SILICON PHOTOANODE COMPRISING A THIN AND UNIFORM PROTECTIVE LAYER MADE OF TRANSITION METAL DICHALCOGENIDE AND METHOD OF MANUFACTURING SAME
20200002825 ยท 2020-01-02
Inventors
Cpc classification
Y02P20/133
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01L21/20
ELECTRICITY
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/542
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C25B11/051
CHEMISTRY; METALLURGY
C25B11/075
CHEMISTRY; METALLURGY
H01G9/2045
ELECTRICITY
H01L21/02631
ELECTRICITY
International classification
Abstract
There is described a silicon photoanode generally having a silicon-based substrate; and a protective layer covering the silicon-base substrate, the protective layer having a transition metal dichalcogenide (TMDC) material, being uniform and having a thickness below about 8 nm.
Claims
1. A silicon photoanode comprising: a silicon-based substrate; and a protective layer covering the silicon-base substrate, the protective layer having a transition metal dichalcogenide (TMDC) material, being uniform and having a thickness below about 8 nm.
2. The silicon photoanode of claim 1 wherein the TMDC material is MoSe.sub.2.
3. The silicon photoanode of claim 1 wherein the thickness is preferably below about 5 nm.
4. The silicon photoanode of claim 3 wherein the thickness is most preferably below about 4 nm.
5. The silicon photoanode of claim 1 wherein the thickness is above about 2 nm.
6. The silicon photoanode of claim 1 wherein the protective layer has been deposited using a molecular beam epitaxy (MBE) technique.
7. A method for manufacturing a silicon photoanode, the method comprising: applying a layer of transition metal dichalcogenide (TMDC) material on a silicon-based substrate using a molecular beam epitaxy (MBE) technique.
8. The method of claim 7, wherein said TMDC material is MoSe.sub.2, said applying comprising heating the silicon-based substrate to temperatures in the range of 200-450 C., introducing a Mo molecular beam under Se-rich conditions for about 18-180 minutes, with a deposition rate of about 0.01 /s for MoSe.sub.2.
Description
DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
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[0035] The protective layer 104 is made of a transition metal dichalcogenide (TMDC) material. In some embodiments, the TMDC material is MoSe.sub.2. However, Indeed, based on the results obtained by using MoSe.sub.2 presented below in Examples 1 and 2, the inventors believe that any other TMDC material having corrosion-resistant properties can be used as well in alternate embodiments. For instance, examples of TMDC material can include, but not limited to, WSe.sub.2, MoSe.sub.2, MoS.sub.2, MoTe.sub.2, WTe.sub.2 and WS.sub.2.
[0036] The protective layer 104 is also uniform. Indeed, the protective layer 104 is uniform in the sense that the protective layer 104 has a uniform thickness over at least a given area. The given area can be greater than 200 mm.sup.2, preferably greater than 25 mm.sup.2 and most preferable greater than 50 mm.sup.2, depending on the embodiment.
[0037] The protective layer 104 also has a thickness 106 which is below 8 nm. In some embodiments, the thickness 106 is preferably below 5 nm and most preferably below 4 nm. Still to provide the sought uniformity, it was found that the thickness 106 of the protective layer 104 is above at least 2 nm, below which surface defects can prevent light to propagate through the protective layer 104.
[0038] As shown in
[0039] As will be described below in further details, the protective layer 104 of the silicon photoanode 100 can be applied (i.e., deposited) using molecular beam epitaxy (MBE). More specifically,
Example 1A High Efficiency Si Photoanode Protected by Few-Layer MoSe.SUB.2
[0040] To date, the performance of semiconductor photoanodes has been severely limited by oxidation and photocorrosion. Here, use of earth-abundant MoSe.sub.2 as a surface protection layer for Si-based photoanodes is reported. Large area MoSe.sub.2 film was grown on p.sup.+-n Si substrate by molecular beam epitaxy. It is observed that the incorporation few-layer (3 nm) epitaxial MoSe.sub.2 can significantly enhance the performance and stability of Si photoanode. The resulting MoSe.sub.2/p.sup.+-n Si photoanode produces a light-limited current density of 30 mA/cm.sup.2 in 1M HBr under AM 1.5G one sun illumination, with a current-onset potential of 0.3 V vs reversible hydrogen electrode (RHE). The applied bias photon-to-current efficiency (ABPE) reaches up to 13.8%, compared to the negligible ABPE values (<0.1%) for a bare Si photoanode under otherwise identical experimental conditions. The photoanode further produced stable voltage of 0.38 V vs RHE at a photocurrent density of 2 mA/cm.sup.2 for 14 hrs under AM 1.5G one sun illumination. This work shows the extraordinary potential of two-dimensional transitional metal dichalcogenides in photoelectrochemical application and will contribute to the development of low cost, high efficiency, and highly stable Si-based photoelectrodes for solar hydrogen production.
