SELECTIVE CONNECTION OF ANNULAR REGIONS
20230014708 · 2023-01-19
Inventors
Cpc classification
F16K3/0254
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B17/021
FIXED CONSTRUCTIONS
F16K31/1223
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/262
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method and apparatus for selective connection of a first fluid communication region to a further fluid communication region at a subsea location and a flexible pipe are disclosed. The apparatus comprises a valve body that includes a primary passageway extending from a first port of the valve body, and connectable to a first fluid communication region, to a further port of the valve body, connectable to a further fluid communication region, the valve body comprising a channel intersecting the primary passageway and extending between an open channel end and a closed channel end; at least one slidable member comprising a slidable body locatable in the channel and comprising a slidable member fluid passage extending through or around the slidable body; and at least one biasing element locatable proximate to at least one of the open channel end or closed channel end, for biasing the slidable body towards the open channel end; wherein the slidable member is slidable along a longitudinal axis of the channel responsive to a local environmental pressure provided at the open channel end.
Claims
1. Apparatus for selective connection of a first fluid communication region to a further fluid communication region at a subsea location, comprising: a valve body that includes a primary passageway extending from a first port of the valve body, and connectable to a first fluid communication region, to a further port of the valve body, connectable to a further fluid communication region, the valve body comprising a channel intersecting the primary passageway and extending between an open channel end and a closed channel end; at least one slidable member comprising a slidable body locatable in the channel and comprising a slidable member fluid passage extending through or around the slidable body; and at least one biasing element locatable proximate to at least one of the open channel end or closed channel end, for biasing the slidable body towards the open channel end; wherein the slidable member is slidable along a longitudinal axis of the channel responsive to a local environmental pressure provided at the open channel end.
2. The apparatus as claimed in claim 1, wherein: in a first mode of operation in which a first biasing force at a position where at least one biasing element is located, and at least partially provided by the at least one biasing element, is greater than a further biasing force provided by the local environmental pressure, the slidable member is urged towards the open channel end such that the primary passageway and the slidable member fluid passage are non-aligned and the body of the slidable member is disposed to disconnect fluid communication between the first fluid communication region and the further fluid communication region.
3. The apparatus as claimed in claim 2, wherein: in a further mode of operation in which the further biasing force is greater than the first biasing force, the slidable member is locatable such that the slidable member fluid passage and the primary passageway are at least partially aligned and the first fluid communication region and the further fluid communication region are in fluid communication.
4. The apparatus as claimed in claim 1, wherein: the valve body further comprises a flood passage connecting a portion of the primary passageway between the first port and the channel, and a portion of the channel between the closed channel end and the primary passageway.
5. The apparatus as claimed in claim 4, wherein: a fluid in said a portion of the channel provides a fluid pressure, the fluid pressure providing a fluidic biasing force which contributes to the first biasing force and optionally the fluid pressure is substantially the same as the local environmental pressure to bias the slidable member in the first mode of operation.
6. The apparatus as claimed in claim 1, wherein: an inner channel surface of the channel comprises an abutment seat that is optionally located within a portion of the inner channel surface between the primary passageway and the open channel end, and the body of the slidable member comprises an outwardly extended region locatable proximate to the open channel end, the outwardly extending region being wider than an inner surface of the abutment seat.
7. The apparatus as claimed in claim 1, wherein: the at least one biasing element comprises at least one spring.
8. The apparatus as claimed in claim 1, wherein: the slidable member and/or the inner surface of the channel comprises at least one sealing element.
9. The apparatus as claimed in claim 1, wherein: at least the valve body comprises a corrosion resistant material and optionally the slidable member comprises a corrosion resistant material.
10. A flexible pipe, comprising: a first segment of flexible pipe body; a first end fitting secured to a respective end of the first segment of flexible pipe body; and the apparatus as claimed in claim 1; wherein the valve body is a first valve body supported on the first end fitting such that the first port of the first valve body is connected to the first end fitting and is fluidly connected to an annulus of the first segment of flexible pipe body.
11. A flexible pipe as claimed in claim 10, wherein: the further port of the first valve body is fluidly connected to at least one connection tube, the connection tube optionally being locatable externally to the first segment of flexible pipe body and the first end fitting.
