Device for Cleaning Ink Reservoir, Printing Machine, and Method for Cleaning Ink Reservoir
20200001596 ยท 2020-01-02
Inventors
Cpc classification
B41F31/08
PERFORMING OPERATIONS; TRANSPORTING
B41F31/14
PERFORMING OPERATIONS; TRANSPORTING
B41P2235/21
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A printing press makes an ink reservoir between an ink fountain and an ink fountain roller and supplies ink to the plate cylinder via a ductor roller advancing and retracting towards and from the ink fountain roller. The printing press is provided with the ink fountain, a base supporting the ink fountain, a slide mechanism sliding the ink fountain along the base in order to control the clearance between the tip of the ink fountain and the ink fountain roller, a cleaner removing the ink from the ink fountain roller, an advancement and retraction mechanism for advancing and retracting the cleaner between a contact position to the ink fountain roller and a non-contact position, and a controller. The controller controls the slide mechanism and the advancement and retraction mechanism, enlarges the clearance in order to pass the dirt with the ink through the clearance, and makes the cleaner in contact with the ink fountain roller to remove the dirt with the ink.
Claims
1.-14. (canceled)
15. A cleaning device for an ink reservoir for a printing press, wherein the ink reservoir is formed between an ink fountain and an ink fountain roller and wherein ink is supplied to a ductor roller advancing and retracting towards and from the ink fountain roller, wherein one end of the ink fountain towards the ink fountain roller is a tip end, an opposite end of the ink fountain far from the ink fountain roller is a rear end, and a direction parallel to the tip end is a left-right direction, said cleaning device for an ink reservoir comprising: the ink fountain; a base supporting the ink fountain; and a slide mechanism sliding the ink fountain along the base in order to control a clearance between the tip end of the ink fountain and the ink fountain roller, wherein said slide mechanism is configured to slide the ink fountain between a normal position where the ink passes through said clearance and a cleaning position where both dirt in the ink and the ink pass through said clearance, said slide mechanism comprises: a left-right pair of feed screw mechanisms comprising screws and nuts connected to and provided at the rear end of the ink fountain; a left-right pair of arms rocking said nuts; a rod connecting said left-right pair of arms rockingly; a drive member rocking one of the arms; and plural biasing members elastically pressing the ink fountain towards the ink fountain roller, wherein the rear end of the ink fountain, the left-right pair of the feed screw mechanisms, the left-right pair of the arms, and the rod constitute a quadric link, and wherein said slide mechanism is configured to slide the left and right two portions of the rear end of the ink fountain by a same stroke.
16. The cleaning device for an ink reservoir according to claim 15, further comprising a seal blocking the ink and provided between the ink fountain and the base.
17. The cleaning device for an ink reservoir according to claim 15, further comprising at least a guide member guiding the ink fountain along a sliding direction of the ink fountain, in line contact with the ink fountain, and provided between the base and bottom of the ink fountain.
18. The cleaning device for an ink reservoir according to claim 15, further comprising: a cleaner removing the ink from the ink fountain roller; an advancement and retraction mechanism advancing and retracting the cleaner between a contact position where the cleaner is in contact with the ink fountain roller and a non-contact position where the cleaner is not in contact with the ink fountain roller; and a controller controlling said slide mechanism and said advancement and retraction mechanism and making the cleaner advance to the contact position in synchronization with the slide of the ink fountain to the cleaning position.
19. The cleaning device for an ink reservoir according to claim 18, further comprising a compensation means for increasing the quantity of the ink received by the ductor roller from the ink fountain roller before or after the slide of the ink fountain to the cleaning position.
20. The cleaning device for an ink reservoir according to claim 19, wherein said compensation means is configured to feed the ink to the ink reservoir before or after the slide of the ink fountain to the cleaning position.
21. The cleaning device for an ink reservoir according to claim 19, wherein said ductor roller is configured to be in contact with the ink fountain roller at a variable duty ratio, and wherein said compensation means is configured to increase said duty ratio before or after the slide of the ink fountain to the cleaning position.
