of clothing is transversally extended a certain degree while it is transferred and when it is delivered to the spreading grippers 7.
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[0081] According to one preferred embodiment of this invention the spreading grippers 7, in this example in number of three, are independent of each other, and each of the spreading grippers 7 is attached to a continuous belt 61, 62, 70 rotatable around end pulleys 65, 66, 72 and each of the belts 61, 62, 70 being rotated by a respective motor M1, M2, M3, the continuous belts 61, 62, 70 extending parallel to the transversal guide 8.
[0082] In this
[0083]
[0084]
[0085] The
[0086] These
[0087] According to the sequence illustrated in
[0088] The vacuum chamber 44 further includes a member 37, actuated by a piston 24, that temporally reduces the suction in the vacuum chamber 44 obstructing part of the vacuum chamber 44 section avoiding the entrance of a flatwork article 53 or facilitating the transfer of the flatwork articles 53 onto the conveying surface of the outgoing feed conveyor 9, once the flatwork article 53 has been suctioned into the vacuum chamber (see
[0089] Therefore, the position of the separating blades 59 and the position of the member 37 temporally prevent the insertion of a spread piece of clothing into the suction entrance 45, in correspondence with any of the above-mentioned several different zones, where the unloading of the flatwork articles 53 can take place towards the conveying surface of the outgoing feed conveyor 9.
[0090] Thus, the member 37 obstructs vacuum chamber 44 when the separating blade 59 is in an upper position (
[0091] A controller coordinates the movements of the transferring grippers 6, spreading grippers 7, separating blades 59 and members 37 in order to enable the handling of different flatwork articles 53 in a quicker way.
[0092] As previously indicated, in an embodiment the feeding machine further includes an auxiliary device 80 arranged in superposition to the loading end of the outgoing feed conveyor 9 including a roof plate 81 with a pivotable flap articulated to one edge and configured to be driven away from the surface of the feed conveyor 9 or close to it, whereby allowing a controlled passage of the flat clothing article 53 extended on said outgoing feed conveyor 9. In this embodiment the auxiliary device 80 extends transverse to the loading direction of the flatwork article on said outgoing feed conveyor and the articulated pivotable flap is divided in two independent flaps 82a, 82b, each with its own driving means 83a, 83b (that can be implemented by pistons or lineal actuators), in correspondence with the two movable separating blades 59. If the feeding machine is equipped with this auxiliary device the referred controller further provides a synchronisation between movements of each separate blade 59 and independent flaps 82a, 82b of the auxiliary device 80, allowing the machine to operate in two lanes arranged side by side.