12. A flexible pipe as claimed in claim 10, further comprising: at least one further segment of flexible pipe body; and at least one further end fitting secured to a respective end of the further segment of flexible pipe body; and further apparatus as claimed in claim 1; wherein a further valve body of the further apparatus is supported on the further end fitting such that the first port of the further valve body is fluidly connected to an annulus of the further segment of flexible pipe body.
13. A flexible pipe as claimed in claim 12, wherein: the further end fitting is arranged adjacent to the first end fitting and the connection tube extends from the further port of the first valve body to the further port of the further valve body and provides fluid communication between the further port of the first valve body and the further port of the further valve body, the connection tube optionally being locatable externally from the first end fitting, the further end fitting, the first segment of flexible pipe body and the further segment of flexible pipe body.
14. (canceled)
15. (canceled)
16. A method of selectively connecting a first fluid communication region to a further fluid communication region at a subsea location, comprising: biasing a slidable member including a slidable body located, and axially slidable, in a channel within a valve body towards an open channel end of the channel via at least one biasing element disposed at a closed channel end of the channel whereby a slidable member fluid passage extending across the body of the slidable member is non-aligned with a primary passageway extending through the valve body and intersecting the channel, the primary passageway extending from a first port of the valve body connected to a first fluid communication region to a further port of the valve body connected to a further fluid communication region, the slidable body being biased to disconnect fluid communication between the first fluid communication region and the further fluid communication region; providing a local environmental pressure proximate to the open channel end; and when the local environmental pressure increases beyond a threshold pressure, urging the slidable member towards the closed channel end whereby the slidable member fluid passage and the primary passageway are at least partially aligned thereby fluidly connecting the first fluid communication region and the further fluid communication region.
17. The method as claimed in claim 16, further comprising: providing a fluidic pressure within a portion of the channel between the closed channel end and the primary passageway, said portion of the channel being connected to a portion of the primary passageway between the first port and the channel via a flood passage wherein the fluidic pressure is provided by a fluid.
18. The method as claimed in claim 17, further comprising: when the fluidic pressure is greater or less than a predetermined threshold, via the fluidic pressure together with the biasing element, urging the slidable member towards the open channel end thereby disconnecting fluid communication between the first fluid communication region and the further fluid communication region.
19. The method as claimed in claim 17, wherein: the fluidic pressure and the local environmental pressure are substantially the same and optionally are provided by seawater.
20. The method as claimed in claim 16, further comprising: limiting a maximum displacement of the slidable member towards the closed channel end via an abutment seat on an inner surface of the channel which abuts against an outwardly extended region of the slidable member, said maximum displacement of the slidable member providing at least partial alignment of the through passage and the primary passageway.
21. The method as claimed in claim 16, further comprising: at least partially sealing the valve body from the external environment via at least one sealing element on the slidable member and/or an inner surface of the channel.
22. The method as claimed in claim 16, further comprising: limiting a maximum displacement of the slidable member towards the open channel end via an abutment collar, or cap, which limits the travel of the slidable member and prevents the slidable member from exiting the open channel end.
Description
[0070] Embodiments of the present invention will now be described hereinafter, by way of example only, with reference to the accompanying drawings in which:
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079] In the drawings like reference numerals refer to like parts.
[0080] Throughout this description, reference will be made to a flexible pipe. It is to be appreciated that certain embodiments of the present invention are applicable to use with a wide variety of flexible pipe. For example certain embodiments of the present invention can be used with respect to flexible pipe body and associated end fittings of the type which is manufactured according to API 17J. Such flexible pipe is often referred to as unbonded flexible pipe. Other embodiments are associated with other types of flexible pipe.