22. The cleaning device for an ink reservoir according to claim 7, wherein said ductor roller comprises plural individual rollers arranged along an axial direction of the ink fountain roller and advancing and retracting separately to contact the ink fountain roller, and wherein said controller is configured to control the slide mechanism and the advancement and retraction mechanism so that said plural individual rollers are made, by a same number of times, in contact with a cleaned surface on the ink fountain roller from where the ink is removed by the cleaner, when sliding the ink fountain to the cleaning position.
23. The cleaning device for an ink reservoir according to claim 1, wherein said slide mechanism is configured to slide the ink fountain to three positions of the normal position, the cleaning position, and a closed position where the tip end of the ink fountain advances towards the ink fountain roller and prevents leakage of the ink through said clearance.
24. A printing press, wherein an ink reservoir is formed between an ink fountain and an ink fountain roller and wherein ink is supplied to a plate cylinder via a ductor roller advancing and retracting towards and from the ink fountain roller, wherein one end of the ink fountain towards the ink fountain roller is a tip end, an opposite end of the ink fountain far from the ink fountain roller is a rear end, and a direction parallel to the tip end is a left-right direction, the printing press comprising: the ink fountain; a base supporting the ink fountain; a slide mechanism sliding the ink fountain along the base in order to control a clearance between the tip end of the ink fountain and the ink fountain roller; a cleaner for removing the ink from the ink fountain roller; an advancement and retraction mechanism advancing and retracting the cleaner between a contact position where the cleaner is in contact with the ink fountain roller and a non-contact position where the cleaner is not in contact with the ink fountain roller; and a controller controlling said slide mechanism and said advancement and retraction mechanism, wherein said slide mechanism is configured to slide the ink fountain between a normal position where the ink passes through said clearance and a cleaning position where both dirt in the ink and the ink pass through said clearance, and wherein said controller is configured to control the slide mechanism and the advancement and retraction mechanism in order to make the cleaner advance to the contact position in synchronization with the slide of the ink fountain, said slide mechanism comprises: a left-right pair of feed screw mechanisms comprising screws and nuts connected to and provided at the rear end of the ink fountain; a left-right pair of arms rocking said nuts; a rod connecting said left-right pair of arms rockingly; a drive member rocking one of the arms; and plural biasing members elastically pressing the ink fountain towards the ink fountain roller, wherein the rear end of the ink fountain, the left-right pair of the feed screw mechanisms, the left-right pair of the arms, and the rod constitute a quadric link, and wherein said slide mechanism is configured to slide the left and right two portions of the rear end of the ink fountain by a same stroke.
25. A cleaning method for an ink reservoir for a printing press, wherein the ink reservoir is formed between an ink fountain and an ink fountain roller and wherein ink is supplied to a plate cylinder via a ductor roller advancing and retracting towards and from the ink fountain roller, wherein one end of the ink fountain towards the ink fountain roller is a tip end, an opposite end of the ink fountain far from the ink fountain roller is a rear end, and a direction parallel to the tip end is a left-right direction, the printing press comprising: the ink fountain; a base supporting the ink fountain; a slide mechanism sliding the ink fountain along the base in order to control a clearance between the tip end of the ink fountain and the ink fountain roller; a cleaner for removing the ink from the ink fountain roller; an advancement and retraction mechanism advancing and retracting the cleaner between a contact position where the cleaner is in contact with the ink fountain roller and a non-contact position where the cleaner is not in contact with the ink fountain roller; and a controller, said slide mechanism comprises: a left-right pair of feed screw mechanisms comprising screws and nuts connected to and provided at the rear end of the ink fountain; a left-right pair of arms rocking said nuts; a rod connecting said left-right pair of arms rockingly; a drive member rocking one of the arms; and plural biasing members elastically pressing the ink fountain towards the ink fountain roller, wherein the rear end of the ink fountain, the left-right pair of the feed screw mechanisms, the left-right pair of the arms, and the rod constitute a quadric link, and said method comprising: controlling said slide mechanism and said advancement and retraction mechanism by said controller; enlarging said clearance, and passing dirt in the ink and the ink through said clearance; making the cleaner in contact with the ink fountain roller; in synchronization with enlarging said clearance; and removing the dirt in the ink and the ink by the cleaner.