[0041] The ever-increasing demand for energy has inspired intensive research on the development of sustainable and renewable energy sources to diminish our dependence on fossil fuels. PEC water splitting is one of the most promising methods to convert solar energy into storable chemical energy in the form of H.sub.2 production, which is a clean and eco-friendly alternative fuel that can be stored, distributed and consumed on demand. A PEC device generally consists of a semiconductor photocathode and photoanode, which collect photo-generated electrons and holes to drive H.sub.2 and O.sub.2 evolution reaction, respectively. For practical application, it is essential that the semiconductor photoelectrodes can efficiently harvest sunlight, are of low cost, and possess a high level of stability in aqueous solution. To date, however, it has remained challenging, especially for semiconductor photoanodes, to simultaneously meet these demands. Recently, Fe.sub.2O.sub.3, BiVO.sub.4, Ta.sub.3N.sub.5, GaP, GaN/InGaN and Si have been intensively studied as photoanodes. Among these materials, Si is a low cost and abundantly available photoabsorber material, with an energy band-gap of 1.12 eV, which has advantages such as high carrier mobility and absorption of a substantial portion of sunlight. Si, however, is highly prone to photocorrosion. Various surface protection schemes, including the use of TiO.sub.2 and NiO.sub.x, have been developed to improve the stability of Si-based photoanodes. The use of wide bandgap and/or thick protection layers, however, severely limits the extraction of photoexcited holes, leading to very low photocurrent density and extremely poor applied bias photon-to-current efficiency (ABPE) in the range of 1-2%. Recently, by using NiFe alloy as a surface protection coating with LDH co-catalyst, an ABPE of 4.3% has been demonstrated for Si photoanodes, which however, still lags significantly behind those (10-15%) for Si-based photocathodes.
[0042] Studies have shown that earth-abundant two-dimensional (2D) transition metal dichalcogenides (TMDC), including MoS.sub.2, WSe.sub.2, MoSe.sub.2 and WS.sub.2, possess remarkable properties for PEC application. The edge states of monolayer TMDC can provide catalytic sites for H.sub.2 evolution reaction (HER), and TMDCs have also been employed as photoanodes for oxidation reaction. Recent first principles calculations have further revealed that perfect 2D TMDCs are chemically inert, and their excellent stability in acidic electrolyte has also been reported. Due to the van der Waals bonds, high quality interface can be formed when 2D TMDC is deposited on Si surface, which can offer an effective means to passivate the Si surface and minimize surface recombination. To date, however, there have been no reports on the use of 2D TMDCs as a surface protection layer for semiconductor photoanodes. This has been limited, to a large extent, by the lack of controllable synthesis process of 2D TMDCs. The commonly used exfoliation process is not suited to produce uniform TMDCs with controlled thickness and high-quality interface on a large area wafer. Alternatively, the growth/synthesis of 2D TMDCs using bottom-up approaches such as chemical vapor deposition (CVD) and molecular beam epitaxy (MBE) have been intensively studied. The latter method, which utilizes ultrahigh vacuum (UHV) environment, is highly promising to produce high purity and controllable film thickness.
[0043] Herein, the MBE growth of large area MoSe.sub.2 film on p.sup.+-n Si substrate has been investigated and has been further studied the PEC performance of Si photoanode with MoSe.sub.2 protection layers of varying thicknesses. It is observed that the incorporation an ultrathin (3 nm) epitaxial MoSe.sub.2 can significantly enhance the performance and stability of p.sup.+-n Si photoanode. The MoSe.sub.2/p.sup.+-n Si photoanode produces a nearly light-limited current density of 30 mA/cm.sup.2 in 1M HBr under AM 1.5G one sun illumination, with a current-onset potential of 0.3 V vs RHE. The ABPE reaches up to 13.8%, compared to the negligible ABPE values (<0.1%) of bare Si photoanode. Moreover, nearly 100% hole injection efficiency is achieved under a relatively low voltage of <0.6 V vs RHE. The chronovoltammetry analysis for the photoanode shows a stable voltage of 0.38 V vs RHE for 14 hrs at 2 mA/cm.sup.2. The effect of MoSe.sub.2 layer thickness on the PEC performance is also investigated. This work shows the extraordinary potential of 2D TMDC in PEC application and promises a viable approach for achieving high efficiency Si-based photoanodes.