[0081] Turning to
[0082] A tubular composite layer is thus a layer having a generally tubular shape formed of composite material. Alternatively a tubular composite layer is a layer having a generally tubular shape formed from multiple components one or more of which is formed of a composite material. The layer or any element of the composite layer may be manufactured via an extrusion, pultrusion or deposition process or, by a winding process in which adjacent windings of tape which themselves have a composite structure are consolidated together with adjacent windings. The composite material, regardless of manufacturing technique used, may optionally include a matrix or body of material having a first characteristic in which further elements having different physical characteristics are embedded. That is to say elongate fibres which are aligned to some extent or smaller fibres randomly orientated can be set into a main body or spheres or other regular or irregular shaped particles can be embedded in a matrix material, or a combination of more than one of the above. Aptly the matrix material is a thermoplastic material, aptly the thermoplastic material is polyethylene or polypropylene or nylon or PVC or PVDF or PFA or PEEK or PTFE or alloys of such materials with reinforcing fibres manufactured from one or more of glass, ceramic, basalt, carbon, carbon nanotubes, polyester, nylon, aramid, steel, nickel alloy, titanium alloy, aluminium alloy or the like or fillers manufactured from glass, ceramic, carbon, metals, buckminsterfullerenes, metal silicates, carbides, carbonates, oxides or the like.
[0083] The pipe body 100 illustrated in
[0084] It is noted that the carcass layer 120 is a pressure resistant layer that provides an interlocked construction that can be used as the innermost layer to prevent, totally or partially, collapse of the internal pressure sheath 110 due to pipe decompression, external pressure, and tensile armour pressure and mechanical crushing loads. The carcass is a crush resistant layer. It will be appreciated that certain embodiments of the present invention are thus applicable to ‘rough bore’ applications (with a carcass). Aptly the carcass layer is a metallic layer. Aptly the carcass layer is formed from stainless steel, corrosion resistant nickel alloy or the like. Aptly the carcass layer is formed from a composite, polymer, or other material, or a combination of materials and components. A carcass layer is radially positioned within the barrier layer.
[0085] The pipe body includes a pressure armour layer 130 that is a pressure resistant layer that provides a structural layer that increases the resistance of the flexible pipe to internal and external pressure and mechanical crushing loads. The layer also structurally supports the internal pressure sheath. Aptly as illustrated in
[0086] The flexible pipe body also includes a first tensile armour layer 140 and second tensile armour layer 150. Each tensile armour layer is used to sustain tensile loads and optionally also internal pressure. Aptly for some flexible pipes the tensile armour windings are metal (for example steel, stainless steel or titanium or the like). For some composite flexible pipes the tensile armour windings may be polymer composite tape windings (for example provided with either thermoplastic, for instance nylon, matrix composite or thermoset, for instance epoxy, matrix composite). For unbonded flexible pipe the tensile armour layer is formed from a plurality of wires (to impart strength to the layer) that are located over an inner layer and are helically wound along the length of the pipe at a lay angle typically between about 10° to 55°. Aptly the tensile armour layers are counter-wound in pairs. Aptly the tensile armour layers are metallic layers. Aptly the tensile armour layers are formed from carbon steel, stainless steel, titanium alloy, aluminium alloy or the like. Aptly the tensile armour layers are formed from a composite, polymer, or other material, or a combination of materials.
[0087] Aptly the flexible pipe body includes optional layers of tape 160 which help contain underlying layers and to some extent prevent abrasion between adjacent layers. The tape layer may optionally be a polymer or composite or a combination of materials, also optionally comprising a tubular composite layer. Tape layers can be used to help prevent metal-to-metal contact to help prevent wear. Tape layers over tensile armours can also help prevent “birdcaging”. The flexible pipe body also includes optional layers of insulation 165 and an outer sheath 170, which comprises a polymer layer used to protect the pipe against penetration of seawater and other external environments, corrosion, abrasion and mechanical damage. Any thermal insulation layer helps limit heat loss through the pipe wall to the surrounding environment.
[0088] Each flexible pipe comprises at least one portion, referred to as a segment, of pipe body 100 together with an end fitting located at least one end of the flexible pipe. An end fitting provides a mechanical device which forms the transition between the flexible pipe body and a connector. The different pipe layers as shown, for example, in
[0089]
[0090] It will be appreciated that there are different types of riser, as is well-known by those skilled in the art. Certain embodiments of the present invention may be used with any type of riser, such as a freely suspended (free-hanging, catenary riser), a riser restrained to some extent (buoys, chains), totally restrained riser or enclosed in a tube (I or J tubes). Some, though not all, examples of such configurations can be found in API 17J.