26. A cleaning device for an ink reservoir for a printing press, wherein the ink reservoir is formed between an ink fountain and an ink fountain roller and wherein ink is supplied to a ductor roller advancing and retracting towards and from the ink fountain roller, wherein one end of the ink fountain towards the ink fountain roller is a tip end, and an opposite end of the ink fountain far from the ink fountain roller is a rear end, said cleaning device for an ink reservoir comprising: the ink fountain; a base supporting the ink fountain; a slide mechanism sliding the ink fountain along the base in order to control a clearance between the tip end of the ink fountain and the ink fountain roller; wherein said slide mechanism is configured to slide the ink fountain between a normal position where the ink passes through said clearance and a cleaning position where both dirt in the ink and the ink pass through said clearance, a cleaner removing the ink from the ink fountain roller; an advancement and retraction mechanism advancing and retracting the cleaner between a contact position where the cleaner is in contact with the ink fountain roller and a non-contact position where the cleaner is not in contact with the ink fountain roller; a controller controlling said slide mechanism and said advancement and retraction mechanism and making the cleaner advance to the contact position in synchronization with the slide of the ink fountain to the cleaning position; and a compensation means for increasing the quantity of the ink received by the ductor roller from the ink fountain roller before or after the slide of the ink fountain to the cleaning position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
PREFERRED EMBODIMENT FOR CARRYING OUT THE INVENTION
[0066] The best embodiment for carrying out the invention will be described in the following.
Embodiment
[0067]
[0068] The tip end 5 of the ink fountain 4 is abutting and parallel to the ink fountain roller 10. The clearance between the tip end 5 and the roller 10 is changed in three ways: close contact where the clearance is nearly 0 (e.g. 10 m or less); normal (e.g. about 0.05 mm-0.2 mm); and cleaning (eg. 0.2 mm-0.3 mm). At the rear end 6 of the ink fountain 4, there are provided a left-right pair of feed screw mechanisms 20. Double-headed screws 22 are made advanced and retracted by nuts 23, and thus, the ink fountain 4 is slid to the three positions. The ink fountain 4 is supported by a base 8 via guide members 42 and has a clearance 41 at other portions between the base 8 and the bottom of the ink fountain 4. In the specification, left and right indicate a direction parallel to the axis of the ink fountain roller 10 and the lengthwise direction of the rear end 6. Regarding advancement and retraction, a motion towards the ink fountain roller 10 is an advancement and a motion away it is a retraction.
[0069] There is the ink reservoir 18 between the ink fountain roller 10 and the ink fountain 4, and, through an ink supply portion 17, the ink is supplied from the ink reservoir 18 with the control by a controller 46. The ink fountain roller 10 draws the ink from the ink reservoir 18 as an ink film 70 and supplies to ink distributing rollers, not shown in the drawings, through the ductor roller 12. The ductor roller 12 is divided into plural individual rollers along its axis direction; the individual rollers advance and retract separately towards and from the ink fountain roller 10 in order to control separately the contact period with the ink fountain roller 10. However, conventional ductor rollers not divided into the individual rollers are usable. The ark-shaped arrow in
[0070] A doctor blade 14 (called blade below) under the ink reservoir 4 scrapes the ink film 70 from the ink fountain roller 10, and the scraped ink is stored in a pan 15. A cylinder 16 such as an air cylinder moves the blade 14 between a cleaning position for scraping the ink film 70 and a retracted position away from the ink fountain roller 10.
[0071]
[0072] The ink fountain 4 is covered by a sheet not shown, supplied from an upper portion of the rear end 6 of the ink fountain 4, and wound between the base 8 and the pan 15. The sheet may not be provided and is not shown in the drawings in the embodiment. The clearance between the ink fountain 4 and the ink fountain roller 10 is indicated by the clearance excluding the sheet thickness.
[0073] Indicated by 46 is a controller for the entire unit, by 47 a controller for a servo motor 32, and by 48 a controller for the drive mechanism of the ductor roller 12. The controllers 46-48 may be provided separately or may be integrated into one controller. Further, the whole controllers 46-48 correspond to the controller in the claims.