[0044] Schematically shown in
[0045] Properties of MoSe.sub.2 grown on Si wafer by MBE are characterized using X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), and micro-Raman spectroscopy. The composition of MoSe.sub.2 layers is first analyzed by using XPS measurement (Thermo Scientific K-Alpha XPS system with a monochromatic Al K source (hv=1486.6 eV)). The binding energy of carbon (284.58 eV) was used as a reference peak position for the measurements.
[0046] We have subsequently investigated the PEC performance of MoSe.sub.2/p.sup.+-n Si photoanode. The linear scan voltammogram (LSV) of MoSe.sub.2/p.sup.+-n Si photoanodes with various MoSe.sub.2 thicknesses is shown in
[0047] The ABPE of the photoanode was derived using the Equation (1),
[0048] where J is the photocurrent density, E.sub.rev.sup.0 is the standard electrode oxidation potential for Br.sup., V.sub.RHE is the applied bias vs RHE, and P.sub.in is the power of the incident light (i.e. 100 mW/cm.sup.2). Variations of the ABPE vs applied bias are shown in
IPCE (%)=(1240I)/(P.sub.in)100(2)
[0049] where I is photocurrent density (mA/cm.sup.2), is the incident light wavelength (nm) and P.sub.in is the power density (mW/cm.sup.2) of the incident illumination. Shown in
[0050] We have further studied the open circuit potential (OCP) of MoSe.sub.2/p.sup.+-n Si photoanodes, which was measured vs RHE under chopped light illumination. A negative shift of the OCP was measured under light illumination, which is characteristic of photoanodes. The OCP (E.sub.ocp vs RHE) of p.sup.+-n Si and MoSe.sub.2/p.sup.+-n Si with MoSe.sub.2 thickness 3 nm is shown in
[0051] The underlying mechanisms for the dramatically improved performance of Si-based photoanodes are described. The use of a MoSe.sub.2 protection layer allows for the efficient tunneling of photoexcited holes from p.sup.+-n Si to electrolyte through the MoSe.sub.2 barrier, compared to the previously reported wide bandgap, e.g. TiO.sub.2 protection layer. This is evidenced by the very large hole injection efficiency (>80%) even at a relatively low potential (0.5 V vs RHE) (see in Example 2 below). Moreover, the MoSe.sub.2 layer is sufficiently thin (3 nm) to allow for most of the incident light to pass through, thereby leading to a nearly light-limited current density. For a perfect MoSe.sub.2 sheet, there are no dangling bonds and surface states, since the lone pair of electrons on chalcogen (Se) atom terminate on the surface. Recent first principles calculations have further shown that a perfect MoSe.sub.2 sheet is intrinsically chemically inert and can effectively protect against oxidation and photocorrosion, which explains the dramatically improved performance and stability, compared to a bare Si photoanode. It is also worthwhile mentioning that the enhanced performance is not likely due to the catalytic property of MoSe.sub.2, since the MoSe.sub.2 layer showed no activity under dark condition (see
[0052] In conclusion, it is demonstrated herein that the integration of few-layer MoSe.sub.2 can protect the surface of an otherwise unstable Si photoelectrode in corrosive environment, while allowing for efficient electron/hole tunneling between Si photoanode and solution. The MoSe.sub.2/p.sup.+-n Si photoanode exhibit remarkable PEC performance, including an excellent current-onset potential of 0.3 V vs RHE, a light-limited current photocurrent density of 30 mA/cm.sup.2 under AM1.5G one sun illumination, an ABPE of 13.8%, and relatively high stability in acidic solution. For future work, it would be important to investigate and optimize the MoSe.sub.2/Si heterointerface, to engineer the surface properties of MoSe.sub.2, and to couple with suitable water oxidation co-catalysts, which will further improve the current-onset potential and enhance the photoanode performance and stability in PEC water splitting. These studies will contribute to the development of low cost, high efficiency, and highly stable Si-based photoelectrodes for solar H.sub.2 production.