[0091]
[0092] Each end fitting 300 further includes a central flange 320 spaced apart from the connector flange 310 via a neck region 330. An outer jacket 340 is secured to the central flange and an outer collar 350 is secured to the jacket 340 and seals against an outer surface of an outer sheath 170 of the flexible pipe body 100 via at least one seal ring. A radially innermost surface of the jacket 340 is spaced apart from a radially outer surface of a generally cylindrical but slightly flared outwards end of an elongate end fitting body 360 of the end fitting. An open mouth 365 of the end fitting body faces associated the segment of flexible pipe body. Tensile armour wires are terminated in the tapered space between the outer casing and the end fitting body. Aptly epoxy is located in the tapered space to entomb the ends of the tensile armour wires. The end fitting 300 is associated with a central longitudinal axis A-A and the central longitudinal axis of each end fitting is aligned along a common line when the end fittings are arranged in a back-to-back configuration. During use production fluids are transported along a bore provided by the barrier layer or liner of the flexible pipe body and the inner surface of each end fitting 300.
[0093] The end fittings 300.sub.1, 300.sub.2 illustrated in
[0094]
[0095] An isolation valve 380 provides a selective fluidic connection between a respective end fitting 300 and a connection tube 390. The isolation valve is therefore apparatus for selective connection of a first fluid communication region 410 located within an end fitting 300 to a further fluid communication region 420 located within the connection tube 390. In the end fitting shown in
[0096]
[0097] The channel 515 extends through the valve body 505 between a closed channel end 530 and an open channel end 535. The closed channel end 530 may or may not be spaced away from an outer surface of the valve body 505. The closed channel end 530 may or may not be proximate to an outer surface of the valve body 505. The channel 515 intersects with the primary passageway 510 such that a portion of the primary passageway 510 is also a portion of the channel 515 and a portion of the channel 515 is also a portion of the primary passageway 510. In the isolation valve 380 shown in
[0098] A spring 555 is also located in the channel 515. The spring is an example of a biasing element. Aptly the spring 555 may be replaced by any other suitable biasing element. The spring 555 provides a first biasing force at a position of the spring 555 that urges the slidable member 540 towards the open channel end 535 when a further biasing force provided by an external environmental pressure proximate to the open channel end 535 is not sufficient to overcome the first biasing force. In the absence of fluid in the channel 515, the first biasing force is predominantly provided by the spring 555. If fluid is present in the channel (as will be described below), the spring 555 may only partially contribute to the first biasing force. Aptly a maximum displacement of the slidable member 540 towards the open channel end 535 is provided by an abutment collar or cap 560 which prevents the slidable member from exiting the open channel end 535. The biasing of the slidable member 540 towards the open channel end 535 axially non-aligns the primary passageway 510 and the slidable member fluid passage 550. The slidable body 545 of the slidable member 540 blocks the primary passageway and thereby prevents fluid communication between the first fluid communication region 410 and the further fluid communication region 420. The biasing of the slidable member 540 towards the open channel end 535 therefore defines the first mode of operation 500 of the isolation valve 380. In operation, the first mode of operation 500 therefore fluidly disconnects the annulus of a segment of flexible pipe body 100 from the connection tube 390 thereby disconnecting the annular regions of two segments of flexible pipe body 100.sub.1, 100.sub.2 which are adjoined via end fittings 300.sub.1, 300.sub.2 in a back-to-back configuration as illustrated in
[0099]
[0100]
[0101] The spring 555 is manufactured/designed such that water pressure of an expected particular depth (which may be anywhere from sea level to thousands of meters underwater) is sufficient to bias the slidable member 540 to its maximum displacement towards the closed channel end 530 (to thereby bias the isolation valve 380 towards its further mode of operation 600). In operational use subsea the isolation valve 380 will therefore permit the passage of fluid between the first fluid communication region 410 and the further fluid communication region 420 and therefore between the end fitting 300 and the connection tube 390. In its further mode of operation 600, the isolation valve 380 therefore permits fluid communication between the annular regions of two segments of flexible pipe body 100.sub.1, 100.sub.2 which are adjoined via end fittings 300.sub.1, 300.sub.2 in a back-to-back configuration as illustrated in