[0074] The cleaning device 4 comprises: the ink fountain roller 10; the left-right pair of the feed screw mechanisms 20; a quadric link 40 shown in
[0075] The feed screw mechanisms 20 will be described. At the rear end 6 of the ink fountain 4, one of the heads of the double-headed screw 42 is screwed, the other head is engaged with the nut 23, and the nut 23 is supported by a fixing member 24. The fixing member 24 is fixed to the base 8 at a fixed portion 25, pinches the nut 23 with elements 24a, 24b, and has a thrust bearing 26 between the nut 23 and the element 24a at the side of the ink fountain 4. There is provided a biasing member 28 between the nut 23 and the element 24b opposite to the ink fountain 4; it presses elastically the nut 23 towards the thrust bearing 26 and is supported by an intermediate member 27. The bearing 26 is provided between the intermediate member 27 and the element 24 at the end. Thus, the nut 23 is biassed towards the thrust bearing 26 and is made to rock around its axis relative to the fixing member 24. There is provided a clearance 29 between the element 24a and the double-headed screw 22, and similarly is provided a clearance between the element 24b and the tip of the double-headed screw 22. Therefore, the double-headed screw 22 can advance and retract relative to the fixing member 24.
[0076] With reference to
[0077] Concerning the quadric link 40, the screw 36 advances and retracts by the rotation of shaft 35 of the servo motor 32 for operating the quadric link 40, and the left-right pair of the arms 30, 30 rock by the same angle. Further, the servo motor 32 is rockingly supported by the base 8; for example, the servo motor 32 is rockingly connected by a pin 37 fixed to the base 8.
[0078] The feed screw mechanisms 20 and the arms 30 are provided at least at the left and right two positions, but they may be provided at the three positions in the total of the center and left and right. The servo motor 32 is provided with an electromagnetic brake 32a, and the arms 30 are fixed when the power supply is made off, for example: when the printing press is made off at night; or when a momentary power failure is caused.
[0079] As shown in
[0080] With reference to
[0081] With reference to
[0082] When the servo motor 32 operates, then, the left and right arms 30 rock, and the left and right nuts 32 rock thereby. As a result, the left and right double headed screws 22 advance and retract, and the ink fountain 4 advances and retracts left and right equally. Further, the forth and back motion of the ink fountain 4 is supported by the guide members 42, and the biasing members 52 biasing the ink fountain 4 towards the ink fountain roller 10 prevent the backlash caused by the screws 22 and the nuts 23, or the like. Since the servo motor 32 adjusts accurately the clearance between the ink fountain 4 and ink fountain roller 10, the clearance is adjustable according to the species of the ink, aimed printing densities, and so on.
[0083] The ink fountain 4 is supported by the nuts 23 through the double-headed screws 22 and also supported by the guide members 42, and there is a clearance between the bottom face of the ink fountain 4 and the upper face of the base 8. Therefore, when the nuts 23 rock, the ink fountain 4 moves forth and back smoothly with the guide by the guide members 42. Further, the ink fountain 4 is pressed elastically towards the ink fountain roller 10 by the biasing members 52: the influence of the backlash is removed; and the ink will be prevented from leaking through the clearance between the ink fountain 4 and the ink fountain roller 10, if the ink fountain 4 will be advanced to a closed position, and if the power supply to the printing will be stopped then.
[0084]
[0085]
[0086]
[0087] When the operation of the printing press is started (
[0088] According to the embodiment, the following advantageous effects are resultant: [0089] 1) Dirt in ink such as paper dust is automatically removed without halting the printing, and the fluctuations in the printing density are made smaller, while the ink film 72 on the ink fountain roller 10 is scraped; [0090] 2) The ink fountain 4 is made advanced and retracted among the three positions of normal, close contact, and cleaning, and, in particular, at the normal position, the clearance between the ink fountain roller 10 and the ink fountain 4 is accurately controlled by the servo motor 32; [0091] 3) The quadric link 40 makes the left and right arms 30, 30 rock by the same angle; [0092] 4) The biasing member 52 removes the backlash caused by the screw 22 and nut 23 or the like and keeps the clearance between the ink fountain roller 10 and the ink fountain 4 at the desired width; further, when the power supply to the printing press is stopped, the ink fountain 4 is made in close contact with the ink fountain roller 10 in order to prevent ink leakage; and [0093] 5) The ink fountain 4 slides smoothly by the guide members 42.