[0053] Fabrication of p.sup.+-n Si:
[0054] Double side polished n-type Si(100) wafers (WRS Materials, thickness: 254-304 m; resistivity: 1-10 .Math.cm) were spin-coated with liquid boron dopant precursor (Futurrex, Inc.) on one side to form the p.sup.+-Si emitter and liquid phosphorus dopant precursor (Futurrex, Inc.) on the other side to form the n.sup.+-Si back field layer. Subsequently, the thermal diffusion process was conducted at 950 C. for 240 min under argon gas flow in a furnace. The residue of the precursor was removed in buffered oxide etch solution. To measure the efficiency of the solar cells, metal contacts were made on n-side and p-side by depositing Ti/Au and Ni/Au respectively using e-beam evaporator. Shown in
[0055] PEC Measurements:
[0056] The PEC reaction was conducted in 1 mol/L HBr solution using a potentiostat (Gamry Instruments, Interface 1000) with MoSe.sub.2/p.sup.+-n Si, silver chloride electrode (Ag/AgCl), and Pt wire as the working, reference, and counter electrode, respectively. The working electrode was prepared by cleaving the MoSe.sub.2/p.sup.+-n Si wafer into area sizes of 0.2-1 cm.sup.2. A GaIn eutectic (Sigma Aldrich) alloy was deposited on the backside of the Si wafer to form ohmic contact, which was subsequently connected to a Cu wire using silver paste. The entire sample except the front surface was covered by insulating epoxy and placed on a glass slide. A solar simulator (Newport Oriel) with an AM1.5 G filter was used as the light source, and the light intensity was calibrated to be 100 mW/cm.sup.2 for all subsequent experiments. The conversion of the Ag/AgCl reference potential to RHE is calculated using the Equation (3),
E.sub.(NHE)=E.sub.Ag/AgCl+E.sub.Ag/AgCl.sup.0+0.059pH(3)
[0057] where E.sub.Ag/AgCl.sup.0 is 0.197 V, and pH of the electrolyte is nearly zero.
[0058] MBE Growth of MoSe.sub.2:
[0059] During the growth process, molybdenum (Mo) was thermally evaporated using an e-beam evaporator (Telemark Inc.) retrofitted in the MBE reaction chamber. A two-step MBE growth process was developed for MoSe.sub.2 thin film. In the first step, the substrate was heated to temperatures in the range of 200-450 C., and Mo molecular beam was introduced under Se-rich conditions (Se beam equivalent pressure (BEP) of 3.510.sup.7 torr) for 18-180 minutes, with a deposition rate 0.01 /s for MoSe.sub.2. The resulting MoSe.sub.2 thicknesses vary between 1 nm and 10 nm. In the second step an in situ thermal annealing was performed under Se flux for 10 mins in the temperature range of 200-650 C. (see in Example 2 below).
Example 2Supporting Information for Example 1
[0060] The following paragraphs discuss the fabrication of p.sup.+-n Si Wafer, the effect of MoSe.sub.2 growth conditions on the PEC performance, the structural characterization of MoSe.sub.2, the PEC performance of p.sup.+-n Si photoanode, the PEC performance of MoSe.sub.2/p.sup.+-n Si photoanode, the Mott-Schottky Characteristics of MoSe.sub.2/p.sup.+-n Si photoanode, the stability of MoSe.sub.2/p.sup.+-n Si photoanode, and the n the hole injection efficiency.
[0061] To study the effect of growth temperature (T.sub.G) and annealing temperature (T.sub.A) in the two step MBE growth (see main text), samples with different growth and annealing temperature combinations were grown by keeping the same thickness of 3 nm for the MoSe.sub.2 film. Shown in
[0062] J-V curves (see
[0063] The saturated photocurrent density of 30 mA/cm.sup.2 is close to the maximum theoretical current density for c-Si, considering surface reflection loss of the incident light. In fact, the measured photocurrent density is nearly identical to the J.sub.sc of the Si solar cell shown in
[0064] The light-limited current density for MoSe.sub.2/p.sup.+-n Si solar cell photoanode is 30 mA/cm.sup.2. Based on this observation, the hole injection efficiency for photoanodes was calculated with different thicknesses of MoSe.sub.2. As seen from
[0065] As can be understood, the examples described above and illustrated are intended to be exemplary only. For instance, although the silicon photoanode is described with reference to a photoelectrochemical cell, the silicon photoanode can be provided separately from the photoelectrochemical cell. Moreover, the silicon photoanode can be used in other contexts than that of the photoelectrochemical cell in alternate embodiments. The photoelectrochemical cell can be omitted. The scope is indicated by the appended claims.