[0102] As can be seen in
[0103] The flood passage 570 is positioned on the side of the isolation valve most proximate to the first port 520 and therefore also most proximate to the end fitting 300. As previously discussed, the isolation valve in
[0104] When a substantial amount of seawater has entered the channel 515 through the flood passage 570, a fluid pressure will be imparted by that sea water on a surface of the slidable member 545 most proximate to the closed channel end 530. As both the fluid pressure and the local environmental pressure are provided by seawater of substantially the same depth, the fluid pressure and the local environmental pressure will be substantially the same. In this situation wherein seawater due to a flooded annular region of flexible pipe body 100 is present in the channel 515, the first biasing force is now provided by a combination of the fluid pressure and the spring 555. The first biasing force is therefore greater than the further biasing force due to the contribution of the spring 555 alone and the slidable member 540 is urged the open channel end 535. The isolation valve 380 thus transitions towards the first mode of operation 500 to thereby fluidly disconnect the first fluid communication region 410 and the further fluid communication region 420. The isolation valve 380 thus isolates the flooded segment of flexible pipe body 100 thereby preventing the ingress of seawater into, and the flooding of further segments of flexible pipe body such as neighbouring portions connected via end fittings in a back-to-back configuration as illustrated in
[0105]
[0106] It will be understood that a first port 715.sub.1 of the first isolation valve 710.sub.1 is fluidly connected to an annulus of a first segment of flexible pipe body 100.sub.1 and that a first port 715.sub.2 of the further isolation valve 710.sub.2 shown in
[0107] It should be noted that in
[0108] The first isolation valve 710.sub.1 is disposed in its further mode of operation 720 so as to permit fluid communication between its first port 715.sub.1 and a further port 725.sub.1, the further port 725.sub.1 being fluidly connected to the connection tube 390. The first end fitting 300.sub.1 and the connection tube 390 are therefore fluidly connected. The arrow labelled 730.sub.1 illustrates a local environmental pressure provided by seawater of a particular depth at which the first isolation valve 710.sub.1 is located which is sufficient to compress a spring 735.sub.1 in the first isolation valve 710.sub.1 and axially move a slidable member 740.sub.1 towards a closed channel end 745.sub.1 of a channel of the first isolation valve 710.sub.1.
[0109] The ingress of seawater into the first port 715.sub.2 of the further isolation valve 710.sub.2 from the flooded annulus of the further segment of flexible pipe body 100.sub.2, and the subsequent ingress of water into a channel 750.sub.2 of the further isolation valve 710.sub.2 via a flood passage 755.sub.2 of the further isolation valve 710.sub.2 results in the further isolation valve 710.sub.2 being disposed in its first mode of operation 760 in much the same way as the isolation valve 380 illustrated in
[0110]
[0111] The first and further isolation valves 840, 845 are in fluid communication with the annulus of the first and further segments of flexible pipe body 810, 835 via the same or a similar mechanism as illustrated in
[0112] A remaining end of the first segment of flexible pipe body 810 is terminated in a still further end fitting 850 and a still further isolation valve 855 is supported on the still further end fitting 850. It will be understood that a respective end of a not shown connection tube can be connected to the still further isolation valve 855 and a not shown isolation valve can be connected to a remaining end of this not shown connection tube. Aptly a not shown end fitting can be secured to the still further end fitting 850. Aptly a not shown end fitting can be secured to a remaining free end of the further segment of flexible pipe body 835.
[0113] In the arrangement shown in
[0114] Throughout the description and claims of this specification, the words “comprise” and “contain” and variations of them mean “including but not limited to” and they are not intended to (and do not) exclude other moieties, additives, components, integers or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
[0115] Features, integers, characteristics or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of the features and/or steps are mutually exclusive. The invention is not restricted to any details of any foregoing embodiments. The invention extends to any novel one, or novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
[0116] The reader's attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.