[0094] Best Embodiment
[0095]
[0096] As shown in
[0097] Instead of the left and right linear motors 82, 82, one linear motor 85 may be provided at the center portion along the left-right direction of the ink fountain 4 and the base 8. Further, instead of the linear guides 86, the guide members 42 in
[0098] Dirt such as ink mist are prevented from entering into the linear motors 82 and linear guides 86, preferably, by a seal 88 comprising a rubber packing, etc. enclosing the surrounding of the linear motors 82, 82 and the linear guides 86, 86. As shown enlarged in
[0099] In place of the rubber seal 88, a self-lubricant tape or a self-lubricant plate made of TEFLON (a registered trademark) or the like may be used. The self-lubricant seal endures against the repetitive sliding motion of the ink fountain 4 and blocks the ink mist, etc. since no gaps are generated between the ink fountain 4 and between the base 8.
[0100] The linear motors 82 lose the holding force when the power supply is cut. Therefore, the ink fountain 4 touches at the tip end 5 to the ink fountain roller 10 and the ink fountain 4 slides by its own weight to the closed position. Here, the force from the ink fountain 4 to the ink fountain roller 10 is less than the self-weight of the ink fountain 4.
[0101]
[0102]
[0103] Modification
[0104]
[0105] Supplements
[0106]
[0107] At the left side of the ductor roller 12 in
[0108] During the cleaning of the ink reservoir 18, ink is not transferred to the ductor roller, and therefore, the printing density may become lower. Counter-measures have been described in
[0109] Another versatile measure for preventing the printing density from lowering is to increase the duty ratio of the ductor roller touching the ink fountain roller before or after cleaning. The ductor roller operates at a predetermined period, and the duty ratio of the ductor roller touching ink fountain roller is adjusted for the adjustment of the printing density. If the duty ratio is increased both before and after cleaning, the buffered ink quantity is increased before cleaning and is restored after the cleaning. Of course, only before cleaning, or only after cleaning, the duty ratio of the ductor roller touching the ink fountain roller may be increased.
[0110]
[0111] If the printing is slow and if the cleaning may be performed during the period T2, then, the cleaning does not affect the printing density. In this case, the processes in
[0112] 1) in
TABLE-US-00001 Description of Characters 2 Cleaning Device 4 Ink Fountain 5 Tip End 6 Rear End 8 Base 10 Ink Fountain Roller 12 Ductor Roller 14 Blade 15 Pan 16 Cylinder 17 Ink Supply Portion 18 Ink Reservoir 19 Blade 20 Feed Screw Mechanism 22 Double Headed Screw 23 Nut 24 Fixing Member 25 Fixed Portion 26 Thrust Bearing 27 Intermediate Member 28 Biasing Member 29 Clearance 30 Arm 31 Rod 32 Servo Motor 32a Electro-Magnetic Brake 33, 34 Pin 35 Shaft 36 Screw 37 Pin 38 Dividing Groove 39 Bolt 40 Quadric Link 41 Clearance 42 Guide Member 43 Threaded Portion 44 Groove 45 Contact Portion 46-48 Controller 50 Fixing Member 52 Biasing Member 53 Bolt 54 Pin 58 Air Cylinder 59 Servo Motor 60, 61 Bevel Gear 62 Shaft 64 Paper Dust Sensor 66 Drive Mechanism 70, 72 Ink Film 74 Cleaned Surface 80 Concave Portion 82, 85 Linear Motor 83 Primary Element 84 Secondary Element 86 Linear Guide 87 Moving Part 88 Seal 89, 90 Groove 92 Encoder 93 Counter 97 Controller 100 Ink Fountain 102 Servo Motor 104 Screw 105, 106 Cam 107 Bearing 110 Concave Portion 111, 112 Slope 160 Printing Press 162 Drive Device 164 Ink Feeding Device